CN202895444U - Automatic dust-removal spraying system of ceramic body in daily use - Google Patents

Automatic dust-removal spraying system of ceramic body in daily use Download PDF

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Publication number
CN202895444U
CN202895444U CN 201220568056 CN201220568056U CN202895444U CN 202895444 U CN202895444 U CN 202895444U CN 201220568056 CN201220568056 CN 201220568056 CN 201220568056 U CN201220568056 U CN 201220568056U CN 202895444 U CN202895444 U CN 202895444U
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CN
China
Prior art keywords
atomizer
conveyer belt
dust
automatic
tuyere
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220568056
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Chinese (zh)
Inventor
梁康宁
赵盛林
秦志东
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GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd
Original Assignee
GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd filed Critical GUANGXI BEILIU ZHICHENG CERAMIC AUTOMATION TECHNOLOGY Co Ltd
Priority to CN 201220568056 priority Critical patent/CN202895444U/en
Application granted granted Critical
Publication of CN202895444U publication Critical patent/CN202895444U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an automatic dust-removal spraying system of a ceramic body in daily use. An automatic dust-removal device and an automatic spraying device are sequentially arranged on the system in the conveying direction of a conveying belt. A conveying belt transition bridge for supporting the ceramic body is installed on the automatic dust-removal device and the automatic spraying device. Two ends of the conveying belt transition bridge are connected with the conveying belt. Materials pass through a material cavity and enter the dust-removal device by means of the material conveying belt, an air nozzle of an upper-pressure blower, an air nozzle of a medium-pressure blower and an air nozzle of a lower-pressure blower blow air to the material conveying belt to remove dust on surfaces of the materials, after dust removal, the materials pass through an atomizing chamber and a material cavity to enter the spraying device by means of the material conveying belt, and atomizing nozzles which are at the upper end and the lower end of the atomizing chamber and connected with a water pump directly spray atomized water to the surfaces of the materials to wet the surfaces of the materials. Compared with the prior art, the system achieves full automation of dust removal, spraying and other procedures, saves labor cost, improves production efficiency, and is good in dust-removal and spraying effects on the surfaces of the materials.

Description

Domestic ceramics base substrate automatic dust removing spray system
Technical field
The utility model relates to a kind of system for domestic ceramics billet surface automatic dust removing spray, especially is applied in the Production of Ceramics before the greenwave glazing dedusting of base face and wetting operation.
Background technology
In the household china industrial production, must coat glaze layer at the blank surface uniform after former material base mud is compressing and fire again and could finally make finished industrial product.Need carry out cleaning dedusting and the trickle on blank surface as last processes in the blank glazing, with dust and dirt and the greasy dirt of removing the blank surface and make the blank surface fully moistening, thereby make blank full and uniform blank surface that is attached to of glaze energy after glazing, guarantee the good combination of base glaze.
The dirty dirt of being stained with when the assorted bits that the source of blank surface dust and dirt produces when being mainly repaired biscuit and production., therefore can produce the chip grit that the tiny naked eyes of a large amount of particles can't directly find and be attached directly to the blank surface owing to need to polish and be trimmed to the desired shape of Product Process the blank surface at repaired biscuit.Biscuit of ceramics blank before burning till is finalized the design not yet fully and effects on surface humidity has strict demand, if surface debris without the cleaning and the surface too drying be that effects on surface carries out glazing, the granule that then easily makes the end product surface projection the occur slag that falls, or even the glaze pull-up of monoblock falls, thereby causes scrapping of product.Particularly the meticulous porcelain piece of some in the household china is higher to the production requirement of dedusting and wetted surface.
At present the overwhelming majority is to adopt Traditional Man spread pen hairbrush to dip in water to rinse and wash the blank surface in the Production of Ceramics, removes the simultaneously wetting blank of blank surface dirt surface.Not only production efficiency is low for this mode of production, cost of labor is high, and difficulty moistening blank surface fully equably, and blank surface dirt can be attached on the spread pen hairbrush, affects its dust removing effects.
Utility model specification CN201361003 discloses a kind of dust arrester of laminated flooring surface dust, comprise the upper dust exhaust apparatus that is fixed in described floor conveyor line top, lower dust exhaust apparatus, the first static elimination bar, the second static elimination bar, the first dust arrester structure, the second dust arrester structure that is fixed in described floor conveyor line below, the first static elimination bar and the first dust arrester structure are arranged side by side above floor conveyor line; The second static elimination bar, the second dust arrester structure are arranged side by side below floor conveyor line; The first dust arrester structure, the second dust arrester structure comprise respectively an air compressor, airduct; The airduct air inlet links to each other with air compressor; Airduct is provided with some horizontal escape pipes, and an end of every escape pipe is provided with a corresponding whirligig that is communicated with.This device is by eliminating the mode of electrostatic precipitation, can remove and rely on electrostatic adherence in a large amount of fine dusts of object surface, but this device is only applicable to the object of the smooth rule of some shapes, and most of blank shapes is various and irregular in the ceramic actual production, and this device does not possess the function of wetting surface yet, can not satisfy the actual needs of Production of Ceramics.
Patent CN101096842A discloses a kind of dry wet mixing dust removing treatment system, it comprises pure water jetter, supersonic dust removal device and clean air blowing device by control device control, first by pure water hydro-peening object surface, again through supersonic dust removal and air-supply dedusting.This device systems is mainly used in the dedusting cleaning of electronic product, preferably dust removing effects is arranged, can not guarantee that the object surface wettability a definite scope, does not meet the actual needs of Production of Ceramics but it carries out first the handling process that water washes again dedusting, and this system equipment cost drops into higher.
Therefore, a kind of automatic dust removing spray equipment group for Production of Ceramics of exploitation has very important realistic meaning.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of efficient, automaticity domestic ceramics base substrate automatic dust removing spray system high, simple to operate.
Technical solution of the present utility model is: a kind of base substrate automatic dust removing spray system for Production of Ceramics, be disposed with automatic dust removing apparatus and automatic spraying device along the belt conveyor transmission direction, automatic dust removing apparatus and automatic spraying device are equipped with base substrate are held up built on stilts driving-belt transit bridge, described driving-belt transit bridge two connecting conveyor belt, automatic dust removing apparatus comprises fan, lower blower fan, upper tuyere, conveyer belt, base plate, bellows, lower tuyere, lower base plate, conveyer belt is horizontally through bellows by the opening of bellows, upper tuyere is positioned at the top of bellows and vertically blows towards conveyer belt downwards, lower tuyere is positioned at the bellows bottom and upwards vertically blows towards conveyer belt, and upper tuyere, lower tuyere is respectively by conduit and fan, lower blower fan connects, and described tuyere is facing to just going up that base substrate passes through, the below; Automatic spraying device comprises atomizer, middle atomizer and lower atomizer, spray chamber, conveyer belt is horizontally through spray chamber by the opening of spray chamber, and upper atomizer, middle atomizer, lower atomizer are connected with water pump by conduit and lay respectively at the upper and lower and centre position of spray chamber towards the base substrate spray atomizing water of process.
The carriage of described driving-belt transit bridge holds up the transit bridge conveyer belt, the transit bridge conveyer belt by roller drive with the base substrate conveyer belt at the uniform velocity.Described middle atomizer is two, is positioned at spray chamber two middle side parts.
According to technique scheme, material base enters in the dust arrester through the material base cavity of stock conveyer belt by bellows, and the valve of Middle pressure draught fan is blown to stock conveyer belt up and down, removes the material base surface dirt; Enter liquid distribution by stock conveyer belt by spray chamber material base cavity again after finishing dedusting, the atomizer that two ends link to each other with water pump machine about the spray chamber is sprayed directly into material base moistened surface material base surface with atomized water.
Compared with prior art, the utility model has realized that the production of the operations such as dedusting, spray is full-automatic, greatly save human cost and enhancing productivity, and good to blank surface dust, spraying effect, during the course there is not destruction in frangible yielding blank.
Description of drawings
Accompanying drawing 1 is the utility model structural representation;
Accompanying drawing 2 is automatic dust removing apparatus structural representation of the present utility model;
Accompanying drawing 3 is automatic spraying device structural representation of the present utility model;
Accompanying drawing 4 is the horizontal perspective diagram in atomizer installation site in the utility model automatic spraying device spray chamber.
Wherein: the upper Middle pressure draught fan of 1-; Middle pressure draught fan under the 2-; The upper tuyere of 3-; 4 stock conveyer belts; 5 base plates; The 6-carriage; The 7-bellows; Tuyere under the 8-; Base plate under the 9-; The upper atomizer of 10-; Atomizer one among the 11-; Atomizer two among the 12-; Atomizer under the 13-; The 14-spray chamber; 15 transit bridge conveyer belts; The 16-blank.
The specific embodiment
As shown in Figure 1, with dust arrester and spray equipment by the production process order take stock conveyer belt as benchmark is installed on the production line, comprise that the water storage is for device, spray chamber 14, stock conveyer belt 4.The automatic dust removing apparatus of system and automatic spraying device are equipped with base substrate are held up built on stilts driving-belt transit bridge, driving-belt transit bridge two connects stock conveyer belt 4, the carriage 6 of driving-belt transit bridge holds up transit bridge conveyer belts 15, the transit bridge conveyer belt by roller drive with stock conveyer belt at the uniform velocity.
As shown in Figure 2, automatic dust removing apparatus comprises Middle pressure draught fan 1, lower Middle pressure draught fan 2, upper tuyere 3, stock conveyer belt 4, base plate 5, bellows 7, lower tuyere 8, lower base plate 9, stock conveyer belt is horizontally through bellows by the opening of bellows, the top that upper tuyere is positioned at bellows vertically is positioned at the bellows bottom towards stock conveyer belt air-supply, lower tuyere downwards and upwards vertically blows towards stock conveyer belt, and upper tuyere, lower tuyere are connected with upper Middle pressure draught fan, lower Middle pressure draught fan by conduit respectively, the positive upper and lower that tuyere passes through facing to base substrate.During the dust arrester running, under the effect of Middle pressure draught fan, produce high velocity air, form the air-flow strip of vertical high speed and high pressure, the blank conveyer belt vertically passes high pressure draught, makes air-flow directly act on blank 16 surfaces, blow afloat the dust on blank surface, form the mixture of dust and air; Absorb this mixture by pipeline again, it is entered at a high speed in the water in the separated and collected case, the water surface absorption that dust is in contact with it by the separated and collected case time, so circulation reaches the purpose of dedusting.
Shown in Fig. 3,4, automatic spraying device comprises atomizer 10, middle atomizer and lower atomizer 13, spray chamber 14, stock conveyer belt 4 is horizontally through spray chamber by the opening of spray chamber, and upper atomizer, middle atomizer, lower atomizer are connected with water pump by conduit and lay respectively at the upper and lower and centre position of spray chamber towards the base substrate spray atomizing water of process.Middle atomizer is two, is respectively middle atomizer 1, middle atomizer 2 12, is positioned at spray chamber two middle side parts.Blank 16 is through entering spray equipment after the dedusting, the water pump of automatic spraying device produces high-velocity flow and introduces in the spray chamber, in spray chamber, form the vaporific globule by the atomizer atomizing, make the humidity of keeping in the spray chamber to a certain degree, can obtain fully moistening thereby make blank enter the spray chamber rear surface.
This system's concrete operation step is as follows:
(1) at first, the demand according to product initializes system: by water spray intensity and the water spraying time of control device setting pure water atomizer, the blower fan blast intensity of dust arrester and dedusting time;
(2) product is placed on the transmission track, by control device control blank is passed through predeterminated position, by the blower fan air-supply cleaning is carried out on the blank surface;
(3) through after the above-mentioned cleaning, blank is by entering on the conveyer belt in the spray chamber, and the atomized water in the spray equipment carries out moistening to the blank surface;
So far, finish the dedusting spray of a unit product and process, transmission track is delivered to subsequent processing with product.
(1) dust removing effects and Traditional Man method contrast
Dust removing effects sees that mainly the particle of removing dust forms, and it represents with grain composition usually, i.e. the percentage that distributes of the particle of each particle size range.When dust content more small in the blank surface dust was high, in general its impact on subsequent handling was larger, and the difficulty of dedusting is also high, so the particle composition is the important evidence of considering dust removing effects.
Table 1 dust removing effects contrast table
* the surface cleaning degree refers to that the grit of removing accounts for surperficial grit proportion
As can be seen from Table 1, the utility model is compared with the Traditional Man dust collection method, and extraordinary dust removing effects is arranged, and little that the dust effect is especially obvious for particle, and blank itself is not damaged impact in dust removal process.
(2) spraying effect and Traditional Man method contrast
The contrast of table 2 spraying effect
Wettability effect Conventional method Spray equipment
The blank wetted area 70%~80% 100%
Consuming time 3min 0.5min
Workshop section needs workman's number 4 people 0 people
The dry body spoilage 5% 0
Spraying effect is considered mainly is whether to the moistened surface of blank fully and completely and evenly as can be seen from Table 2, the utility model spraying effect in actual production is better, and human cost still less, and efficient is higher.
(3) actual production benefit and the contrast of Traditional Man method
Table 3 actual production Contrast on effect table
The traditional mode of production pattern Automatic drifting dust liquid distribution
Glazed body glaze layer expulsion rate 18% 3%
Burn till product percent of pass 80% 95%
Single product is finished activity time 10min 3min
The daily output 10000 50000
The essential workman's number of operation institute 6 1
Comprehensive several data can be found out, an operation that only is applied in production line behind employing the utility model is done the improvement realization production automation, just can save a large amount of human costs, greatly improve product percent of pass and production efficiency, thereby bring comparatively considerable economic benefit.

Claims (3)

1. base substrate automatic dust removing spray system that is used for Production of Ceramics, be disposed with automatic dust removing apparatus and automatic spraying device along the belt conveyor transmission direction, it is characterized in that: automatic dust removing apparatus and automatic spraying device are equipped with base substrate are held up built on stilts driving-belt transit bridge, described driving-belt transit bridge two connects stock conveyer belt (4), automatic dust removing apparatus comprises Middle pressure draught fan (1), lower Middle pressure draught fan (2), upper tuyere (3), stock conveyer belt (4), base plate (5), bellows (7), lower tuyere (8), lower base plate (9), stock conveyer belt (4) is horizontally through bellows by the opening of bellows (7), upper tuyere (3) is positioned at the top of bellows (7) and vertically blows towards stock conveyer belt (4) downwards, lower tuyere (8) is positioned at the bellows bottom and upwards vertically blows towards stock conveyer belt (4), and upper tuyere (3), lower tuyere (8) is respectively by conduit and upper Middle pressure draught fan (1), lower Middle pressure draught fan (2) connects, and described tuyere is facing to just going up that base substrate passes through, the below; Automatic spraying device comprises atomizer (10), middle atomizer and lower atomizer (13), spray chamber (14), stock conveyer belt (4) is horizontally through spray chamber (14) by the opening of spray chamber (14), and upper atomizer (10), middle atomizer, lower atomizer (13) are connected with water pump by conduit and lay respectively at the upper and lower and centre position of spray chamber (14) towards the base substrate spray atomizing water of process.
2. automatic dust removing spray system according to claim 1, its feature: the carriage of described driving-belt transit bridge (6) holds up transit bridge conveyer belt (15), the transit bridge conveyer belt by roller drive with stock conveyer belt (4) at the uniform velocity.
3. automatic dust removing spray system according to claim 1, its feature: described middle atomizer is two, is respectively middle atomizer one (11), middle atomizer two (12), is positioned at spray chamber two middle side parts.
CN 201220568056 2012-10-31 2012-10-31 Automatic dust-removal spraying system of ceramic body in daily use Expired - Fee Related CN202895444U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102950649A (en) * 2012-10-31 2013-03-06 广西北流市智诚陶瓷自动化科技有限公司 Automatic dust removal and spray system for household ceramic blank
CN106808570A (en) * 2015-12-01 2017-06-09 广西大学 A kind of Automated condtrol water smoke cleaning device
CN106808566A (en) * 2015-12-01 2017-06-09 广西大学 One kind automatically controls water smoke moistening machine
CN106808569A (en) * 2015-12-01 2017-06-09 广西大学 One kind automatically controls drifting dust cleaner

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102950649A (en) * 2012-10-31 2013-03-06 广西北流市智诚陶瓷自动化科技有限公司 Automatic dust removal and spray system for household ceramic blank
CN106808570A (en) * 2015-12-01 2017-06-09 广西大学 A kind of Automated condtrol water smoke cleaning device
CN106808566A (en) * 2015-12-01 2017-06-09 广西大学 One kind automatically controls water smoke moistening machine
CN106808569A (en) * 2015-12-01 2017-06-09 广西大学 One kind automatically controls drifting dust cleaner

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130424

Termination date: 20151031

EXPY Termination of patent right or utility model