CN208145600U - 一种基于plc的反冲洗自动过滤器 - Google Patents
一种基于plc的反冲洗自动过滤器 Download PDFInfo
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- CN208145600U CN208145600U CN201820267396.XU CN201820267396U CN208145600U CN 208145600 U CN208145600 U CN 208145600U CN 201820267396 U CN201820267396 U CN 201820267396U CN 208145600 U CN208145600 U CN 208145600U
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- plc
- speed reducer
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- 238000001914 filtration Methods 0.000 claims abstract description 46
- 239000003638 reducing agent Substances 0.000 claims abstract description 25
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- 238000004140 cleaning Methods 0.000 claims abstract description 19
- 239000010865 sewage Substances 0.000 claims abstract description 11
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- 239000010959 steel Substances 0.000 claims abstract description 6
- 239000004576 sand Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 241000009298 Trigla lyra Species 0.000 claims description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N manganese Chemical compound 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Abstract
本实用新型公开了一种基于PLC的反冲洗自动过滤器，包括壳体、电机和减速机，其特征在于：壳体内依次设有粗滤腔、细滤腔和排污腔，粗滤腔内设有粗滤网，细滤腔内设有细滤网，壳体一端设有检修孔，电机和减速机设置在壳体另一端，电机与减速机连接，所述减速机上设有转轴，转轴延伸至细滤腔内，转轴上设有清洗钢刷，壳体的顶部设有压差开关和PLC控制器，粗滤腔的底部设有进水管，细滤腔的底部设有出水管，进水管和出水管均与排水管连接，减速机的下方设有排污管。本实用新型的反冲洗自动过滤器结构设计合理，过滤精度高，清洗效果好，维修方便，PLC精确控制，操作简单，适用性广，性能稳定可靠。
Description
一种基于PLG的反冲洗自动过滤器
技术领域
[0001] 本实用新型涉及过滤装置技术领域，尤其是涉及一种基于PLC的反冲洗自动过滤 器。
背景技术
[0002] 对于过滤器，人们并不陌生，过滤器广泛用于冶金、化工、石油、造纸、医药、食品、 采矿、电力、城市给水领域。诸如工业废水，循环水的过滤，乳化液的再生，废油过滤处理，冶 金行业的连铸水系统、高炉水系统，热轧用高压水除鳞系统。反冲洗过滤器，是一种利用滤 网直接拦截被过滤液体中的杂质，去除其中的悬浮物、颗粒物，降低浊度，减少系统污垢、 菌藻、锈蚀等产生，以净化液体及保护系统其他设备正常工作的精密设备，能方便的实现 自动清洗过滤，自动排污且反冲洗期间不断流。
[0003]我们在日常使用中发现，反冲洗过滤器在使用一段时间后，清洗时，仅靠水的反冲 洗清洗程度有限，清洗不彻底且清洗效率低；其次，由于清洗不彻底，积聚在过滤网上的杂 质慢慢沉积，达到一定的量便会阻塞过滤网上的通孔，进而影响反冲洗过滤器的过滤效果， 降低过滤效率，而对过滤网上的沉积杂质进行人工清除极为不便。
发明内容
[0004]本实用新型的目的是为了克服现有技术的不足，提供一种结构设计合理，过滤精 度高，清洗效果好，维修方便，PLC精确控制，操作简单，适用性广，性能稳定可靠的反冲洗自 动过滤器。
[0005] 为实现上述目的，本实用新型提供如下技术方案：
[0006] —种基于PLC的反冲洗自动过滤器，包括壳体、电机和减速机，其特征在于:所述壳 体内依次设有粗滤腔、细滤腔和排污腔，所述粗滤腔内设有粗滤网，所述细滤腔内设有细滤 网，所述壳体一端设有检修孔，所述电机和减速机设置在壳体另一端，所述电机与减速机连 接，所述减速机上设有转轴，所述转轴延伸至细滤腔内，所述转轴上设有清洗钢刷，所述壳 体的顶部设有压差开关和PLC控制器，所述粗滤腔的底部设有进水管，所述细滤腔的底部设 有出水管，所述进水管和出水管均与排水管连接，所述减速机的下方设有排污管，所述排污 管与排污腔连通。
[0007]作为本实用新型的一种优选技术方案，所述细滤网的下方设有填充过滤层，所述 填充过滤层为天然石英砂过滤层、活性炭过滤层、纤维球过滤层或锰砂过滤层。
[0008]作为本实用新型的一种优选技术方案，所述压差开关上设有控制管路。
[0009]作为本实用新型的一种优选技术方案，所述进水管、出水管和排水管上均设有流 量电磁阀，所述排污管上设有排污阀。
[0010]作为本实用新型的一种优选技术方案，所述压差开关、电机和减速机均与pLC控制 器电性连接。
[0011]作为本实用新型的一种优选技术方案，所述电机为伺服驱动电机。
[0012]与现有技术相比，本实用新型的有益效果是：
[0013]本实用新型的反冲洗自动过滤器使用时被过滤的液体从进水管进入过滤器，液流 从滤网内侧流向外侧过程中，固体颗粒被截留在滤网内侧，随着污染物的增多，过滤器滤网 污染侧和清洁侧之间的压差也逐渐增大，当压差达到设定值时，压差表发出讯号，过滤器开 始自动反冲洗工作过程。本实用新型结构设计合理，过滤精度高，清洗效果好，维修方便， PLC精确控制，操作简单，适用性广，性能稳定可靠。
附图说明
[00M]附图用来提供对本实用新型的进一步理解，并且构成说明书的一部分，与本实用 新型的实施例一起用于解释本实用新型，并不构成对本实用新型的限制。在附图中：
[0015]图1为本实用新型所述的一种基于PLC的反冲洗自动过滤器结构示意图；
[0016]图中：壳体1、粗滤腔2、细滤腔3、排污腔4、检修孔5、粗滤网6、细滤网7、压差开关8、 控制管路9、PLC控制器10、电机11、减速机12、转轴13、清洗钢刷14、填充过滤层15、进水管 16、出水管17、排水管18、流量电磁阀19、排污管20、排污阀21。
具体实施方式
[0017]下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行 清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的 实施例，基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下 所获得的所有其他实施例，都属于本实用新型保护的范围。
[0018]实施例1
[0019]如图1所示，本实用新型一种基于PLC的反冲洗自动过滤器，包括壳体1、电机11和 减速机12，所述壳体1内依次设有粗滤腔2、细滤腔3和排污腔4，所述粗滤腔2内设有粗滤网 6，所述细滤腔3内设有细滤网7，所述壳体1 一端设有检修孔5，所述电机11和减速机12设置 在壳体1另一端，所述电机11与减速机12连接，所述减速机12上设有转轴13,所述转轴13延 伸至细滤腔3内，所述转轴I3上设有清洗钢刷14,所述壳体1的顶部设有压差开关8和PLC控 制器10,所述粗滤腔2的底部设有进水管16,所述细滤腔3的底部设有出水管17,所述进水管 16和出水管17均与排水管18连接，所述减速机12的下方设有排污管20,所述排污管20与排 污腔4连通。
[0020]所述细滤网7的下方设有填充过滤层15,所述填充过滤层15为天然石英砂过滤层、 活性炭过滤层、纤维球过滤层或锰砂过滤层。
[0021] 所述压差开关8上设有控制管路9。
[0022] 所述进水管16、出水管17和排水管18上均设有流量电磁阀19,所述排污管20上设 有排污阀21。
[0023] 所述压差开关8、电机11和减速机12均与PLC控制器10电性连接。
[0024] 所述电机11为伺服驱动电机。
[0025] 本实用新型的工作原理:使用反冲洗自动过滤器时，关闭出水管17和排水管18上 的流量电磁阀19,打开进水管16上的流量电磁阀19,向自动反冲洗过滤器中加入水，当过滤 器进出口的压差达到PLC控制器10预设值或达到清洗时间，将开始自动清洗过程，首先经过 粗滤网6滤掉较大颗粒的杂质，然后到达细滤网7彻底滤清杂质，在压力差的作用下，滤网清 洁侧液流从被清洗滤网的外侧流向内侧，进行反冲洗，此时电机11和减速机12带动转轴13 运转，转轴13带动清洗钢刷14将细滤网7上的杂质清洗干净，聚积在滤芯内侧的污染物被冲 掉并通过排污管20排出过滤器，过滤器开始准备下一个冲洗周期。
[0026] 最后应说明的是：以上所述仅为本实用新型的优选实施例而已，并不用于限制本 实用新型，尽管参照前述实施例对本实用新型进行了详细的说明，对于本领域的技术人员 来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征 进行等同替换，凡在本实用新型的精神和原则之内，所作的任何修改、等同替换、改进等，均 应包含在本实用新型的保护范围之内。
Claims (6)
1. —种基于PLC的反冲洗自动过滤器，包括壳体(1)、电机（11)和减速机（12)，其特征在 于:所述壳体（1)内依次设有粗滤腔(2)、细滤腔(3)和排污腔(4)，所述粗滤腔(2)内设有粗 滤网（6)，所述细滤腔（3)内设有细滤网（7)，所述壳体（1) 一端设有检修孔(5)，所述电机 (11) 和减速机（12)设置在壳体（1)另一端，所述电机（11)与减速机（12)连接，所述减速机 (12) 上设有转轴（13)，所述转轴（13)延伸至细滤腔(3)内，所述转轴（13)上设有清洗钢刷 (14)，所述壳体（1)的顶部设有压差开关(8)和PLC控制器（10)，所述粗滤腔(2)的底部设有 进水管（16)，所述细滤腔(3)的底部设有出水管（17)，所述进水管（16)和出水管（17)均与排 水管（18)连接，所述减速机（12)的下方设有排污管（20)，所述排污管（20)与排污腔(4)连 通。
2. 根据权利要求1所述的一种基于PLC的反冲洗自动过滤器，其特征在于:所述细滤网 (7)的下方设有填充过滤层（15)，所述填充过滤层（15)为天然石英砂过滤层、活性炭过滤 层、纤维球过滤层或锰砂过滤层。
3. 根据权利要求1所述的一种基于PLC的反冲洗自动过滤器，其特征在于:所述压差开 关(8)上设有控制管路(9)。
4. 根据权利要求1所述的一种基于PLC的反冲洗自动过滤器，其特征在于:所述进水管 (I6)、出水管（I7)和排水管（18)上均设有流量电磁阀（19)，所述排污管(20)上设有排污阀 (21)〇
5. 根据权利要求1所述的一种基于PLC的反冲洗自动过滤器，其特征在于:所述压差开 关⑻、电机(11)和减速机(12)均与PLC控制器(10)电性连接。
6. 根据权利要求1所述的一种基于PLC的反冲洗自动过滤器，其特征在于：所述电机 (11)为伺服驱动电机。
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