CN208194982U - A kind of sorting unit of quick identification surface quality of workpieces - Google Patents
A kind of sorting unit of quick identification surface quality of workpieces Download PDFInfo
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- CN208194982U CN208194982U CN201820483830.8U CN201820483830U CN208194982U CN 208194982 U CN208194982 U CN 208194982U CN 201820483830 U CN201820483830 U CN 201820483830U CN 208194982 U CN208194982 U CN 208194982U
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Abstract
The utility model discloses a kind of sorting units of quickly identification surface quality of workpieces, including feeding distribution mechanism, feeding mechanism, vision-based detection mechanism, control mechanism and rack;The support base of feeding distribution mechanism is equipped with non-defective unit outlet, substandard products outlet and feed inlet;Sub-material turntable is rotationally installed on support base, which is provided with the deflector chute opposite with feed inlet;The output end of rotary drive unit is connect with sub-material turntable;The discharge end of feeding mechanism is opposite with feed inlet;Vision-based detection mechanism and control mechanism are assembled in rack;Vision-based detection mechanism will test information and be sent to control mechanism;Control mechanism controls rotary drive unit certain angle forward or reverse, is exported relatively with being diverted to export relatively or will be diverted to equipped with the deflector chute of substandard products with non-defective unit by the deflector chute that non-defective unit is housed respectively with substandard products.The sorting unit structure is simple, detection effect compared to eye recognition for, efficiency is more preferable, and recognition accuracy is higher, and feeding distribution mechanism is simple, the degree of automation is higher.
Description
Technical field
The utility model relates to screening installation fields, and in particular to a kind of sorting dress of quickly identification surface quality of workpieces
It sets.
Background technique
In current screening installation, the surface quality of part or the difference of front and back sides usually require to be known by human eye
Not, hand-guided is classified, and not only working efficiency is low, but also is easy that operator is made eye fatigue occur, and the degree of automation is lower,
Cost of labor is higher.
Utility model content
The purpose of the utility model is to overcome drawbacks described above present in background technique or problems, provide a kind of quickly knowledge
The sorting unit of other surface quality of workpieces, this quickly identifies that the sorting unit structure of surface quality of workpieces is simple, vision testing machine
The detection effect of structure compared to eye recognition for, efficiency is more preferable, and recognition accuracy is higher, and feeding distribution mechanism is simple, automation journey
It spends higher.
To reach above-mentioned purpose, the utility model adopts the following technical solution:
A kind of sorting unit of quick identification surface quality of workpieces (being labeled as the first technical solution), including feeding distribution mechanism,
Feeding mechanism, vision-based detection mechanism, control mechanism and rack;The feeding distribution mechanism includes that support base, sub-material turntable and rotation are driven
Moving cell;The support base is equipped with the non-defective unit outlet, substandard products outlet and feed inlet being circumferentially distributed;The sub-material turntable can be rotated
Ground is installed on support base, which is provided with the deflector chute opposite with feed inlet, so that the part entered by feed inlet imports wherein;
The output end of the rotary drive unit is connect with sub-material turntable, to drive it to rotate relative to support base;The feeding mechanism
Discharge end is opposite with feed inlet;The vision-based detection mechanism and control mechanism are assembled in rack;The vision-based detection mechanism
Collection terminal be aligned at the deflector chute opposite with feed inlet, and will test information and be sent to control mechanism;Control mechanism is according to connecing
The detection information of receipts controls rotary drive unit certain angle forward or reverse, to be respectively diverted to the deflector chute equipped with non-defective unit
Deflector chute that is opposite with non-defective unit outlet or substandard products will being housed is diverted to be exported relatively with substandard products.
Based on above-mentioned first technical solution, it is additionally provided with the second technical solution, in the second technical solution, the sub-material turntable
The deflector chute described in several is angularly distributed with;The non-defective unit outlet and substandard products outlet are angularly distributed in the two of feed inlet
Side turns to the rotation between the rotational angle between non-defective unit outlet or substandard products outlet and the deflector chute of every two adjoining by feed inlet
Angle is equal.
Based on above-mentioned second technical solution, it is additionally provided with third technical solution, in third technical solution, the sub-material turntable
On be uniformly distributed there are four the deflector chute.
Based on above-mentioned third technical solution, it is additionally provided with the 4th technical solution, in the 4th technical solution, the sub-material turntable
On be additionally provided with four induction end being circularly and evenly distributed;The support base is equipped with for detecting whether induction end rotate in place
Inductor, with determine rotary drive unit drive sub-material turntable rotation angle whether reach 90 °;When induction end rotate in place
When, and inductor face and inductor is triggered, inductor sends the first inductive signal to control mechanism;When induction end does not rotate
When in place, control mechanism control rotary drive unit is continued to rotate, until receiving the first inductive signal;The control mechanism connects
The first inductive signal is received, control rotary drive unit is out of service.
Based on above-mentioned first technical solution, it is additionally provided with the 5th technical solution, further includes discharging machine in the 5th technical solution
Structure;The feed end of the discharging mechanism connects with non-defective unit outlet, and discharging mechanism is discharged by directly vibration.
Based on above-mentioned first technical solution, it is additionally provided with the 6th technical solution, in the 6th technical solution, the substandard products outlet
It is obliquely installed, and is connect with feeding mechanism, substandard products are sent into feeding mechanism recycling.
Based on above-mentioned first technical solution, it is additionally provided with the 7th technical solution, in the 7th technical solution, in the rack also
Equipped with the light source being right against at the deflector chute opposite with feed inlet, to carry out light filling to vision-based detection mechanism.
Based on above-mentioned first technical solution, it is additionally provided with the 8th technical solution, in the 8th technical solution, the rotation driving
Unit is stepper motor.
From the above description of the utility model, it can be seen, compared with the existing technology, what the utility model had is following beneficial
Effect:
1, in the technical scheme, the structure of feeding distribution mechanism is simple, when the feed inlet quantity on sub-material turntable can be set
Be it is multiple or one, when the feed inlet quantity on sub-material turntable is multiple, sub-material turntable makes the frequency of splicing and sub-material movement
Rate is higher, and working efficiency is higher;When the feed inlet quantity on sub-material turntable be one when, the splicing of every completions of sub-material turntable with
It is opposite with deflector chute to transfer back to feed inlet by control mechanism control for sub-material work, so as to next part carry out splicing with
Sub-material work, the degree of automation of the sorting unit of two kinds of structure type is higher, and work efficiency is high, and carries out people without artificial
Outlook is other, reduces artificial fatigue strength.
2, by being angularly distributed several deflector chutes in sub-material turntable, and turned to respectively by feed inlet non-defective unit outlet or
Rotational angle between the rotational angle of substandard products outlet and the adjacent deflector chute of every two is equal, to guarantee to work as one of guide
Slot be delivered to from feed inlet splicing and by part non-defective unit outlet or substandard products outlet after, material receiving port still with it is another on sub-material turntable
An outer deflector chute is opposite, and feeding mechanism still can work continuous, effective, in simple structure, realize to feeding distribution mechanism feeding
The high efficiency sub-material function of sorting unit.
3, it is uniformly distributed on sub-material turntable and meets the efficiency of device in simple structure there are four the deflector chute
Demand, meanwhile, be conducive to the docking of substandard products outlet and feeding mechanism.
4, by four induction end of setting and the inductor that can be triggered with induction end cooperation, driving list is rotated with monitoring
Whether member driving sub-material turntable is rotated in place, and guarantees that deflector chute and substandard products on sub-material turntable export or non-defective unit outlet can be accurate
Docking improves the accuracy of discharging, can be until induction end and sense when rotary drive unit drives sub-material turntable to rotate every time
Answer device triggering just out of service later, structure is simple, and movement is accurate, function is reliable, high degree of automation.
5, the feed end of discharging mechanism connects with non-defective unit outlet, and discharging mechanism is discharged by way of directly shaking, structure
Simply, function is reliable.
6, substandard products outlet-inclined impeller vane is arranged and connect with feeding mechanism, and the recycling of substandard products, structure letter can be realized without power
Single, the saving energy.
7, by setting light source, to guarantee that sorting unit remains to believe the surface of part in the environment of in dark
Breath is reliably acquired, and is not limited by use environment, utilization rate is higher, and the accuracy of detection is higher.
8, driving motor is stepper motor, in simple structure, realizes the substep driving to sub-material turntable.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of the utility model embodiment, make below to required in embodiment description
Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is some embodiments of the utility model, for
For those skilled in the art, without creative efforts, it can also be obtained according to these attached drawings
His attached drawing.
Fig. 1 is the schematic perspective view for the sorting unit that the utility model embodiment quickly identifies surface quality of workpieces;
Fig. 2 is the structural schematic diagram of feeding distribution mechanism in the utility model embodiment;
Fig. 3 is the top view of feeding distribution mechanism in the utility model embodiment.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.Obviously, described embodiment is the preferred embodiment of the utility model, and is not to be seen as to it
The exclusion of his embodiment.Based on the utility model embodiment, those skilled in the art are not before making creative work
Every other embodiment obtained is put, is fallen within the protection scope of the utility model.
In claims of the utility model, specification and above-mentioned attached drawing, unless otherwise specifically limited, term is such as used
" first ", " second " or " third " etc. is provided to distinguish different objects, be not use to describe a particular order.
In claims of the utility model, specification and above-mentioned attached drawing, unless otherwise specifically limited, for orientation
Word, such as using term " center ", " transverse direction ", " longitudinal direction ", "horizontal", " vertical ", "top", "bottom", "inner", "outside", "upper",
The indicating positions such as "lower", "front", "rear", "left", "right", " clockwise ", " counterclockwise " or positional relationship are based on shown in attached drawing
Orientation and positional relationship, and be merely for convenience of the narration present invention and simplify description, rather than the dress of indication or suggestion meaning
It sets or element must have a particular orientation or be constructed and operated in a specific orientation, so the limitation present invention can not be interpreted as
Specific protection scope.
In claims of the utility model, specification and above-mentioned attached drawing, unless otherwise specifically limited, term is such as used
" affixed " or " being fixedly connected ", should broadly understood, i.e., between the two without any company of displacement relation and relative rotation relationship
Connect mode, that is to say, that including being unremovably fixedly connected with, being removably secured connection, be linked together and by other dresses
It sets or element is fixedly connected.
In claims of the utility model, specification and above-mentioned attached drawing, such as using term " includes ", " having " and
Their deformation, it is intended that " including but not limited to ".
Referring to Fig. 1 to Fig. 3, Fig. 1 to Fig. 3 shows the sorting that the utility model embodiment quickly identifies surface quality of workpieces
The structural schematic diagram of device.As shown in Figure 1 to Figure 3, in utility model embodiment, the sorting of surface quality of workpieces is quickly identified
Device includes feeding distribution mechanism 1, feeding mechanism 2, vision-based detection mechanism 3, control mechanism (not shown), rack 4 and discharging machine
Structure 5.
Wherein, feeding distribution mechanism 1 includes support base 11, sub-material turntable 12 and rotary drive unit 13;Support base 11 is equipped with
Non-defective unit outlet 111, substandard products outlet 112 and the feed inlet 113 of circle distribution;Sub-material turntable 12 is rotationally installed in support base 11
On, it which is provided with the deflector chute 121 opposite with feed inlet 113, so that the part entered by feed inlet 113 imports wherein, preferably
Ground, substandard products outlet 112 is obliquely installed, and is connect with feeding mechanism 2, and substandard products feeding feeding mechanism 2 is recycled;Rotation driving is single
The output end of member 13 is connect with sub-material turntable 12, to drive it to rotate relative to support base 11;Specifically, in the present embodiment, it revolves
Turn driving unit 13 using stepper motor;The fixing end of rotary drive unit 13 is fixed on support base 11, output shaft
It is arranged in support base 11;The upper end of support base 11 is formed with circular groove, and the edge of groove is formed with above-mentioned non-defective unit and goes out
Mouth 111, substandard products outlet 112 and feed inlet 113, and be connected to groove;Sub-material turntable 12 is circular pan-like structure, is installed in
In circular groove, and it is affixed with the output shaft of rotary drive unit 13, to realize that confronting grooves rotate, deflector chute 121 is along diameter
To being set on sub-material turntable 12.
In the present embodiment, the deflector chute 121 described in several is angularly distributed in sub-material turntable 12;Non-defective unit outlet 111
It is angularly distributed in the two sides of feed inlet 113 with substandard products outlet 112, and non-defective unit outlet 111 or substandard products are turned to by feed inlet 113
Rotational angle between outlet 112 is equal with the rotational angle between the adjacent deflector chute 121 of every two;Preferably, sub-material turntable
Above-mentioned deflector chute 121 there are four being uniformly distributed on 12.
Specifically, in the present embodiment, four induction end 122 being circumferentially distributed are additionally provided on sub-material turntable 12, this four
A induction end 122 is formed in the upper end with the coaxial affixed fixing axle of sub-material turntable 12;Support base 11 is equipped with for detecting sense
122 inductors 114 whether rotateing in place should be held, are with the angle for determining that rotary drive unit 13 drives sub-material turntable 12 to rotate
No is 90 °;When induction end 122 rotate in place, and 114 face of inductor and inductor 114 is triggered, inductor 114 is to control
Mechanism processed sends the first inductive signal;When induction end 122 does not rotate in place, control mechanism, which controls rotary drive unit 13, to be continued
Rotation, until receiving the first inductive signal;Control mechanism is controlled when receiving the first inductive signal, and control rotation driving is single
Member 13 is out of service.
The discharge end of feeding mechanism 2 is opposite with the feed inlet 113 on support base 11, and part is delivered to feed inlet 113
Interior, in the present embodiment, feeding mechanism 2 is circular vibration feeding disc.
Vision-based detection mechanism 3 is installed in rack 4, and the collection terminal alignment of vision-based detection mechanism 3 is opposite with feed inlet 113
At deflector chute 121, and it will test information and be sent to control mechanism.
Control mechanism is installed in rack 4, and detection information is controlling rotary drive unit 13 just to control mechanism based on the received
Turn or reversion certain angle, with respectively by the deflector chute 121 equipped with non-defective unit be diverted to it is opposite with non-defective unit outlet 111 or will equipped with time
The deflector chute 121 of product is diverted to opposite with substandard products outlet 112;Specifically, when part is delivered to and feed inlet by feeding mechanism 2
When in 113 opposite deflector chutes 121, vision-based detection mechanism 3 extracts the surface information of part, to judge zero in deflector chute 121
Whether whether the upper surface of part complete or be front, when the upper surface of part is imperfect or when being reverse side, vision-based detection mechanism 3 to
Control mechanism sends 13 inversion information of rotary drive unit, and sub-material turntable 12 is rotated by a certain angle and drives parts turn extremely
It is opposite with substandard products outlet 112, and pass through 112 output of substandard products outlet;When the upper surface of part is complete or for front, vision-based detection
Mechanism 3 sends rotary drive unit 13 to control mechanism and rotates forward information, and sub-material turntable 12 is rotated by a certain angle and drives zero
Part is turned to certified products outlet relatively, and is passed through certified products and exported output.
The light source 6 being right against at the deflector chute 121 opposite with feed inlet 113 is additionally provided in rack 4, to vision testing machine
Structure 3 carries out light filling.
The feed end of discharging mechanism 5 connects with non-defective unit outlet 111, and discharging mechanism 5 is discharged by way of directly shaking.
In the actual operation process, power supply is opened, feeding mechanism 2 brings into operation, and the part in it is delivered to branch
It supports at the feed inlet 113 on seat 11, and then enters in the deflector chute 121 opposite with feed inlet 113, at this point, vision testing machine
Structure 3 is acquired the upper surface information of the part at deflector chute 121, and makes good, substandard products or positive and negative judgement;Work as vision
Testing agency 3 detects that the upper surface of part is imperfect or when for reverse side, and vision-based detection mechanism 3 sends rotation to control mechanism and drives
13 inversion information of moving cell, sub-material turntable 12 is rotated by 90 °, until one of induction end 122 and 114 face of inductor are simultaneously
When sending the first inductive signal to control mechanism, sub-material turntable 12 drives parts turn relatively, to control machine to substandard products outlet 112
Structure control rotary drive unit 13 is out of service, and part passes through in 112 output to feeding mechanism 2 of substandard products outlet;Work as vision-based detection
Mechanism 3 detects that the upper surface of part is complete or when for front, and vision-based detection mechanism 3 sends rotary drive unit to control mechanism
13 rotate forward information, sub-material turntable 12 are rotated by 90 ° until one of induction end 122 and 114 face of inductor and to control
When mechanism sends the first inductive signal, sub-material turntable 12 drives parts turn to, control mechanism control rotation opposite with certified products outlet
It is out of service to turn driving unit 13, part is exported by certified products and exported, while passing through the vibration output of discharging mechanism 5.
It can be seen from above-described embodiment that in the technical solution of the utility model embodiment feeding distribution mechanism 1 structure
Simply, when 113 quantity of feed inlet on sub-material turntable 12 can be set to multiple or one, the feed inlet on sub-material turntable 12
When 113 quantity are multiple, sub-material turntable 12 makes splicing and the frequency of sub-material movement is higher, and working efficiency is higher;When sub-material turns
When 113 quantity of feed inlet on disk 12 is one, the splicing of every completion of sub-material turntable 12 and sub-material work, i.e., by control mechanism
Control transfers back to feed inlet 113 and deflector chute 121 is opposite, to carry out splicing and sub-material work, two kinds of knots to next part
The degree of automation of the sorting unit of configuration formula is higher, and work efficiency is high, and carries out eye recognition without artificial, reduces people
Work fatigue strength.
By being angularly distributed several deflector chutes 121 in sub-material turntable 12, and non-defective unit is turned to by feed inlet 113 respectively
Rotational angle between the rotational angle of outlet 111 or substandard products outlet 112 and the adjacent deflector chute 121 of every two is equal, to protect
Card when one of deflector chute 121 from 113 splicing of feed inlet and by part be delivered to non-defective unit outlet 111 or substandard products outlet 112 it
Afterwards, material receiving port is still opposite with another deflector chute 121 on sub-material turntable 12, and feeding mechanism 2 still can be to feeding distribution mechanism 1
Feeding, work is continuous, effective, in simple structure, realizes the high efficiency sub-material function of sorting unit.
It is uniformly distributed on sub-material turntable 12 and meets the effect of device in simple structure there are four the deflector chute 121
Rate demand, meanwhile, be conducive to substandard products outlet 112 and the docking of feeding mechanism 2.
By four induction end 122 of setting and the inductor 114 triggered can be cooperated with induction end 122, to monitor rotation
Turn driving unit 13 and drive whether sub-material turntable 12 is rotated in place, guarantees the deflector chute 121 and substandard products outlet on sub-material turntable 12
112 or non-defective unit outlet 111 can accurately dock, improve the accuracy of discharging, the driving sub-material turntable every time of rotary drive unit 13
12 rotation when, can until induction end 122 and inductor 114 triggering after it is just out of service, structure is simple, movement accurately,
Function is reliable, high degree of automation.
The feed end of discharging mechanism 5 connects with non-defective unit outlet 111, and discharging mechanism 5 is discharged by way of directly shaking, knot
Structure is simple, function is reliable.
Substandard products outlet 112 is obliquely installed and connect with feeding mechanism 2, and the recycling of substandard products, structure can be realized without power
Simply, the energy is saved.
By the way that light source 6 is arranged, to guarantee that sorting unit remains to believe the surface of part in the environment of in dark
Breath is reliably acquired, and is not limited by use environment, utilization rate is higher, and the accuracy of detection is higher.
Driving motor is stepper motor, in simple structure, realizes the substep driving to sub-material turntable 12.
The description of description above and embodiment for explaining scope of protection of the utility model, but is not constituted to this reality
With the restriction of novel protected range.By the enlightenment of the utility model or above-described embodiment, those of ordinary skill in the art are combined
Common knowledge, the ordinary technical knowledge of this field and/or the prior art pass through logical analysis, reasoning or limited examination
Test it is available to the modification of the utility model embodiment or in which a part of technical characteristic, equivalent replacement or other improvements,
It should be included within the scope of protection of this utility model.
Claims (8)
1. a kind of sorting unit of quickly identification surface quality of workpieces, it is characterized in that: including feeding distribution mechanism, feeding mechanism, vision
Testing agency, control mechanism and rack;
The feeding distribution mechanism includes support base, sub-material turntable and rotary drive unit;The support base, which is equipped with, to be circumferentially distributed
Non-defective unit outlet, substandard products outlet and feed inlet;The sub-material turntable is rotationally installed on support base, which is provided with and feed inlet
Opposite deflector chute, so that the part entered by feed inlet imports wherein;The output end and sub-material of the rotary drive unit turn
Disk connection, to drive it to rotate relative to support base;The discharge end of the feeding mechanism is opposite with feed inlet;
The vision-based detection mechanism and control mechanism are assembled in rack;The vision-based detection mechanism collection terminal alignment with into
At the opposite deflector chute of material mouth, and it will test information and be sent to control mechanism;Detection information controls control mechanism based on the received
Rotary drive unit certain angle forward or reverse, with respectively by the deflector chute equipped with non-defective unit be diverted to it is opposite with non-defective unit outlet or
Deflector chute equipped with substandard products is diverted to opposite with substandard products outlet.
2. the sorting unit of a kind of quickly identification surface quality of workpieces as described in claim 1, it is characterized in that: the sub-material turns
The deflector chute described in several is angularly distributed in disk;The non-defective unit outlet and substandard products outlet are angularly distributed in the two of feed inlet
Side turns to the rotation between the rotational angle between non-defective unit outlet or substandard products outlet and the deflector chute of every two adjoining by feed inlet
Angle is equal.
3. the sorting unit of a kind of quickly identification surface quality of workpieces as claimed in claim 2, it is characterized in that: the sub-material turns
The deflector chute there are four being uniformly distributed on disk.
4. the sorting unit of a kind of quickly identification surface quality of workpieces as claimed in claim 3, it is characterized in that: the sub-material turns
Four induction end being circularly and evenly distributed are additionally provided on disk;The support base is equipped with for detecting whether induction end turns to
The inductor of position, to determine that rotary drive unit drives whether the angle of sub-material turntable rotation reaches 90 °;When induction end turns to
When position, and inductor face and inductor is triggered, inductor sends the first inductive signal to control mechanism;When induction end does not turn
When moving in place, control mechanism control rotary drive unit is continued to rotate, until receiving the first inductive signal;
The control mechanism receives the first inductive signal, and control rotary drive unit is out of service.
5. the sorting unit of a kind of quickly identification surface quality of workpieces as described in claim 1, it is characterized in that: further including discharging
Mechanism;The feed end of the discharging mechanism connects with non-defective unit outlet, and discharging mechanism is discharged by directly vibration.
6. the sorting unit of a kind of quickly identification surface quality of workpieces as described in claim 1, it is characterized in that: the substandard products go out
Mouth is obliquely installed, and is connect with feeding mechanism, and substandard products are sent into feeding mechanism recycling.
7. the sorting unit of a kind of quickly identification surface quality of workpieces as described in claim 1, it is characterized in that: in the rack
It is additionally provided with the light source being right against at the deflector chute opposite with feed inlet, to carry out light filling to vision-based detection mechanism.
8. the sorting unit of a kind of quickly identification surface quality of workpieces as described in claim 1, it is characterized in that: the rotation is driven
Moving cell is stepper motor.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114260118A (en) * | 2021-12-27 | 2022-04-01 | 南京亦安智能化科技有限公司 | Production tool equipment for machining stainless steel valve and using method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114260118A (en) * | 2021-12-27 | 2022-04-01 | 南京亦安智能化科技有限公司 | Production tool equipment for machining stainless steel valve and using method thereof |
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