CN208125540U - A kind of constant-temperature constant-humidity environment abrasion test case - Google Patents
A kind of constant-temperature constant-humidity environment abrasion test case Download PDFInfo
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- CN208125540U CN208125540U CN201820224903.1U CN201820224903U CN208125540U CN 208125540 U CN208125540 U CN 208125540U CN 201820224903 U CN201820224903 U CN 201820224903U CN 208125540 U CN208125540 U CN 208125540U
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Abstract
A kind of constant-temperature constant-humidity environment abrasion test case of the utility model, refers specifically to a kind of constant-temperature constant-humidity environment abrasion test case, is related to wear-resisting test technical field.The utility model includes cabinet (1), the outer driving motor (3) of cabinet (1) and driving motor (3) fixed bracket (2) and electric appliance control box (4);Cabinet (1) is the constant-temperature constant-humidity environment of a sealing;Wherein, drive shaft (5) are set in cabinet (1), upper part is connect with drive disk (7), drive shaft (5) lower end is fixedly connected with the shaft coupling (6) of cabinet (1) outside is stretched out, and shaft coupling (6) other end is fixedly connected with driving motor (3);Setting fixes the clamping limb (10) of material to be tested through electric appliance control box (4) and cabinet (1);Relative vertical contact is made in the spherical or flat end face and wafer body material (8) of round bar shape material (9).Quick test suitable for Parts Materials wear-resisting property under various temperature and humidity environment such as including auto parts.
Description
Technical field
The utility model relates to wear-resisting test technical fields, refer specifically to a kind of constant-temperature constant-humidity environment abrasion test case, are applicable in
In the quick test of Parts Materials wear-resisting property under various temperature and humidity environment such as including auto parts.
Background technique
In automobile glass lifter product structure, the sliding block of bearing automobile glass is made to slide fortune up and down by the constraint of guide rail
It is dynamic, an opposite sliding friction campaign is generated between sliding block and guide rail, is caused sliding block and guide rail that can all generate abrasion, how to be selected most
The finish materials of excellent sliding block material and guide rail are a big difficulties of glass-frame riser product design.It needs to design one kind
Rub resistance test carries out Experimental Comparison to the material of selection;Implement if abrasion test is arranged on practical car door, can because
The stress that sliding block works in glass-frame riser system be it is complicated, i.e., the contact pressure of sliding block and guide rail is not constant, examination
The practical wear-resisting property of material cannot be objectively responded by testing result, be unable to get authentic and valid wear-resisting property result;Test is used
Motor be interval using motor, the test period needs frequently rest heat dissipation, and the period of test is long, and experimentation cost is high;To wear-resisting
Performance can only subjective judgement, it is difficult to carry out an objective abrasion loss assessment;Choosing to the wear-resisting property assessment and material of material
It is little to select effect.
Under normal circumstances, when carrying out the selection of material, the wear resistance test for being directed to material, proving ring can be designed
The actual working environment of part is simulated in border as far as possible, to detect the wear-resisting property of two kinds of materials.Abrasion test on the market is set at present
It is standby, it is the shape that two materials are processed into needs mostly:A kind of material is processed into the plate sheet body part that length is greater than 100mm,
Another material is processed into barred body part, and two parts are contacted with each other with the pressure set, a part stationary, another
Part carries out linear reciprocating motion, after having run the period of setting, by wear trace subjective assessment and test front and back weight
The comparison of waste carrys out the abrasion loss (as shown in Fig. 1) of assessment material;The sound that friction generates is carried out during test
Subjective assessment ultimately forms a kind of wear-resisting property data of material.In the existing abrasion test equipment in market, drive part is general
Using screw drive structure, for driving the test body for needing to move back and forth, this structure is had several drawbacks in that:1, material is run
Distance is shorter, can only generally run 100mm or so and (if screw rod is too long, after stress, bending deformation be generated in the middle part of screw rod, no
It can guarantee that the pressure in operational process is constant);2, the speed run is not high, and linear velocity is difficult not to be able to satisfy vapour more than 80mm/s
The speed of service of vehicle glass-frame riser:60mm/s~160mm/s;3, some electronic component and movement mechanism in equipment, it is difficult to
It is resistant to the working environment of high temperature and high humidity;The evaluation and comparison that can be only done the room temperature wear-resisting property of material, not can be carried out high temperature
Test under high humidity environment.And the wear-resisting property of many nonmetallic materials, under different temperature, humidity environment, its variation
Be not it is linear, so abrasion resistance properties of the needs assessment material under different temperatures section, different humidity environment;4, it tests
The movement travel of one single of part only has about 100mm, and most one single motion stroke of automobile glass lifter have 400mm~
550mm, the distance of a single motion, which needs testpieces to move back and forth 4~5 times, can be only achieved;Testpieces during the test can
Abrasion powder is generated, these powder can participate in friction test, and it is short at one that this test method is equivalent to two testpieces
Distance in the accumulative recurring number of forward and reverse friction, have difference, the abrasion loss and reality of generation with the actual working state of part
Working condition is differentiated.
Utility model content
The purpose of the utility model is to overcome missing of the existing technology and deficiencies, propose a kind of constant temperature and humidity ring
Border abrasion test case.
The utility model is based on drive disk and is rotated by motor driven, and disk to be measured and pole to be measured form relative friction, if
The rotation speed and angle for having set motor carry out forward and reverse rotation, can be easy to the linear velocity at guarantee test pole and meet need
It wants.The torque curve exported by the torque sensor on shaft coupling can contact the change in torque value of front and back with monitoring test part,
So that the friction force value of pole and disk to be measured can also be calculated, torque (N.m)=frictional force (N) × radius (mm), simultaneously
Also indirect monitoring coefficient of friction situation of change.
A kind of constant-temperature constant-humidity environment abrasion test case (as shown in Fig. 2), including cabinet, driving motor outside cabinet and solid
Fixed rack and electric appliance control box.
The cabinet is the constant temperature of the sealing of -40 DEG C of a temperature range~120 DEG C and RH range 10%~90%
Constant humidity environment;
Wherein, drive shaft is set in cabinet, and upper part is connect with drive disk, the shaft coupling outside drive shaft lower end and stretching cabinet
Device is fixedly connected, and the shaft coupling other end is fixedly connected with driving motor;
One is also set up through electric appliance control box and cabinet, the clamping limb of fixed material to be tested.
The material to be tested, including material to be tested is processed into round bar shape material and material to be tested is processed into wafer body
Material to be tested;
Wherein,
The wafer body material is fixedly connected by two bolts with dish-shaped gasket with drive disk in disk form;
Described clamping limb one end is fixedly connected with round bar shape material, and the other end stretches out outside cabinet and reinforcing in electric appliance control box
Mechanism connection, keeps round bar shape material and the pressure of wafer body storeroom constant;
The spherical or flat end face of the round bar shape material is contacted with wafer body material as Relative vertical.
Setting one is for detecting the torque sensor of the torque value on drive disk in the shaft coupling;The force adding machine
Include the pressure sensor of display data.
In conclusion a kind of abrasion test equipment of the utility model, is made in conjunction with a constant-temperature constant-humidity environment chamber
With different auxiliary agents and a small amount of mechanical component can be added to rubbing surface, operative sensor part is arranged in constant-temperature constant-humidity environment
In chamber, most of control electric elements and main driving machinery are partially disposed in constant-temperature constant-humidity environment chamber case
External face, constant-temperature constant-humidity environment chamber can provide -40 DEG C~120 DEG C and temperature range and 10%~90% relative humidity model
It encloses, realizes the abrasion test under complex situations, simulate the wear-resisting property under use environment completely and quickly test the inside completion;Effectively
Prevent movable machinery part be exposed under hot and humid environment easily corrode damage or destroy motion state, influence test result and
Reduce the service life of equipment.Maximum one-stroke about 600mm may be implemented in friction test under these high/low temperatures and high humidity environment
Operation meet the use environment and operation range demands of automobile glass lifter or most of machine components.
Detailed description of the invention
Fig. 1 is prior art device schematic diagram;
Fig. 2 is a kind of constant-temperature constant-humidity environment abrasion test box structure schematic diagram of the utility model;
Fig. 3 is the utility model embodiment structural schematic diagram;
Fig. 4 is the wear-resisting partial structural diagram of the utility model embodiment.
Mark number explanation
1:Cabinet
2:Fixed bracket
3:Driving motor
4:Electric appliance control box
5:Drive shaft
6:Shaft coupling (built-in torque sensor)
7:Drive disk
8:Detected materials disk
9:Detected materials pole
10:Clamping limb
Specific embodiment
The utility model is further described below in conjunction with drawings and examples
The utility model main body is a constant-temperature constant-humidity environment abrasion test case (as shown in attached drawing 2,3).Have one in cabinet 1
A diameter 200mm disc drive disk 7, one of material to be tested is processed into disc wafer body 8, has dish by two
The screw rod of shape gasket is fixed on drive disk 7;7 lower end of drive disk and drive shaft 5 are fixed, and drive shaft 5 is stretched out outside cabinet, cabinet 1
It is upper that ring flange is housed, sealing ring is set between ring flange and drive shaft 5, for fixing drive shaft 5 and sealing function.1 lower part of cabinet
With driving motor 3, fixed bracket 2 is fixed on driving motor 3 on cabinet 1, and motor shaft and drive shaft 5 is kept to be in together
Spindle Status connects between motor shaft and drive shaft 5 through shaft coupling 6, and dress is equipped with torque sensor in shaft coupling 6, comes for detecting
From the torque value on drive disk.
A kind of material to be tested is processed into round bar shape material 9, and spherical shape, spherical end surface or flat are processed into pole one end to be measured
Face is processed into wafer body material 8 with another detected materials and is contacted, the fixed round bar shape material 9 in 10 one end of clamping limb, and clamping limb 10
In one end force adding machine connection in control cabinet, pressure sensor, by the show value of force adding machine pressure inner sensor, to adjust
Pressure value between full circle stick material 9 and disk reaches requirement, keeps the pressure between pole to be measured and disk to be measured constant, simultaneously
Guarantee the spherical or flat end face of round bar shape material 9 and the relative verticality (as shown in Fig. 4) of wafer body material 8.
Another embodiment, simple pressure applying method, exactly places counterweight on pole, by the gravity of counterweight come
Keep the pressure between round bar shape material 9 and wafer body material 8 constant.Position of the round bar shape material 9 on wafer body material 8 according to
The stroke of needs is tested to determine.
The radius that the clamping limb 10 adjusts contact point of the contact of round bar shape material 9 on wafer body material 8 is 60
To 100mm.
The slider stroke of embodiment, an automobile glass lifter product is 480mm, round bar shape material 9 can be placed
In the position of radius 80mm, drive the circle of disc spins 0.95 that can complete single stroke.
In conclusion a kind of abrasion test equipment of the utility model, is made in conjunction with a constant-temperature constant-humidity environment chamber
With different auxiliary agents and a small amount of mechanical component can be added to rubbing surface, operative sensor part is arranged in constant-temperature constant-humidity environment
In chamber, most of control electric elements and main driving machinery are partially disposed in constant-temperature constant-humidity environment chamber case
External face, constant-temperature constant-humidity environment chamber can provide -40 DEG C~120 DEG C and temperature range and 10%~90% relative humidity model
It encloses, realizes the abrasion test in the case of complex environment, the wear-resisting property simulated under use environment completely is quickly tested;It effectively prevent
Movable machinery part, which is exposed under hot and humid environment, to be easily corroded damage or destroys motion state, and test result and reduction are influenced
The service life of equipment.The fortune of maximum one-stroke about 600mm may be implemented in friction test under these high/low temperatures and high humidity environment
Row distance meets the use environment and operation range demands of automobile glass lifter or most of machine components.
Claims (6)
1. a kind of constant-temperature constant-humidity environment abrasion test case, which is characterized in that including cabinet (1), the driving motor of cabinet (1) outside
(3), fixed bracket (2) and electric appliance control box (4);
The cabinet (1) is that the constant temperature of the sealing of -40 DEG C of a temperature range~120 DEG C and RH range 10%~90% is permanent
Wet environment;
Wherein, drive shaft (5) being set in cabinet (1), upper part is connect with drive disk (7),
Drive shaft (5) lower end is fixedly connected with the shaft coupling (6) of cabinet (1) outside is stretched out, shaft coupling (6) other end and driving motor
(3) it is fixedly connected;
Setting fixes the clamping limb (10) of material to be tested through electric appliance control box (4) and cabinet (1).
2. a kind of constant-temperature constant-humidity environment abrasion test case as described in claim 1, which is characterized in that the material to be tested,
Round bar shape material (9) and material to be tested processing wafer body material (8) are processed into including material to be tested;
Wherein,
The wafer body material (8) is fixedly connected by two bolts with dish-shaped gasket with drive disk (7) in disk form;
Described clamping limb (10) one end is fixedly connected with round bar shape material (9), and the other end stretches out cabinet (1) and adds outside in control cabinet
Force mechanisms connection, keeps the pressure between round bar shape material (9) and wafer body material (8) constant;
Relative vertical contact is made in the spherical or flat end face and wafer body material (8) of the round bar shape material (9).
3. a kind of constant-temperature constant-humidity environment abrasion test case as claimed in claim 1 or 2, which is characterized in that the shaft coupling (6)
Interior setting one is for detecting the torque sensor from torque value on drive disk (7).
4. a kind of constant-temperature constant-humidity environment abrasion test case as claimed in claim 2, which is characterized in that the force adding machine is one
Counterweight is placed on round bar shape material (9), keeps the pressure between round bar shape material (9) and wafer body material (8) constant.
5. a kind of constant-temperature constant-humidity environment abrasion test case as claimed in claim 1 or 2, which is characterized in that the clamping limb
(10) radius of contact point of adjustment round bar shape material (9) contact on wafer body material (8) is 30 to 100mm.
6. a kind of constant-temperature constant-humidity environment abrasion test case as claimed in claim 2, which is characterized in that the force adding machine includes
Show the pressure sensor of data.
Priority Applications (1)
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CN201820224903.1U CN208125540U (en) | 2018-02-08 | 2018-02-08 | A kind of constant-temperature constant-humidity environment abrasion test case |
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CN201820224903.1U CN208125540U (en) | 2018-02-08 | 2018-02-08 | A kind of constant-temperature constant-humidity environment abrasion test case |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108593473A (en) * | 2018-02-08 | 2018-09-28 | 上海实业交通电器有限公司 | A kind of constant-temperature constant-humidity environment abrasion test case |
CN108593473B (en) * | 2018-02-08 | 2024-05-31 | 上海实业交通电器有限公司 | Constant temperature and humidity environment wear-resisting test box |
-
2018
- 2018-02-08 CN CN201820224903.1U patent/CN208125540U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108593473A (en) * | 2018-02-08 | 2018-09-28 | 上海实业交通电器有限公司 | A kind of constant-temperature constant-humidity environment abrasion test case |
CN108593473B (en) * | 2018-02-08 | 2024-05-31 | 上海实业交通电器有限公司 | Constant temperature and humidity environment wear-resisting test box |
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