CN208180251U - Screw extrusion system and 3D printer comprising the system - Google Patents

Screw extrusion system and 3D printer comprising the system Download PDF

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Publication number
CN208180251U
CN208180251U CN201820509255.4U CN201820509255U CN208180251U CN 208180251 U CN208180251 U CN 208180251U CN 201820509255 U CN201820509255 U CN 201820509255U CN 208180251 U CN208180251 U CN 208180251U
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extrusion system
machine barrel
screw
screw extrusion
screw rod
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CN201820509255.4U
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孙伟
张磊
康双珠
王程锦
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Tsinghua University
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Tsinghua University
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Abstract

This application provides a kind of screw extrusion system and include the 3D printer of the system.The extrusion system include machine barrel, be removably mounted on the machine barrel lower end spray head, the screw rod that is rotatably installed in the machine barrel and the one or more heating devices arranged around the outer wall of the machine barrel, and cooling device, outer wall setting and the neighbouring spray head of the cooling device around the machine barrel.Using the extrusion system, very flexible heating method can be realized to the material entered in machine barrel, especially material can be heated to very high temperature in the middle part of machine barrel and the strand of material is allowed sufficiently to open, then it is quickly cooled to predetermined temperature again at neighbouring spray head, to allow material that there is the viscosity for being suitble to extrusion molding.

Description

Screw extrusion system and 3D printer comprising the system
Technical field
The utility model relates to increasing material manufacturing (3D printing) field of material processings, squeeze more particularly, to a kind of screw System and the 3D printer comprising the system out.
Background technique
In recent years, increasing material manufacturing especially 3D printing technique obtains significant progress.A kind of common technology of 3D printing It is fused glass pellet (FDM) technology, which is especially suitable for high molecular material, and (such as ABS, polylactic acid PLA gather in oneself Ester PCL etc.).In the 3D printing equipment using the technology, material extrusion system has consequence, directly affects product Quality and performance.
Screw extrusion system is current using more universal one kind, generally includes mechanical part and temperature-controlled portion.Machine Tool part generally comprises machine barrel, the nozzle for being fixed on machine barrel lower end, the screw rod being arranged in machine barrel and is fixed on machine barrel upper end Driving motor.Temperature-controlled portion generally comprises 1 to 2 heating device and corresponding temperature sensing dress around the setting of machine barrel outer wall It sets.In such extrusion system, the material entered in machine barrel cannot be heated to very high temperature, because otherwise reaching nozzle The material at place can be too dilute, can not form.However, thermal history is very big on the influence of its performance, in a variety of situations for high score material In, it needs for high molecular material to be heated to very high temperature, opens the strand being intertwined, guarantee the homogenieity squeezed out.
Utility model content
The purpose of the utility model is to overcome above-mentioned the deficiencies in the prior art, and providing one kind can guarantee that material molecule chain exists Sufficiently opening in heating process simultaneously again will not can not molding screw extrusion system because material at nozzle is excessively dilute.
According to the one aspect of the application, a kind of screw extrusion system is provided, which includes machine barrel, removably It is mounted on the spray head of the lower end of the machine barrel, the screw rod being rotatably installed in the machine barrel and around the outer of the machine barrel One or more heating devices of wall arrangement.The extrusion system further includes cooling device, and the cooling device surrounds the machine The outer wall of cylinder is arranged and the neighbouring spray head.
It, can be by material in the middle part of machine barrel using the extrusion system due to being provided with cooling device near spray head It is heated to very high temperature and the strand of material is allowed sufficiently to open, be then again quickly cooled to material at neighbouring spray head pre- Determine temperature, so that material be allowed to have the viscosity for being suitble to extrusion molding, both having fully ensured that the homogeneity squeezed out in turn ensures can be at Type.
According to some embodiments, screw rod further includes the axis knot being arranged at neighbouring the upper end and extends in the axis side of forging Threaded portion, the outer diameter of axis knot are greater than the outer diameter of threaded portion, and machine barrel includes the cylinder head equipped with charging aperture and screw rod mounting hole, axis The lower surface of knot is resisted against on the upper surface of cylinder head, and extrusion system further includes the screw rod tabletting for pressing the upper surface of axis knot.? In the screw extrusion system of the prior art, the axially position of screw rod and the stability of rotation guarantee by bearing, and adopt There are shortcomings with bearing, such as: due to needing that the other mechanisms for guaranteeing that bearing operates normally, the volume of extrusion system is arranged It is usually larger;Screw rod is typically all that metal material is made, and heat passes to bearing along screw rod when heating, bearing life can be made to drop It is low, it may be necessary to regularly replace, and bearing block machining accuracy is higher, this undoubtedly will increase the totle drilling cost of 3D printing equipment.On It states novel design to make it possible in without using bearing, the isostructural situation of bearing block, easily realizes that the axial direction of screw rod is fixed Position and the stability for guaranteeing its rotation, moreover, Screw Extrusion system/3D printing equipment size using the design is relatively small, Advantage of lower cost.
According to some embodiments, cylinder head further includes the boss or groove around the setting of screw rod mounting hole, boss or groove Upper surface is vertical with the axis of screw rod mounting hole, and the lower surface of axis knot is resisted against on the upper surface of boss or groove.Boss is recessed The upper surface of slot will usually be finished, and very high with the verticality of screw rod mounting hole, can be better ensured that in this way and axis The cooperation of knot.In addition, axis knot and boss/groove size are all smaller, cost is relatively low for finishing.
According to some embodiments, one or more of heating devices and cooling device have temperature control system independent System.In this way can the different piece (and then to material therein) to machine barrel heat/cool down, realize very flexible heating Mode realizes the Temperature Distribution of optimization according to the property of material processed, final to obtain performance more preferably printed product.
According to some embodiments, temperature control system includes the temperature measurer and thermometric being arranged at heating device or cooling device Instrument connection temp controlled meter, the on-off for the thermorelay that temp controlled meter is provided according to temperature measurer, so control heater circuit or The energized state of cooling circuit.Temperature measurer can choose thermocouple easy to use, only need to be pasted (such as utilizing adhesive tape) At the position for needing thermometric.
According to some embodiments, screw flight part successively includes feeding section, compression section and metering section, institute from top to bottom One or more heating devices are stated to be separately positioned at the position being generally corresponding to feeding section, compression section and metering section.In this way may be used With according to the characteristics of each section and reasonable temperature is arranged in demand, to realize optimal Temperature Distribution.
According to some embodiments, one or more of heating devices are spaced first heater, second adds Thermal and third heating device, they are separately positioned at the position being generally corresponding to feeding section, compression section and metering section.It answers It should be appreciated that the quantity of heating device and its position are exemplary only in these embodiments, those skilled in the art can be with It is adjusted according to specific demand, but 3 or 3 or more heating devices are more satisfactory, because can obtain so more Add flexible heating method.
According to some embodiments, cooling device includes by good heat conducting material (such as copper, aluminium and its alloy metal thermal conductive material Or the nonmetallic heat conductive material such as graphene etc.) made of disk-like structure.Preferably, the diameter of disk-like structure is 5 millimeters to 100 Millimeter, more preferably 20 millimeters to 80 millimeters.When needing cooling, air blast cooling is carried out to disk-like structure with hair dryer, due to Its heat dissipation area is larger, thermal conductivity is higher, therefore can within a short period of time be cooled to the material near spray head in machine barrel pre- Determine temperature.According to other embodiments, cooling device includes the internal coolant jacket with cooling medium channel.In use, such as The cooling medium of water flows through channel, and heat is taken away, and is subsequently recycled at refrigeration pump or radiator and freezes, returns coolant jacket, It loops back and forth like this.It should be understood that exemplarily only listing two kinds of embodiments of cooling device, this field skill above It can be modified or is replaced with other suitable conventional implementations by art personnel, and it is practical new that these should all fall into this The protection scope of type.
According to some embodiments, the outer diameter of screw flight part is 6 to 15 millimeters.It is highly preferred that the outer diameter is 7 to 12 Millimeter.The size of the spray head screw rod of screw increasing material manufacturing at present is larger, and diameter is generally at 12 millimeters or more.Screw diameter mistake The space that will lead between screw rod and machine barrel greatly is larger, and material filling leakiness, gap are big, uneven so as to cause discharging, influences Forming Quality.In addition, screw size is bigger, required torque is bigger when making its rotation, and spray head overall dimensions just must be corresponding Ground increases, weight correspondingly increases, this undoubtedly will affect the stability of spray head operating and then influences the stabilization of material extrusion process Property.In addition, screw rod slightly makes extruded velocity too fast excessively, can not normal print when nozzle diameter is less than 150 microns.In above-mentioned reality It applies in example, screw diameter is reduced, this can be such that extruded velocity is controlled in a zone of reasonableness, and existing enough speed is protected Printing effect is demonstrate,proved, and not will lead to excessive velocities makes molding fail.
According to some embodiments, spray head includes spray material port, and the diameter of spray material port is 0.05 millimeter to 0.5 millimeter, more preferably Ground, the diameter are 0.1 millimeter to 0.4 millimeter.The diameter of spray material port is smaller, and the material silk of ejection is thinner, and formed precision is got over The surface of height, obtained printed product is more smooth.Practice have shown that it is smart to print having for high quality using above-mentioned spray head The product of fine texture.
According to the another aspect of the application, a kind of three-dimensional (3D) printer is provided, including screw as described above squeezes System out.
In this application, term " upper end " refers to that, close to one end of driving motor, " lower end " refers to close to one end of spray head.
In this application, term " neighbouring certain component ", which refers to, has a reasonable small distance from certain component, the distance and this The size of component and its associated components is related, and those skilled in the art should be able to determine according to the actual situation.
In this application, term " feeding section ", " compression section " and " metering section " is generally understood with those skilled in the art Meaning, divide generally according to the groove depth of screw thread on screw rod, in general, feeding section groove depth is maximum and is arranged at equivalent gullet depth, measure Section groove depth is minimum and is arranged at equivalent gullet depth, and the groove depth of compression section fades to minimum groove depth by maximum groove depth, but it is to be understood that, Be mainly used for realize " charging ", " compression ", " metering " function the thread segment divided by other means also covered by above-mentioned term Inside.
Detailed description of the invention
The utility model is described in further detail below with reference to accompanying drawings.Skilled addressee readily understands that It is that these attached drawings are intended solely for illustrative purposes, and are not intended to and are construed as limiting to the protection scope of the utility model.Phase in figure Same appended drawing reference indicates the same or similar component.For illustrative purposes, these figures and non-fully drawn to scale.
Fig. 1 is the schematic explosive view according to the screw extrusion system of the application one embodiment.
Fig. 2 is the schematic perspective view after extrusion system shown in Fig. 1 assembles.
Fig. 3 is the longitudinal sectional drawing of extrusion system shown in Fig. 2.
Fig. 4 is the first embodiment for the cooling device of the application extrusion system.
Fig. 5 is the second embodiment for the cooling device of the application extrusion system.
Specific embodiment
Fig. 1 to Fig. 3 schematically shows the screw extrusion system 100 according to the application one embodiment.In the reality It applies in example, screw extrusion system 100 is used to be mounted on the three-dimensional printer using fused glass pellet (FDM) technology, real The 3 D-printing of existing heat-fusible materials (especially thermoplastic macromolecule material).It should be apparent that the extrusion system can also For the three-dimensional printer using other technologies (such as preparation technology in low temperature).
Extrusion system 100 include machine barrel 8, be removably mounted on machine barrel 8 lower end spray head 9, be rotatably installed in Three heating devices 11,12,13 of screw rod 7 in machine barrel 8 and the outer wall arrangement around machine barrel 8.Extrusion system 100 further includes Around the outer wall setting of machine barrel 8 and the cooling device 10 of neighbouring spray head 9.Due to the presence of cooling device, using the extrusion system System in the middle part of machine barrel can be heated to very high temperature for material and the strand of material allowed sufficiently to beat when carrying out 3 D-printing It opens, material is then quickly cooled to predetermined temperature again at neighbouring spray head, so that allowing material to have is suitble to the viscous of extrusion molding Degree has both fully ensured that the homogeneity squeezed out in turn ensures formability in this way.Such as the fusing point of polylactic acid (PCL) only has 60- 70 DEG C, using the above-mentioned extrusion system for being equipped with cooling device, so that it may PCL is heated to about 220 DEG C by position among machine barrel, Then reaches at nozzle fastly and be quickly cooled to about 80 DEG C.
As shown in Figure 1, the unthreaded sections of screw rod 7 including upper end and the threaded portion extended below unthreaded sections. In this embodiment, threaded portion has unified outer diameter, it is preferable that the outer diameter is 6 to 15 millimeters, more preferably 7 to 12 millis Rice, in one example, the outer diameter are 8 millimeters.But it is to be understood that threaded portion can also not have unified outer diameter, But for example in up big and down small taper.In this embodiment, threaded portion is divided into charging by screw thread groove depth from top to bottom Section 76 (in some instances, length is 24 millimeters to 60 millimeters), compression section 78 (in some instances, length be 24 millimeters extremely 40 millimeters) and metering section 79 (in some instances, length is 24 millimeters to 60 millimeters), feeding section groove depth is maximum and at equivalent gullet depth Setting, metering section groove depth is minimum and is arranged at equivalent gullet depth, and the groove depth of compression section fades to minimum groove depth by maximum groove depth;Spiral shell rib is horizontal Section is rectangle or trapezoidal or other suitable shapes, is that fillet is excessively connect with screw root;The lower end of screw rod is at circular cone Setting, mutually agrees with the shape of nozzle interior.In this embodiment, the unthreaded sections of screw rod 7 have one section slightly than threaded portion Thick structure (hereinafter referred to as axis knot 74), axis knot 74 are then one section of light in the top of axis knot 74 close to the top of threaded portion Axis 72.
Still as shown in Figure 1, machine barrel 8 includes cylinder head 82 and stack shell 84, a through-hole for placing screw rod 7 is through entire machine Cylinder (hereinafter referred to as this through-hole is screw rod mounting hole 822).In this embodiment, cylinder head 82 is one with bevelled cuboid Shape (but also can have other suitable shapes), inclined-plane is equipped with charging aperture 824 and several threaded holes are (attached for adding other Belong to structure), charging aperture 824 connects perpendicular to inclined-plane and screw rod mounting hole;Stack shell 84 is cylindrical (but also can have other Suitable shape), lower end is equipped with the threaded portion for installing spray head.The upper surface of cylinder head 82 is set around screw rod mounting hole 822 There is a boss 822, it is preferable that finish to the upper surface of boss 822, there is it with screw rod mounting hole 822 high Verticality.According to one embodiment modification, which may alternatively be the annular groove being arranged around screw rod mounting hole 822.
In the embodiment shown in fig. 1, extrusion system 100 further includes thermal insulation board 6, screw rod tabletting 5, connecting plate 4, motor cabinet 2, driving motor 1 and shaft coupling 3.Thermal insulation board 6 is for completely cutting off motor 1 and machine barrel 8, and heat conducts when machine barrel being prevented to be heated Motor overheating is damaged to motor.In this embodiment, thermal insulation board 6 is made of dystectic high molecular polymer, is one Square plate with through-hole, but it is to be understood that, it can also be made of other heat-insulating materials, can have any other conjunction Suitable shape and construction.Screw rod tabletting 5 is used for standing screw 7, is the porose sheet metal in centre in this embodiment, should The outer diameter of the aperture ratio screw shaft knot 74 in hole is small.Connecting plate 4 is metal material system in this embodiment for carrying motor cabinet 2 At thin plate with threaded hole.Driving motor 1 is mounted on motor cabinet 2, and output end is connected to the light of screw rod 7 by shaft coupling 3 Axis 72 so that driving screw rod 7 rotates when in use, and then is heated the material of melting from the spray material port extruder barrel of spray head.
If Fig. 2 and Fig. 3 are best shown, after extrusion system 100 assembles, screw rod 7 is mounted in machine barrel 8, axis knot 74 lower surface is resisted against on the upper surface of boss 822 of cylinder head 82, can prevent screw rod from sliding axially downward in this way.Separately Outside, the upper surface of axis knot 74 is pushed down in screw rod tabletting 5, and is passed through thermal insulation board 6 by fastener (such as bolt) and be connected with barrel 8, It ensure that the axially position of screw rod 7.Above structure to use the components such as bearing, bearing block in the prior art without picture, It just can be easily implemented the axially position of screw rod and guarantee the stability of its rotation, moreover, using the Screw Extrusion of the structure System/3D printing equipment size is relatively small, and cost is relatively low.
As best shown in Figure 3, first heater 13, secondary heating mechanism 12 and third heating device 11 are mutual Every the outer wall around stack shell 84 is separately positioned at the position being generally corresponding to the feeding section of screw rod, compression section and metering section, cold But device 10 is then arranged in the bottom of stack shell, closes at spray head 9.These heating devices and cooling device respectively have independent Temperature control system, in this way can the different piece (and then to material therein) to machine barrel heat/cool down, realize it is very flexible Heating method, the Temperature Distribution of optimization is realized according to the property of material processed, it is final to obtain performance more preferably printed product. In this embodiment, temperature control system include the thermocouple 14,15,16 and 17 for being bonded in heating device or cooling device outer surface, The temp controlled meter (not shown) being connect with thermocouple, the on-off for the thermorelay that temp controlled meter is provided according to thermocouple, in turn Control the energized state of heater circuit or cooling circuit.Above-mentioned thermocouple can be K, WRe, E, S, T, J, N, PT100, CU50, PT100 or other kinds of thermocouple.
Fig. 4 to Fig. 5 shows two exemplary embodiments of cooling device.In the example depicted in fig. 4, cooling device is Coolant jacket including main body 102, the cooling medium channel being arranged in inside main body 102 104, is generally disposed at the logical of main body center Hole 106, the through-hole is for receiving stack shell 84.In use, the cooling medium of such as water flows through channel, heat is taken away, is then followed Ring freezes at refrigeration pump or radiator, returns coolant jacket, loops back and forth like this.In the example depicted in fig. 5, cooling device To be made of good heat conducting material (the nonmetallic heat conductive material of such as copper, aluminium and its alloy metal thermal conductive material or such as graphene) Disk-like structure 10 ' comprising main body 102 ', be generally disposed at main body center have through-hole 106 ' sleeve 103 ', the through-hole 106 ' for receiving stack shell 84.Preferably, the diameter of main body 102 ' is 5 millimeters to 100 millimeters, more preferably 20 millimeters to 80 Millimeter.When needing cooling, air blast cooling is carried out to disk-like structure with hair dryer, since its heat dissipation area is larger, thermal conductivity is higher, Therefore the material near spray head in machine barrel can be cooled to predetermined temperature within a short period of time.It should be understood that this field Technical staff is also contemplated that other cooling devices that can be used for above-mentioned extrusion system.
The application further relates to the 3D printer for being equipped with above-mentioned screw extrusion system.In use, material passes through charging aperture 824 are added in machine barrel 8, and motor 1 drives screw rod 7 to rotate, and then drive material downlink, receive in the different sections of machine barrel different Heating/cooling (each section of temperature can be arranged according to the property of material) of temperature, is finally sprayed into from the spray material port of spray head 9 On type platform, successively printing is until form final products.
Attached drawing and non-limiting specific embodiment foregoing description describe the utility model.In order to instruct utility model former Reason, has simplified or omitted some conventional aspects.Those skilled in the art should understand that the modification for being originated from these embodiments is fallen in In the scope of the utility model.Those skilled in the art should understand that features described above can be combined in a variety of ways to form this reality With novel multiple modifications.The utility model is not limited to above-mentioned specific embodiment as a result, and only by claim and they Equivalent limit.

Claims (13)

1. a kind of screw extrusion system, including machine barrel, the spray head for the lower end for being removably mounted on the machine barrel, rotatably One or more heating devices of the screw rod and the outer wall arrangement around the machine barrel that are mounted in the machine barrel, feature exist In the extrusion system further includes cooling device, and the cooling device is arranged around the outer wall of the machine barrel and adjacent to described Spray head.
2. screw extrusion system as described in claim 1, wherein the screw rod includes the axis being arranged at neighbouring the upper end It ties and in the threaded portion that the axis side of forging extends, the outer diameter of the axis knot is greater than the outer diameter of the threaded portion, described Machine barrel includes the cylinder head equipped with charging aperture and screw rod mounting hole, and the lower surface of the axis knot is resisted against the upper surface of the cylinder head On, the extrusion system further includes the screw rod tabletting for pressing the upper surface of the axis knot.
3. screw extrusion system as claimed in claim 2, wherein the cylinder head further includes setting around the screw rod mounting hole The upper surface of the boss or groove set, the boss or groove is vertical with the axis of the screw rod mounting hole, under the axis knot Surface is resisted against on the upper surface of the boss or groove.
4. screw extrusion system as claimed any one in claims 1 to 3, wherein one or more of heating devices And the cooling device has temperature control system independent.
5. screw extrusion system as claimed in claim 4, wherein the temperature control system includes being arranged in the heating device Or temperature measurer at the cooling device, the temp controlled meter that connect with the temperature measurer, the temp controlled meter are provided according to temperature measurer The on-off of thermorelay, and then control the energized state of heater circuit or cooling circuit.
6. screw extrusion system as claimed any one in claims 1 to 3, wherein the screw flight part is from upper Arriving down successively includes feeding section, compression section and metering section, and one or more of heating devices are separately positioned on and the charging At the position that section, the compression section and the metering section are generally corresponding to.
7. screw extrusion system as claimed in claim 6, wherein one or more of heating devices are spaced First heater, secondary heating mechanism and third heating device, they are separately positioned on and the feeding section, the compression section At the position being generally corresponding to the metering section.
8. screw extrusion system as claimed any one in claims 1 to 3, wherein the cooling device includes being led by good Disk-like structure made of hot material.
9. screw extrusion system as claimed in claim 8, wherein the diameter of the disk-like structure is 5 millimeters to 100 millis Rice.
10. screw extrusion system as claimed any one in claims 1 to 3, wherein the cooling device includes internal tool There is the coolant jacket of cooling medium channel.
11. screw extrusion system as claimed any one in claims 1 to 3, wherein outside the screw flight part Diameter is 6 to 15 millimeters.
12. screw extrusion system as claimed any one in claims 1 to 3, wherein the spray head includes spray material port, institute The diameter for stating spray material port is 0.05 millimeter to 0.5 millimeter.
13. a kind of 3D printer, including screw extrusion system as described in any one of the preceding claims.
CN201820509255.4U 2018-04-11 2018-04-11 Screw extrusion system and 3D printer comprising the system Active CN208180251U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108327252A (en) * 2018-04-11 2018-07-27 清华大学 Screw extrusion system and 3D printer comprising the system
CN113249220A (en) * 2021-05-19 2021-08-13 哈尔滨工业大学(深圳) Working platform for extruding and receiving strip/strip-shaped biological materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108327252A (en) * 2018-04-11 2018-07-27 清华大学 Screw extrusion system and 3D printer comprising the system
CN113249220A (en) * 2021-05-19 2021-08-13 哈尔滨工业大学(深圳) Working platform for extruding and receiving strip/strip-shaped biological materials

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