CN208134100U - A kind of Mobyneb pure electric automobile power integrated manipulator - Google Patents

A kind of Mobyneb pure electric automobile power integrated manipulator Download PDF

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Publication number
CN208134100U
CN208134100U CN201820353251.1U CN201820353251U CN208134100U CN 208134100 U CN208134100 U CN 208134100U CN 201820353251 U CN201820353251 U CN 201820353251U CN 208134100 U CN208134100 U CN 208134100U
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China
Prior art keywords
mobyneb
integrated manipulator
electric automobile
pure electric
automobile power
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CN201820353251.1U
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Chinese (zh)
Inventor
林程
时军辉
董爱道
索世雄
窦旭
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Beili Huachuang (Foshan) new energy automobile technology Co.,Ltd.
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BIT HUACHUANG ELECTRIC VEHICLE TECHNOLOGY Co Ltd
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Priority to CN201820353251.1U priority Critical patent/CN208134100U/en
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Abstract

The utility model discloses a kind of Mobyneb pure electric automobile power integrated manipulators, it includes high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller and air pump stand-by motor controller, double drive coupling electric machine controller, insulation monitor and high-voltage acquisition device.The Mobyneb pure electric automobile power integrated manipulator uses integral structure, the Mobyneb pure electric automobile power integrated manipulator of integral structure realizes the integrated of all modules including high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, air pump stand-by motor controller, double drive coupling electric machine controller and insulation monitor and high-voltage acquisition device, and the transformation for being responsible for completion power battery energy is converted with the high-performance for transmitting control, high power drives the conversion of inversion, direct current to deliver stream.The power integrated manipulator:Rich interface, applied widely, functional integration is high, and good reliability is highly-safe, and the various functions being related to can be freely combined.

Description

A kind of Mobyneb pure electric automobile power integrated manipulator
Technical field
The utility model relates to power integrated manipulator technical fields, and in particular to a kind of Mobyneb pure electric automobile function Rate integrated manipulator.
Background technique
Pure electric automobile is an important branch in new energy vehicle field, currently, the distribution box of common pure electric automobile, Vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller and air pump stand-by motor controller, double drive coupling electric machine controller It is arranged with insulation monitor and high-voltage acquisition device in distributing, the very low topology layout bring technological deficiency of this integrated level It is:The complexity of overall structure is not only increased, at high cost, space is larger on occupancy vehicle and is not easy to daily maintenance. Obviously existing this by the control of distribution box, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller and air pump stand-by motor Device, double drive coupling electric machine controller and insulation monitor and high-voltage acquisition device have carried out the technical solution of distributing arrangement not It is able to satisfy the higher and higher requirement that user and market propose the vehicle performance of new energy vehicle, it would be highly desirable to improve.
It is integrated that the Chinese utility model patent of Patent No. ZL201620870186.0 discloses a kind of electric car power Controller, including high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller and the control of air pump stand-by motor Device, the integrated manipulator use double-layer integrated structure, and the double-layer integrated structure includes for installing the high voltage power distribution The high voltage power distribution layer of component and auxiliary for vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller described in integrated installation and air pump The three-in-one integrated manipulator layer of electric machine controller is helped, passes through height between high voltage power distribution layer and the three-in-one integrated manipulator layer Pressure plug-in unit is connected.The product interface is more, integrated level is high, degree of protection is high, but the compactedness of product structure, portability etc. need It is promoted.
Utility model content
For the distribution box technological deficiency problem existing in theprior art of common pure electric automobile, the utility model is mentioned For the Mobyneb pure electric automobile power integrated control that a kind of applicability is good, functional integration is high, highly reliable, highly-safe Device.
To achieve the goals above, the utility model adopts the following technical solution.
The Mobyneb pure electric automobile power integrated manipulator of the utility model:Including high voltage power distribution component, vehicle-mounted storage Electric battery electrifier, oil pump stand-by motor controller and air pump stand-by motor controller;The Mobyneb pure electric automobile power Integrated manipulator further includes double drive coupling electric machine controller, insulation monitor and high-voltage acquisition device;The pure electricity of Mobyneb Electrical automobile power integrated manipulator uses integral structure, the Mobyneb pure electric automobile power integrated control of integral structure Device is realized including high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, the control of air pump stand-by motor All modules of device, double drive coupling electric machine controller and insulation monitor and high-voltage acquisition device it is integrated, be responsible for It is converted at the high-performance that the transformation of power battery energy delivers stream with transmission control, the conversion of high power driving inversion, direct current.
Preferably, the integral structure comprising for installing the high voltage power distribution layer of high voltage power distribution component and being used for Integrated installation vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, air pump stand-by motor controller, double drive coupling electric machine The module integrated manipulator layer of controller, insulation monitor and high-voltage acquisition device.
In any of the above-described technical solution preferably, between the high voltage power distribution layer and the module integrated manipulator layer It is connected by high-pressure insert.
In any of the above-described technical solution preferably, the Mobyneb pure electric automobile power integrated manipulator also wraps Include controller housing.
In any of the above-described technical solution preferably, the high voltage power distribution layer and the module integrated manipulator layer are arranged In in the cavity of controller housing.
In any of the above-described technical solution preferably, high voltage power distribution layer is provided with high voltage power distribution region.
In any of the above-described technical solution preferably, it is installed on the high voltage power distribution group in high voltage power distribution layer high voltage power distribution region Part comprising have charging preliminary filling contactor, battery contactor, defrosting contactor, high-voltage acquisition contactor, preliminary filling resistance, fusing Device and copper bar.
In any of the above-described technical solution preferably, integrated installation couples electricity in the double drive of module integrated manipulator layer Machine controller comprising at least one piece of IGBT module and capacitor, driving plate, control panel, stack bus bar.
In any of the above-described technical solution preferably, the IGBT is connected using parallel way.
In any of the above-described technical solution preferably, the quantity of the IGBT module is 3 pieces.
In any of the above-described technical solution preferably, the quantity of the IGBT module is 6 pieces.
In any of the above-described technical solution preferably, the driving plate and the control panel are using single double drive controllers.
In any of the above-described technical solution preferably, the capacitor and the IGBT module and direct current input use lamination Busbar connection.
In any of the above-described technical solution preferably, integrated installation is in the oil pump stand-by motor of module integrated manipulator layer Controller, oil pump stand-by motor control unit interface match with synchronous motor.
In any of the above-described technical solution preferably, integrated installation is in the air pump stand-by motor of module integrated manipulator layer Controller, air pump stand-by motor control unit interface match with synchronous motor.
In any of the above-described technical solution preferably, the module integrated manipulator layer be additionally provided with DC/AC, DC/DC, Motor module installation region and component installation region.
In any of the above-described technical solution preferably, there is cooling system structure on the controller housing.
In any of the above-described technical solution preferably, the cooling system structure includes water-cooled substrate, water-cooled base Intralamellar part cavity is equipped with cooling water channel.
In any of the above-described technical solution preferably, the cooling water channel uses circulating type pipeline.
In any of the above-described technical solution preferably, the sluice way of the circulating type cooling water channel pipeline uses tapered pole Body cooling structure.
In any of the above-described technical solution preferably, the circulating type pipeline of the cooling water channel is connected to controller housing Front end outer side panel on, the both ends interface of pipeline is being located at controller housing front end outer side panel there are two corresponding installings Water nozzle.
In any of the above-described technical solution preferably, described two water nozzles include output water nozzle and input water nozzle.
In any of the above-described technical solution preferably, output water nozzle and input water nozzle constitute the cooling system of controller housing The disengaging water nozzle for structure of uniting.
In any of the above-described technical solution preferably, between the circulating type pipeline and water-cooled substrate of the cooling water channel It is connected using friction welding (FW).
In any of the above-described technical solution preferably, returning apparatus has MSD on the front end outer side face of the controller housing Service switch, terminal box and battery, charging, motor interface.
In any of the above-described technical solution preferably, the battery, charging, motor interface are inserted for easy-disassembling-assembling high pressure Part delivery outlet, high-pressure insert delivery outlet is positive and negative with battery, charge positive and negative and motor U, V, W three-phase output interface.
In any of the above-described technical solution preferably, terminal box and control on the front end outer side face of the controller housing The upper cover plate of device shell processed is sealed using M type high-density silicon rubber sealing structure.
In any of the above-described technical solution preferably, the controller housing uses multimode output terminal, terminal Connection cables using downwards or forward installation.
In any of the above-described technical solution preferably, the left-hand end of the controller housing is provided with output inserter and extremely Few 2 fixed supporting foots.
In any of the above-described technical solution preferably, the fixed supporting foot quantity of the controller housing left-hand end is 2 It is a.
In any of the above-described technical solution preferably, the left-hand end output inserter of the controller housing includes 35 needles High-low pressure output interface, one delivery outlet of air-conditioning, two delivery outlet of air-conditioning, defrosting delivery outlet, oil pump stand-by motor controller delivery outlet, Air pump stand-by motor controller delivery outlet, vehicular electricity storage electric battery electrifier delivery outlet, vent valve, module low-voltage output outlet and module are just Prompt debugging mouth.
In any of the above-described technical solution preferably, the right-hand end of the controller housing is provided with output inserter, produces Product information labels and at least two fixed supporting foot.
In any of the above-described technical solution preferably, the fixed supporting foot quantity of the controller housing right-hand end is 2 It is a.
In any of the above-described technical solution preferably, the right-hand end output inserter of the controller housing includes double drive The rotation of coupling electric machine controller becomes output interface and debugging interface, and has reserved compatible double drive coupling electric machine controller U, V, W two Road output interface.
In any of the above-described technical solution preferably, the controller housing and upper cover plate seal high using M type Density silicone rubber seal structure, and reserved vulnerable part service ports.
In any of the above-described technical solution preferably, the upper cover plate is provided with insurance cover board.
In any of the above-described technical solution preferably, junction box cover plate is provided in the terminal box.
In any of the above-described technical solution preferably, the fixed supporting foot uses magnesium alloy or galvanized sheet.
In any of the above-described technical solution preferably, the integrated control of the Mobyneb pure electric automobile power of integral structure Device processed is designed using integral type cast aluminum construction and integrated modular design is fabricated.
In any of the above-described technical solution preferably, the integrated control of the Mobyneb pure electric automobile power of integral structure Device processed is designed using magnesium alloy structure and integrated modular design is fabricated.
In any of the above-described technical solution preferably, the integrated control of the Mobyneb pure electric automobile power of integral structure Device processed is designed using sheet metal component structure and integrated modular design is fabricated.
Compared with prior art, the above-mentioned technical proposal of the utility model has the advantages that:
1, the Mobyneb pure electric automobile power integrated manipulator of the utility model uses modular design concept, realizes Including high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller and air pump stand-by motor controller, double drives Integrated, the responsible completion power battery energy of dynamic coupling electric machine controller and the modules such as insulation monitor and high-voltage acquisition device The transformation and transmission of amount control, and high power drives the conversion of inversion, and direct current delivers the high-performance conversion of stream.
2, the Mobyneb pure electric automobile power integrated manipulator of the utility model uses integral structure.So-called one Formula structure including the high voltage power distribution layer for installing high voltage power distribution component and is used for integrated installation vehicular electricity storage electric battery electrifier, oil Pump stand-by motor controller and air pump stand-by motor controller, double drive coupling electric machine controller and insulation monitor and high pressure are adopted The module integrated manipulator layer of storage, is connected between high voltage power distribution layer and module integrated manipulator layer by high-pressure insert.
3, the Mobyneb pure electric automobile power integrated manipulator of the utility model, rich interface, it is applied widely, It is functional integration height, good reliability, highly-safe, and the various functions being related to can be freely combined.
4, the Mobyneb pure electric automobile power integrated manipulator of the utility model uses integral type cast aluminium(Or magnalium closes Gold or sheet metal component)Structure design and integrated modular design, compact overall structure, degree of protection is high, easy to maintain.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the preferred reality according to the structure of the Mobyneb pure electric automobile power integrated manipulator of the utility model Apply the stereoscopic schematic diagram of example;
Fig. 2 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model Main view;
Fig. 3 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model Left view;
Fig. 4 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model Right view;
Fig. 5 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model Rearview;
Fig. 6 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model Top view;
Fig. 7 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model High voltage power distribution layer three-dimensional view;
Fig. 8 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model Stack bus bar three-dimensional view;
Fig. 9 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model Overall structure perspective view of the explosion;
Figure 10 is the embodiment illustrated in fig. 1 according to the Mobyneb pure electric automobile power integrated manipulator of the utility model Operation principle schematic diagram.
Appended drawing reference:
1, upper cover plate;2, insure cover board;3, high voltage power distribution region;4, high-low pressure output interface;5, controller housing;6, Gu Determine support leg;7, DC/AC, DC/DC, motor module installation region;8, MSD service switch;9, export water nozzle;10, terminal box; 11, junction box cover plate;12, battery, charging, motor interface;13, input water nozzle;14, component installation region;15, product information Label.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
For the distribution box technological deficiency problem existing in theprior art of common pure electric automobile, the utility model is real Apply the Mobyneb pure electric automobile power collection that example proposes that a kind of applicability is good, functional integration is high, highly reliable, highly-safe At controller.
Embodiment 1
A kind of Mobyneb pure electric automobile power integrated manipulator, it includes high voltage power distribution component, Vehicular accumulator cell Charger, oil pump stand-by motor controller, air pump stand-by motor controller, double drive coupling electric machine controller, insulation monitor And high-voltage acquisition device.The Mobyneb pure electric automobile power integrated manipulator use integral structure, integral structure it is more Functional form pure electric automobile power integrated manipulator realizes auxiliary including high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump Help electric machine controller, air pump stand-by motor controller, double drive coupling electric machine controller and insulation monitor and high-voltage acquisition device Etc. modules it is integrated, be responsible for complete power battery energy transformation with transmission control, high power driving inversion conversion, Direct current delivers the high-performance conversion of stream.The integral structure comprising for installing the high voltage power distribution layer of high voltage power distribution component Be used for integrated installation vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, air pump stand-by motor controller, double drive coupling Close the module integrated manipulator layer of electric machine controller, insulation monitor and high-voltage acquisition device, high voltage power distribution layer and the module collection It is connected between controller layer by high-pressure insert.The Mobyneb pure electric automobile power integrated manipulator further includes control Device shell 5, high voltage power distribution layer and module integrated manipulator layer are set in the cavity of controller housing 5.
Below in conjunction with Fig. 1 to Figure 10, the integrated control of Mobyneb pure electric automobile power described in the present embodiment is described in detail The structure and working principle of device processed.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:Its high voltage power distribution layer is provided with high pressure Distribution region 3;Be installed on the high voltage power distribution component in high voltage power distribution layer high voltage power distribution region 3 comprising have charging preliminary filling contactor, Battery contactor, defrosting contactor, high-voltage acquisition contactor, preliminary filling resistance, fuse and copper bar.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:Integrated installation is in module integrated control The double drive coupling electric machine controller of device layer comprising at least one piece of IGBT module and capacitor, driving plate, control panel, lamination are female Row;IGBT is connected using parallel way;Driving plate and control panel are using single double drive controllers;Capacitor and IGBT module and direct current are defeated Enter and is connected using stack bus bar.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:Integrated installation is in module integrated control The oil pump stand-by motor controller of device layer, oil pump stand-by motor control unit interface match with synchronous motor.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:Integrated installation is in module integrated control The air pump stand-by motor controller of device layer, air pump stand-by motor control unit interface match with synchronous motor.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:Have on its controller housing 5 cold But system structure;Cooling system structure includes water-cooled substrate, and water-cooled substrate internal cavities are equipped with cooling water channel;Cooling water channel Using circulating type pipeline;The sluice way of circulating type cooling water channel pipeline uses tapered cylinders cooling structure;Cooling water channel is surround Type pipeline is connected on the front end outer side panel of controller housing 5, and the both ends interface of pipeline is being located at 5 front end of controller housing There are two water nozzle, two water nozzles include output water nozzle 9 and input water nozzle 13,9 He of output water nozzle for corresponding installing at outer side panel Input the disengaging water nozzle that water nozzle 13 constitutes the cooling system structure of controller housing 5;The circulating type pipeline and water cooling of cooling water channel It is connected between formula substrate using friction welding (FW).
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:Outside the front end of its controller housing 5 Returning apparatus has MSD service switch 8, terminal box 10 and battery, charging, motor interface 12 on side;It is provided with and connects in terminal box 10 Wire box cover board 11;Battery, charging, motor interface 12 are easy-disassembling-assembling high-pressure insert delivery outlet, and high-pressure insert delivery outlet has Battery is positive and negative, charging is positive and negative and motor U, V, W three-phase output interface;Terminal box 10 on the front end outer side face of controller housing 5 It seals with the upper cover plate 1 of controller housing 5 using M type high-density silicon rubber sealing structure.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:Its controller housing 5 uses more Mode output terminal, the connection cables of terminal are using downward or installation forward.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:The left-hand end of its controller housing 5 It is provided with output inserter and at least two fixed supporting foot 6;The left-hand end output inserter of controller housing 5 includes the height of 35 needles Press output interface 4, one delivery outlet of air-conditioning, two delivery outlet of air-conditioning, defrosting delivery outlet, oil pump stand-by motor controller delivery outlet, gas It is convenient to pump stand-by motor controller delivery outlet, vehicular electricity storage electric battery electrifier delivery outlet, vent valve, module low-voltage output outlet and module Debugging mouth.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:The right-hand end of its controller housing 5 It is provided with output inserter, product information label 15 and at least two fixed supporting foot 6;The right-hand end output inserter of controller housing 5 It is revolved including double drive coupling electric machine controller and becomes output interface and debugging interface, and reserved compatible double drive coupling electric machine control Device U, V, W two-way output interface.
Mobyneb pure electric automobile power integrated manipulator described in the present embodiment:Its controller housing 5 and upper cover plate 1 Sealing is using M type high-density silicon rubber sealing structure, and reserved vulnerable part service ports;Upper cover plate 1 is provided with insurance cover board 2。
Mobyneb pure electric automobile power integrated manipulator described in the utility model embodiment uses modularized design Theory is realized including high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller and air pump stand-by motor Controller, double drive coupling electric machine controller and the modules such as insulation monitor and high-voltage acquisition device it is integrated, be responsible for It is controlled at the transformation and transmission of power battery energy, high power drives the conversion of inversion, and direct current delivers the high-performance conversion of stream;And The rich interface of the product, applied widely, functional integration is high, good reliability, various functions that are highly-safe, and being related to It can be freely combined;The design of product structure integrated modular, compact overall structure, degree of protection is high, easy to maintain.
In Mobyneb pure electric automobile power integrated manipulator described in the utility model embodiment, capacitor and IGBT And direct current input is connected using laminated bus bar structure, stack bus bar advantage is low distribution stray inductance, low shelf depreciation rate, height Electrical connection safety, insulation be resistance to be forced down, lower impedance and interference, easy heat radiation, and space, reliability are saved in smaller temperature rise Good, easy for installation, when assembly, is not easy to assembly defect.
In Mobyneb pure electric automobile power integrated manipulator described in the utility model embodiment, controller shell The front panel of body 5 arranges MSD service switch, output water nozzle 9, input water nozzle 13 and battery, charging, motor interface, battery and fills The output of electricity, motor interface is connected using terminal box, and output water nozzle 9, which is arranged in, to be changed on the left of panel, and input water nozzle 13 is arranged in this On the right side of panel.
In Mobyneb pure electric automobile power integrated manipulator described in the utility model embodiment, controller shell The left-hand end panel of body 5 is disposed with low pressure output interface, oil pump stand-by motor controller delivery outlet, air pump stand-by motor controller The low pressure output and debugging mouth of delivery outlet, vehicular electricity storage electric battery electrifier, have also laid vent valve as the entire cabinet of the controller Ventilative interface.
In Mobyneb pure electric automobile power integrated manipulator described in the utility model embodiment, controller shell The right-hand end panel of body 5 is disposed with motor rotation and becomes delivery outlet and debugging mouth, and is reserved with double drive delivery outlets.
The sealing used in Mobyneb pure electric automobile power integrated manipulator described in the utility model embodiment Structure, is the sealing structure using high-density silicon rubber material and electromagnetic shielding material, and sealing performance is strong.Using high density The sealing structure of silastic material and electromagnetic shielding material is divided into hollow M type height due to using electromagnetic shielding and unmasked material Density silicone rubber seal structure and electromagnetic shielding M type structure.Using the hollow M type high-density silicon rubber seal knot of unmasked material The advantage of structure is that bulk density is light, contracting strength is big, does not absorb water, is corrosion-resistant, is ageing-resistant, high temperature resistant, product are environmentally friendly, sealing strip bottom Cross section and cabinet contact site are combined together using sealing glue bond, and whens handling is not easy to fall off.Using electromagnetic shielding material Electromagnetic shielding M type sealing strip have great advantage to electromagnetic compatibility in controller for pure electric automobile, shield equipment or system energy Bear the electromagnetic energy interference in respective range.The sealing strip for being electromagnetically shielded M type structure is provided to new energy pure electric vehicle industry Very big advantage, is satisfied with controller environmental protection grade performance, has better met the market demand.The utility model embodiment The Mobyneb pure electric automobile power integrated manipulator, terminal box 10 on the front end outer side face of controller housing 5 with The sealing of upper cover plate 1 of controller housing 5 can be used hollow M type high-density silicon rubber sealing structure or using electromagnetic shielding M type knot Structure, likewise, hollow M type high-density silicon rubber sealing structure can be used or using electromagnetism in controller housing 5 and the sealing of upper cover plate 1 Shield M type structure.
Embodiment 2
The present embodiment can independently form complete technical solution, can also combine to form complete skill with embodiment 1 Art scheme can also carry out permutation and combination with other any embodiments of the utility model and form complete technical solution.
A kind of Mobyneb pure electric automobile power integrated manipulator, it includes high voltage power distribution component, Vehicular accumulator cell Charger, oil pump stand-by motor controller, air pump stand-by motor controller, double drive coupling electric machine controller, insulation monitor And high-voltage acquisition device.The Mobyneb pure electric automobile power integrated manipulator use integral structure, integral structure it is more Functional form pure electric automobile power integrated manipulator realizes auxiliary including high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump Help electric machine controller, air pump stand-by motor controller, double drive coupling electric machine controller and insulation monitor and high-voltage acquisition device Etc. modules it is integrated, be responsible for complete power battery energy transformation with transmission control, high power driving inversion conversion, Direct current delivers the high-performance conversion of stream.The integral structure comprising for installing the high voltage power distribution layer of high voltage power distribution component Be used for integrated installation vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, air pump stand-by motor controller, double drive coupling Close the module integrated manipulator layer of electric machine controller, insulation monitor and high-voltage acquisition device, high voltage power distribution layer and the module collection It is connected between controller layer by high-pressure insert.The Mobyneb pure electric automobile power integrated manipulator further includes control Device shell 5, high voltage power distribution layer and module integrated manipulator layer are set in the cavity of controller housing 5.
Fig. 1 to Figure 10 illustrates the structure of Mobyneb pure electric automobile power integrated manipulator described in the present embodiment, Integrated installation is in the double drive coupling electric machine controller of module integrated manipulator layer comprising IGBT module and capacitor, driving plate, Control panel, stack bus bar;IGBT is connected using parallel way;Driving plate and control panel are using single double drive controllers;Capacitor with IGBT module and direct current input are connected using stack bus bar.
In the present embodiment, the configuration quantity of the IGBT module is 3 pieces or 6 pieces.
Double coupling electric machine controllers that drive are connected using parallel-connection structure in Mobyneb integrated controller of pure electric vehicle, advantage It is muti-piece IGBT module parallel, power is high, is easy to more power combinations.Mode 1:It is exported using 6 pieces of IGBT module parallel inversions, Reach high power, is satisfied with present market pure electric vehicle demand.Mode 2:It is exported using each 3 pieces of IGBT module inversions, reaches double Control structure is driven, double drive control model on pure electric vehicle is satisfied with, provides very big advantage to new energy pure electric vehicle, is whole Vehicle saves more favorable space, and complete vehicle weight mitigates, and cost reduces, easy to maintain.
Embodiment 3
The present embodiment can independently form complete technical solution, can also combine to form complete skill with embodiment 1 Art scheme can also carry out permutation and combination with other any embodiments of the utility model and form complete technical solution.
Fig. 1 to Figure 10 illustrates the structure of Mobyneb pure electric automobile power integrated manipulator described in the present embodiment: It include high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, air pump stand-by motor controller, Double drive coupling electric machine controller, insulation monitor and high-voltage acquisition device.The Mobyneb pure electric automobile power integrated control Device uses integral structure, and the Mobyneb pure electric automobile power integrated manipulator of integral structure is realized matches including high pressure Electrical component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, air pump stand-by motor controller, double drive coupling electric machine The modules such as controller and insulation monitor and high-voltage acquisition device it is integrated, be responsible for complete power battery energy transformation with The high-performance that transmission control, high power drive the conversion of inversion, direct current to deliver stream is converted.The integral structure comprising use It is controlled in the high voltage power distribution layer of installation high voltage power distribution component and for integrated installation vehicular electricity storage electric battery electrifier, oil pump stand-by motor The integrated control of module of device, air pump stand-by motor controller, double drive coupling electric machine controller, insulation monitor and high-voltage acquisition device Device layer processed is connected between high voltage power distribution layer and the module integrated manipulator layer by high-pressure insert.The pure electricity of the Mobyneb Electrical automobile power integrated manipulator further includes controller housing 5, and high voltage power distribution layer and module integrated manipulator layer are set to control In the cavity of device shell 5.
Wherein, as shown in figure 9, the module integrated manipulator layer of Mobyneb pure electric automobile power integrated manipulator is also set It is equipped with DC/AC, DC/DC, motor module installation region 7 and component installation region 14.
Embodiment 4
The present embodiment can independently form complete technical solution, can also combine to form complete skill with embodiment 1 Art scheme can also carry out permutation and combination with other any embodiments of the utility model and form complete technical solution.
Fig. 1 to Figure 10 illustrates the structure of Mobyneb pure electric automobile power integrated manipulator described in the present embodiment: It include high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, air pump stand-by motor controller, Double drive coupling electric machine controller, insulation monitor and high-voltage acquisition device.The Mobyneb pure electric automobile power integrated control Device uses integral structure, and the Mobyneb pure electric automobile power integrated manipulator of integral structure is realized matches including high pressure Electrical component, vehicular electricity storage electric battery electrifier, oil pump stand-by motor controller, air pump stand-by motor controller, double drive coupling electric machine The modules such as controller and insulation monitor and high-voltage acquisition device it is integrated, be responsible for complete power battery energy transformation with The high-performance that transmission control, high power drive the conversion of inversion, direct current to deliver stream is converted.The integral structure comprising use It is controlled in the high voltage power distribution layer of installation high voltage power distribution component and for integrated installation vehicular electricity storage electric battery electrifier, oil pump stand-by motor The integrated control of module of device, air pump stand-by motor controller, double drive coupling electric machine controller, insulation monitor and high-voltage acquisition device Device layer processed is connected between high voltage power distribution layer and the module integrated manipulator layer by high-pressure insert.The pure electricity of the Mobyneb Electrical automobile power integrated manipulator further includes controller housing 5, and high voltage power distribution layer and module integrated manipulator layer are set to control In the cavity of device shell 5.
The controller housing 5 of Mobyneb pure electric automobile power integrated manipulator is provided with 4 fixed supporting foots 6, such as Shown in Fig. 1 to 7, Fig. 9,5 left-hand end of controller housing is provided with 2 fixed supporting foots 6, and 5 right-hand end of controller housing is provided with 2 A fixed supporting foot 6.Fixed supporting foot 6 is prepared using magnesium alloy or galvanized sheet.
Embodiment 5
Mobyneb pure electric automobile power integrated manipulator scheme, uses cast aluminium as described in any in embodiment 1 to 4 Controller housing.
The Mobyneb pure electric automobile power integrated manipulator of integral structure use integral type cast aluminum construction design with And integrated modular design is fabricated, compact overall structure, degree of protection is high.
Embodiment 6
Mobyneb pure electric automobile power integrated manipulator scheme, uses magnalium as described in any in embodiment 1 to 4 The controller housing of alloy.
The Mobyneb pure electric automobile power integrated manipulator of integral structure using magnesium alloy structure design and Integrated modular design is fabricated, compact overall structure, and degree of protection is high.
Embodiment 7
Mobyneb pure electric automobile power integrated manipulator scheme, uses metal plate as described in any in embodiment 1 to 4 The controller housing of part.
The Mobyneb pure electric automobile power integrated manipulator of integral structure is designed and is collected using sheet metal component structure It is fabricated at modularized design, compact overall structure, degree of protection is high.
The above is only that preferred embodiments of the present invention are described, and is not the model to the utility model It encloses and is defined;The foregoing is merely specific embodiment of the present utility model, it is not used to limit the utility model Protection scope;Under the premise of not departing from the spirit of the design of the utility model, this field ordinary engineering and technical personnel is practical new to this Any modification, equivalent substitution, improvement and etc. that the technical solution of type is made, the claims that should all fall into the utility model determine Protection scope in.

Claims (41)

1. a kind of Mobyneb pure electric automobile power integrated manipulator, including high voltage power distribution component, vehicular electricity storage electric battery electrifier, Oil pump stand-by motor controller and air pump stand-by motor controller, it is characterised in that:The Mobyneb pure electric automobile power Integrated manipulator further includes double drive coupling electric machine controller, insulation monitor and high-voltage acquisition device;The pure electricity of Mobyneb Electrical automobile power integrated manipulator uses integral structure, realizes to include high voltage power distribution component, vehicular electricity storage electric battery electrifier, oil pump Stand-by motor controller, air pump stand-by motor controller, double drive coupling electric machine controller and insulation monitor and high-voltage acquisition All modules of device it is integrated.
2. Mobyneb pure electric automobile power integrated manipulator as described in claim 1, it is characterised in that:The integral type Structure comprising for installing the high voltage power distribution layer of high voltage power distribution component and for integrated installation vehicular electricity storage electric battery electrifier, oil Pump stand-by motor controller, air pump stand-by motor controller, double drive coupling electric machine controller, insulation monitor and high-voltage acquisition The module integrated manipulator layer of device.
3. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 2, it is characterised in that:The high pressure is matched It is connected between electric layer and the module integrated manipulator layer by high-pressure insert.
4. Mobyneb pure electric automobile power integrated manipulator as described in claim 1, it is characterised in that:It is described multi-functional Type pure electric automobile power integrated manipulator further includes controller housing(5).
5. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 2, it is characterised in that:The high pressure is matched Electric layer and the module integrated manipulator layer are set to controller housing(5)Cavity in.
6. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 5, it is characterised in that:High voltage power distribution layer It is provided with high voltage power distribution region(3).
7. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 6, it is characterised in that:It is installed on high pressure Electricity generating layer high voltage power distribution region(3)High voltage power distribution component comprising there is charging preliminary filling contactor, battery contactor, defrosting to connect Tentaculum, high-voltage acquisition contactor, preliminary filling resistance, fuse and copper bar.
8. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 2, it is characterised in that:Integrated installation in The double drive coupling electric machine controller of module integrated manipulator layer comprising at least one piece of IGBT module and capacitor, driving plate, control Making sheet, stack bus bar.
9. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 8, it is characterised in that:The IGBT is adopted It is connected with parallel way.
10. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 8, it is characterised in that:The IGBT The quantity of module is 3 pieces.
11. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 8, it is characterised in that:The IGBT The quantity of module is 6 pieces.
12. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 8, it is characterised in that:The driving Plate and the control panel are using single double drive controllers.
13. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 8, it is characterised in that:The capacitor It is connect with the IGBT module and direct current input using stack bus bar.
14. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 2, it is characterised in that:Integrated installation In the oil pump stand-by motor controller of module integrated manipulator layer, oil pump stand-by motor control unit interface and synchronous motor phase Match.
15. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 2, it is characterised in that:Integrated installation In the air pump stand-by motor controller of module integrated manipulator layer, air pump stand-by motor control unit interface and synchronous motor phase Match.
16. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 2, it is characterised in that:The module Integrated manipulator layer is additionally provided with DC/AC, DC/DC, motor module installation region(7)With component installation region(14).
17. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 4, it is characterised in that:The control Device shell(5)It is upper that there is cooling system structure.
18. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 17, it is characterised in that:The cooling System structure includes water-cooled substrate, and water-cooled substrate internal cavities are equipped with cooling water channel.
19. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 18, it is characterised in that:The cooling Water route uses circulating type pipeline.
20. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 19, it is characterised in that:It is described to surround The sluice way of type cooling water channel pipeline uses tapered cylinders cooling structure.
21. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 19, it is characterised in that:The cooling The circulating type pipeline in water route is connected to controller housing(5)Front end outer side panel on, the both ends interface of pipeline is being located at control Device shell processed(5)There are two water nozzles for corresponding installing at front end outer side panel.
22. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 21, it is characterised in that:It is described two Water nozzle includes output water nozzle(9)With input water nozzle(13).
23. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 22, it is characterised in that:Export water nozzle (9)With input water nozzle(13)Constitute controller housing(5)Cooling system structure disengaging water nozzle.
24. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 19, it is characterised in that:The cooling It is connected between the circulating type pipeline in water route and water-cooled substrate using friction welding (FW).
25. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 4, it is characterised in that:The control Device shell(5)Front end outer side face on returning apparatus have MSD service switch(8), terminal box(10)With battery, charging, motor interface (12).
26. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 25, it is characterised in that:The electricity Pond, charging, motor interface(12)For easy-disassembling-assembling high-pressure insert delivery outlet, high-pressure insert delivery outlet is with battery is positive and negative, fills Electric positive and negative and motor U, V, W three-phase output interface.
27. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 25, it is characterised in that:The control Device shell(5)Front end outer side face on terminal box(10)With controller housing(5)Upper cover plate(1)Sealing is using M type High-density silicon rubber sealing structure.
28. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 4, it is characterised in that:The control Device shell(5)Using multimode output terminal, the connection cables of terminal are using downward or installation forward.
29. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 4, it is characterised in that:The control Device shell(5)Left-hand end be provided with output inserter and at least two fixed supporting foot(6).
30. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 29, it is characterised in that:The control Device shell(5)The fixed supporting foot of left-hand end(6)Quantity is 2.
31. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 29, it is characterised in that:The control Device shell(5)Left-hand end output inserter include 35 needles high-low pressure output interface(4), one delivery outlet of air-conditioning, air-conditioning two export Mouth, defrosting delivery outlet, oil pump stand-by motor controller delivery outlet, air pump stand-by motor controller delivery outlet, Vehicular accumulator cell fill Motor delivery outlet, vent valve, module low-voltage output outlet and module portable adjusting mouth.
32. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 4, it is characterised in that:The control Device shell(5)Right-hand end be provided with output inserter, product information label(15)With at least two fixed supporting foot(6).
33. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 32, it is characterised in that:The control Device shell(5)The fixed supporting foot of right-hand end(6)Quantity is 2.
34. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 32, it is characterised in that:The control Device shell(5)Right-hand end output inserter include that the rotation of double drive coupling electric machine controller becomes output interface and debugging interface, and it is pre- Compatible double drive coupling electric machine controller U, V, W two-way output interface is stayed.
35. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 4, it is characterised in that:The control Device shell(5)With upper cover plate(1)Sealing is using M type high-density silicon rubber sealing structure, and reserved vulnerable part service ports.
36. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 35, it is characterised in that:The upper cover Plate(1)It is provided with insurance cover board(2).
37. Mobyneb pure electric automobile power integrated manipulator as claimed in claim 25, it is characterised in that:The wiring Box(10)On be provided with junction box cover plate(11).
38. the Mobyneb pure electric automobile power integrated manipulator as described in claim 29 or 32, it is characterised in that:It is described Fixed supporting foot(6)Using magnesium alloy or galvanized sheet.
39. Mobyneb pure electric automobile power integrated manipulator as described in claim 1, it is characterised in that:Integral type knot The Mobyneb pure electric automobile power integrated manipulator of structure is designed using integral type cast aluminum construction and integrated modular design It is fabricated.
40. Mobyneb pure electric automobile power integrated manipulator as described in claim 1, it is characterised in that:Integral type knot The Mobyneb pure electric automobile power integrated manipulator of structure using magnesium alloy structure design and integrated modular design into Row processing and manufacturing.
41. Mobyneb pure electric automobile power integrated manipulator as described in claim 1, it is characterised in that:Integral type knot The Mobyneb pure electric automobile power integrated manipulator of structure is designed using sheet metal component structure and integrated modular design carries out Processing and manufacturing.
CN201820353251.1U 2018-03-15 2018-03-15 A kind of Mobyneb pure electric automobile power integrated manipulator Active CN208134100U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108327541A (en) * 2018-03-15 2018-07-27 北京理工华创电动车技术有限公司 A kind of Mobyneb pure electric automobile power integrated manipulator
CN109515212A (en) * 2018-12-14 2019-03-26 北京理工华创电动车技术有限公司 A kind of electric car power integrated control system
CN110611998A (en) * 2019-09-09 2019-12-24 国网山东省电力公司金乡县供电公司 High-power motor controller of new energy electric automobile and new energy electric automobile
CN115339359A (en) * 2022-10-19 2022-11-15 新汽有限公司 Hydrogen-electricity integrated controller

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108327541A (en) * 2018-03-15 2018-07-27 北京理工华创电动车技术有限公司 A kind of Mobyneb pure electric automobile power integrated manipulator
CN109515212A (en) * 2018-12-14 2019-03-26 北京理工华创电动车技术有限公司 A kind of electric car power integrated control system
CN110611998A (en) * 2019-09-09 2019-12-24 国网山东省电力公司金乡县供电公司 High-power motor controller of new energy electric automobile and new energy electric automobile
CN115339359A (en) * 2022-10-19 2022-11-15 新汽有限公司 Hydrogen-electricity integrated controller

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Effective date of registration: 20210524

Address after: 528000 room 234A, building 1, No.28, East 1st block, Jiansha Road, Danzao Town, Nanhai District, Foshan City, Guangdong Province

Patentee after: Beili Huachuang (Foshan) new energy automobile technology Co.,Ltd.

Address before: 100081 17th floor, building 6, courtyard A2, Xisanhuan North Road, Haidian District, Beijing

Patentee before: BIT HUACHUANG ELECTRIC VEHICLE TECHNOLOGY Co.,Ltd.