CN208162839U - A kind of puppet's welder with multistage limit - Google Patents
A kind of puppet's welder with multistage limit Download PDFInfo
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- CN208162839U CN208162839U CN201820591559.XU CN201820591559U CN208162839U CN 208162839 U CN208162839 U CN 208162839U CN 201820591559 U CN201820591559 U CN 201820591559U CN 208162839 U CN208162839 U CN 208162839U
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- soldering turret
- supporting plate
- limit block
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- support
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Abstract
The utility model relates to automotive body weldings, more particularly to a kind of puppet's welder with multistage limit, including rack, welding mechanism, horizontal sliding mechanism and position-limit mechanism, position-limit mechanism includes left limit block, level-one right limit block, second level right limit block and limiting cylinder, left limit block is located on the left of supporting plate and is fixed on the rack, level-one right limit block, second level right limit block and limiting cylinder are located on the right side of supporting plate, second level right limit block and limiting cylinder are fixed on the rack, the through-hole to stretch for level-one right limit block is offered on second level right limit block, level-one right limit block is slidably arranged in the mating connection of the piston rod in through-hole and with limiting cylinder.The utility model can carry out the welding of multiple solder joints in the small position in space；Also it can be welded to away from the farther away solder joint in part edge position.
Description
Technical field
The utility model relates to automotive body weldings, and in particular to a kind of puppet's welder with multistage limit.
Background technique
Puppet's weldering is a kind of welding manner, when referring to that weld pass in the production line is not smooth, is not easy to using one
As welding manner when, welded in auxiliary body, and by auxiliary body indirectly to part complete weld.
The structure of puppet's welder as shown in Figure 1, when work, to-be-welded pieces be located at former top electrode 23 and former lower electrode 13 it
Between, copper sheet 11 and former lower copper sheet 21 in 8 pairs of originals are clamped using main weldering and is operated, and one end electric current is empty along former upper copper sheet 11, original first
Cold cable 12 is transferred under original at electrode 13, and other end electric current is transferred in original along former lower copper sheet 21, former second air-cooled cable 22
At electrode 23, to be formed into a loop, the welding to to-be-welded pieces is realized.
Due to the fast development of automobile industry, consumer is higher and higher to the moulding of automobile and appearance requirement.Wherein car door
Moulding be a part critically important in automobile appearance, the welding procedure of car door and the moulding relationship of car door are very big.In order to realize
The technique requirement of car door, by the way of puppet's weldering.
But current every suit puppet welder can only be welded for a solder joint, it is often necessary to multiple puppet's welders
It is used cooperatively；In addition the structure of puppet's welder is more complicated, big to space requirement, if relatively connect in the position of several solder joints
Closely, will lead to part solder joint can not weld.Four solder joint A on car door as shown in Figure 2, since space is smaller, Bu Nengan
Four sets of puppet's welders are filled to weld.
Summary of the invention
The purpose of the utility model is to provide a kind of puppet's welder with multistage limit, positions that can be small in space
Carry out the welding of multiple solder joints；Also it can be welded to away from the farther away solder joint in part edge position.
To realize the above-mentioned technical purpose, the scheme that the utility model uses is as follows：
A kind of puppet's welder with multistage limit, including substrate, the horizontal sliding mechanism being located on substrate and position-limit mechanism,
Part is located at substrate top and sets up the welding mechanism in horizontal sliding mechanism separately, further includes control system, it is characterised in that：
The horizontal sliding mechanism includes the support of two sliding rails and air cylinder support, cooperation that are located on substrate on two sliding rails
Plate, the horizontal sliding cylinder being mounted on air cylinder support, the horizontal sliding cylinder are connect with supporting plate, supporting plate energy under the drive of horizontal sliding cylinder
It is enough to slidably reciprocate in two sliding rails；
The welding mechanism includes fixed part and movable part, and the fixed part is installed on substrate, the movement
Part is located on supporting plate, and the fixed part is electrically connected by two air-cooled cables with movable part, the fixed part and master
Soldering turret electrical connection；The movable part is equipped with soldering turret；
The position-limit mechanism includes level-one right limit block, second level right limit block, limiting cylinder and two left limit blocks, described
Two left limit blocks are located on the left of supporting plate and are fixed on substrate, the level-one right limit block, second level right limit block and limit gas
Cylinder is located on the right side of supporting plate, and the second level right limit block is fixed on the upper surface of substrate, and the limiting cylinder is fixed under substrate
Surface offers on the second level right limit block for level-one right limit block flexible through-hole up and down, the level-one right limit block
The piston rod in through-hole and with limiting cylinder is slidably arranged in be cooperatively connected；
The soldering turret, horizontal sliding cylinder and limiting cylinder are electrically connected with control system.
The fixed part of the welding mechanism includes the copper sheet support being installed on substrate, on the copper sheet support by down toward
On be sequentially installed with felt pad, lower copper sheet, felt pad, upper copper sheet and felt pad；The movable part of the welding mechanism includes peace
Soldering turret support on supporting plate, the soldering turret are mounted on soldering turret support, and the soldering turret includes under soldering turret top electrode and soldering turret
Electrode；The soldering turret top electrode is electrically connected by air-cooled cable with upper copper sheet, and electrode is by air-cooled cable under under the soldering turret
Copper sheet electrical connection.
The lower surface of the lower copper sheet and the upper surface of the upper copper sheet are mounted on rapid wear copper sheet.
The soldering turret support includes the lower soldering turret support for installing the upper soldering turret support of soldering turret He being mounted on supporting plate, institute
Soldering turret support is stated to be threaded in above lower soldering turret support.
The upper surface of the lower soldering turret support is inclined-plane.
Sliding block is installed below the supporting plate, the sliding block is slidably matched with sliding rail；On the piston rod of the horizontal sliding cylinder
Cylinder connector is installed, the cylinder connector and supporting plate are cooperatively connected.
Stop piece, the position of the stop piece on the left of the supporting plate and left limit block are mounted at left and right sides of the supporting plate
Position it is corresponding, the position of the stop piece on the right side of the supporting plate is corresponding with the position of second level right limit block.It is mentioned here
Position it is corresponding, referring to that supporting plate slides to the left can be such that stop piece contacts with left limit block, to the right sliding can make stop piece with
The contact of second level right limit block.
The beneficial effects of the utility model are：(1) due to using multiple limited blocks, a set of puppet's welder can be complete
At the welding of multiple solder joints, the welding of multiple solder joints can be carried out using lesser space, is effectively reduced puppet's welder
Quantity, be conducive to install and operate, and reduce the quantity of corresponding auxiliary device, reduce processing cost；(2) due to
Using the supporting plate that can be slided, the farther away point in the part edge position that can adjust the distance is welded；(3) due to soldering turret branch
Seat and lower soldering turret support be assembled into soldering turret support, the height of soldering turret support can be increased, and be conveniently adjusted soldering turret angle and
Position；(4) due to using stop piece, keep the positioning of supporting plate more accurate, and supporting plate can be protected, improve the service life of supporting plate；
(5) it due to being provided with rapid wear copper sheet, is conveniently replaceable, reduces due to abrasion bring loss.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of existing puppet's welder；
The solder joint schematic diagram of Fig. 2 welded workpiece；
Fig. 3 is the structural schematic diagram of the utility model；
Fig. 4 is the structural schematic diagram of horizontal sliding mechanism；
Fig. 5 is the structural schematic diagram of position-limit mechanism；
Fig. 6 is schematic diagram of the horizontal sliding mechanism in left end；
Fig. 7 is that horizontal sliding mechanism is moved to the schematic diagram at level-one right limit block；
Fig. 8 is the schematic diagram at the mobile second level right limit block of horizontal sliding mechanism；
Fig. 9 is the button schematic diagram of control panel.
In figure：Copper sheet in 11- original, 12- the first air-cooled cable of original, electrode under 13- original, copper sheet under 21- original, 22- original second
Air-cooled cable, 23- original top electrode, 31- copper sheet support, 32- felt pad, 33- rapid wear copper sheet, copper sheet under 34-, the upper copper sheet of 35-,
41- soldering turret support, soldering turret support under 411-, the upper soldering turret support of 412-, 42- soldering turret, 421- soldering turret top electrode, electricity under 422- soldering turret
Pole, the air-cooled cable of 5-, 61- supporting plate, 62- sliding rail, 63- sliding block, 64- air cylinder support, 65- horizontal sliding cylinder, 66- cylinder connector,
67- stop piece, 7- position-limit mechanism, 71- left limit block, 72- level-one right limit block, 73- second level right limit block, 74- limit gas
Cylinder, 8- main weldering pincers, 9- substrate.
Specific embodiment
It is right with reference to the accompanying drawings and examples in order to make those skilled in the art that the utility model may be better understood
Technical solutions of the utility model further illustrate.
As shown in Figure 3, Figure 4, a kind of puppet's welder with multistage limit, including substrate 9, are located at flat-pushing on substrate
Mechanism and position-limit mechanism 7 are partially located at 9 top of substrate and set up the welding mechanism in horizontal sliding mechanism separately, further include control system, institute
State horizontal sliding mechanism include supporting plate 61 on two sliding rails 62 of two sliding rails 62 being located on substrate 9 and air cylinder support 64, cooperation,
The horizontal sliding cylinder 65 being mounted on air cylinder support 64, the horizontal sliding cylinder 65 are connect with supporting plate 61, and supporting plate 61 is in horizontal sliding cylinder 65
Drive under can slidably reciprocate in two sliding rails 62.
As shown in figure 3, the welding mechanism includes fixed part and movable part, the fixed part is mounted on substrate 9
On, the movable part is located on supporting plate 61, and the fixed part is electrically connected by two air-cooled cables 5 with movable part, institute
Fixed part is stated to be electrically connected with main weldering pincers 8；The movable part is equipped with soldering turret 42.
As shown in figs. 3 and 5, the position-limit mechanism 7 includes level-one right limit block 72, second level right limit block 73, limiting cylinder
74 and two left limit blocks 71, described two left limit blocks 71 are located at 61 left side of supporting plate and are fixed on substrate 9, and the level-one is right
Limited block 72, second level right limit block 73 and limiting cylinder 74 are located at 61 right side of supporting plate, and the second level right limit block 73 is fixed on base
The upper surface of plate 9, the limiting cylinder 74 are fixed on the lower surface of substrate 9, offer and be used on the second level right limit block 73
The flexible through-hole of about 72 level-one right limit block, the level-one right limit block 72 be slidably arranged in through-hole and with limiting cylinder 74
Piston rod be cooperatively connected.
The soldering turret 42, horizontal sliding cylinder 65 and limiting cylinder 74 are electrically connected with control system.
As shown in figure 3, the fixed part of the welding mechanism includes the copper sheet support 31 being mounted on substrate 9, the copper
Felt pad 32, lower copper sheet 34, felt pad 32, upper copper sheet 35 and felt pad 32 are sequentially arranged on board support 31；Institute
The movable part for stating welding mechanism includes the soldering turret support 41 being mounted on supporting plate 61, and the soldering turret 42 is mounted on soldering turret support
(41) on, the soldering turret 42 includes electrode 422 under soldering turret top electrode 421 and soldering turret；The soldering turret top electrode 421 passes through air-cooled electricity
Cable 5 is electrically connected with upper copper sheet 35, and electrode 422 is electrically connected by air-cooled cable 5 with lower copper sheet 34 under the soldering turret.
The lower surface of the lower copper sheet 34 and the upper surface of the upper copper sheet 35 are mounted on rapid wear copper sheet 33.
The soldering turret support 41 includes for installing the upper soldering turret support 412 of soldering turret 42 and the lower weldering being mounted on supporting plate 61
Support 411 is clamped, the upper soldering turret support 412 is threaded in lower 411 top of soldering turret support.
The upper surface of the lower soldering turret support 411 is inclined-plane.
As shown in figure 4, being equipped with sliding block 63 below the supporting plate 61, the sliding block 63 is slidably matched with sliding rail 62；It is described
Cylinder connector 66 is installed, the cylinder connector 66 is cooperatively connected with supporting plate 61 on the piston rod of horizontal sliding cylinder 65.
As shown in figure 4, the left and right sides of the supporting plate 61 is mounted on stop piece 67, the stop piece in 61 left side of supporting plate
67 position is corresponding with the position of left limit block 71, the position of the stop piece 67 on 61 right side of supporting plate and second level right limit block
73 position is corresponding.Stop piece 67 plays the role of buffering, can protect supporting plate 61, and can easily more after abrasion
It changes.
When welding, main weldering pincers 8 are acted on two pieces of rapid wear copper sheets 33, can be formed into a loop and weld to workpiece, are formed
Circuit be：Main weldering clamps the air-cooled cable 5- soldering turret top electrode 421- welded workpiece-soldering turret of copper sheet 35- on 8- rapid wear copper sheet 33-
Copper sheet 34- rapid wear copper sheet 33- main weldering pincers 8 under the lower air-cooled cable 5- of electrode 422-.Rapid wear copper sheet 33 therein protects copper sheet
35 and lower copper sheet 34, and be conveniently replaceable upon wear.
In above-mentioned welding process, the position of welding depends on the position of supporting plate 61, by control system come mobile pallet 61
And welded, multi-point welding can be realized.The control panel button of control system as shown in figure 9, button meaning：Clamp1
Indicate the first step that soldering turret clamps for the first time, Clamp2 indicates that the second step that soldering turret clamps for the first time, Clamp3 indicate soldering turret the
Secondary clamping, Open1 indicate that soldering turret first switches on, and Open2 indicates to open for second of soldering turret.
Specific operation process is as follows：
Before welding, supporting plate 61 is located at sliding rail left end and limits (such as Fig. 6) by left limit block 71, Clamp1：Limiting cylinder 74
It stretches out and level-one right limit block 72 is driven to stretch out；Clamp2：Horizontal sliding cylinder 65 drives supporting plate 61 to move right level-one right limit block
Stop (such as Fig. 7) at 72, soldering turret 42 clamps, and worker operation main weldering pincers 8 carry out first time welding；Open1：Soldering turret 42 is opened, and is put down
Push cylinder 65 releases supporting plate 61 to the left, and supporting plate 61 is moved to stopping (such as Fig. 6) at left limit block 71, and limiting cylinder 74 retracts,
Level-one right limit block 72 is driven to retract；Clamp3：Horizontal sliding cylinder 65 is retracted, and supporting plate 61 will not be stopped by level-one right limit block 72,
But move right to stopping (such as Fig. 8) at second level right limit block 73, soldering turret 42 clamps at this time, and worker operation main weldering pincers 8 carry out
Second of welding；Open2：Soldering turret 42 is opened, and horizontal sliding cylinder 65 is stretched out, and is driven supporting plate 61 to be moved at left limit block and is stopped (such as
Fig. 6), one cycle is completed.
By the above process, the position set at two is welded, and realizes puppet's welder to two points
Welding, can effectively reduce the quantity of puppet's welder, reduce installation requirement, simplify operation.It can also be used simultaneously
Three-level limited block, level Four limited block is added in same principle on position-limit mechanism, to complete the welding of more solder joints.
Both upper soldering turret support 412 and lower soldering turret support 411 connect and compose soldering turret support 41, can effectively increase soldering turret
The height of support 41.Simultaneously as more components are equipped on upper soldering turret support 412, by under installation different model
Soldering turret support 411 can be such that the position of soldering turret 42 meets the requirements, and installation process is convenient.The upper surface of lower soldering turret support 411 is arranged
Behind inclined-plane, upper soldering turret support 412 tilts therewith, and the soldering angle of soldering turret 42 is changed with this.
Claims (7)
1. a kind of puppet's welder with multistage limit, including substrate (9), the horizontal sliding mechanism being located on substrate and position-limit mechanism
(7), it is partially located at substrate (9) top and sets up the welding mechanism in horizontal sliding mechanism separately, further include control system, it is characterised in that：
The horizontal sliding mechanism includes two sliding rails (62) being located on substrate (9) and air cylinder support (64), cooperation in two sliding rails
(62) supporting plate (61) on, the horizontal sliding cylinder (65) being mounted on air cylinder support (64), the horizontal sliding cylinder (65) and supporting plate
(61) it connects, supporting plate (61) can slidably reciprocate under the drive of horizontal sliding cylinder (65) in two sliding rails (62)；
The welding mechanism includes fixed part and movable part, and the fixed part is mounted on substrate (9), the moving portion
Set up separately on supporting plate (61), the fixed part is electrically connected by two air-cooled cables (5) with movable part, the fixed part
It is electrically connected with main weldering pincers (8)；The movable part is equipped with soldering turret (42)；
The position-limit mechanism (7) includes level-one right limit block (72), second level right limit block (73), limiting cylinder (74) and two left sides
Limited block (71), described two left limit blocks (71) are located on the left of supporting plate (61) and are fixed on substrate (9), the right limit of level-one
Position block (72), second level right limit block (73) and limiting cylinder (74) are located on the right side of supporting plate (61), the second level right limit block (73)
It is fixed on the upper surface of substrate (9), the limiting cylinder (74) is fixed on the lower surface of substrate (9), the second level right limit block
(73) through-hole to stretch up and down for level-one right limit block (72) is offered on, the level-one right limit block (72) is slidably arranged in
It is cooperatively connected in through-hole and with the piston rod of limiting cylinder (74)；
The soldering turret (42), horizontal sliding cylinder (65) and limiting cylinder (74) are electrically connected with control system.
2. puppet's welder according to claim 1, it is characterised in that：The fixed part of the welding mechanism includes installation
Copper sheet support (31) on substrate (9) is sequentially arranged with felt pad (32), lower copper on the copper sheet support (31)
Plate (34), felt pad (32), upper copper sheet (35) and felt pad (32)；The movable part of the welding mechanism includes being mounted on supporting plate
(61) the soldering turret support (41) on, the soldering turret (42) are mounted on soldering turret support (41), and the soldering turret (42) includes on soldering turret
Electrode (422) under electrode (421) and soldering turret；The soldering turret top electrode (421) is electrically connected by air-cooled cable (5) with upper copper sheet (35)
It connects, electrode (422) is electrically connected by air-cooled cable (5) with lower copper sheet (34) under the soldering turret.
3. puppet's welder according to claim 2, it is characterised in that：The lower surface of the lower copper sheet (34) and it is described on
The upper surface of copper sheet (35) is mounted on rapid wear copper sheet (33).
4. puppet's welder according to claim 2 or 3, it is characterised in that：The soldering turret support (41) includes for pacifying
The upper soldering turret support (412) of welding equipment pincers (42) and the lower soldering turret support (411) being mounted on supporting plate (61), the upper soldering turret support
(412) it is threaded in above lower soldering turret support (411).
5. puppet's welder according to claim 4, it is characterised in that：The upper surface of the lower soldering turret support (411) is
Inclined-plane.
6. puppet's welder described according to claim 1 or 2 or 3 or 5, it is characterised in that：Installation below the supporting plate (61)
Have sliding block (63), the sliding block (63) is slidably matched with sliding rail (62)；Gas is installed on the piston rod of the horizontal sliding cylinder (65)
Cylinder connector (66), the cylinder connector (66) and supporting plate (61) are cooperatively connected.
7. puppet's welder described according to claim 1 or 2 or 3 or 5, it is characterised in that：The left and right two of the supporting plate (61)
Side is mounted on stop piece (67), the position of the stop piece (67) on the left of the supporting plate (61) and the position phase of left limit block (71)
Corresponding, the position of the stop piece (67) on the right side of the supporting plate (61) is corresponding with the position of second level right limit block (73).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820591559.XU CN208162839U (en) | 2018-04-24 | 2018-04-24 | A kind of puppet's welder with multistage limit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820591559.XU CN208162839U (en) | 2018-04-24 | 2018-04-24 | A kind of puppet's welder with multistage limit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208162839U true CN208162839U (en) | 2018-11-30 |
Family
ID=64371931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820591559.XU Active CN208162839U (en) | 2018-04-24 | 2018-04-24 | A kind of puppet's welder with multistage limit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208162839U (en) |
-
2018
- 2018-04-24 CN CN201820591559.XU patent/CN208162839U/en active Active
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