CN107449732A - A kind of rubber friction experimental machine and experimental method - Google Patents

A kind of rubber friction experimental machine and experimental method Download PDF

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Publication number
CN107449732A
CN107449732A CN201710632278.4A CN201710632278A CN107449732A CN 107449732 A CN107449732 A CN 107449732A CN 201710632278 A CN201710632278 A CN 201710632278A CN 107449732 A CN107449732 A CN 107449732A
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rubber
fixed
friction
loading device
pressure
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李安玲
王涛
刘松锋
孔令豪
杨慷
郭娅晨
周杨京
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Anyang Institute of Technology
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Anyang Institute of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/02Measuring coefficient of friction between materials

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  • Automation & Control Theory (AREA)
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Abstract

The invention discloses a kind of rubber friction experimental machine and method, solves the problems, such as that existing abrasion tester can not carry out rubber friction research under conditions of high temperature, high pressure, moistening.Described rubber friction experimental machine includes pedestal, rubber binding, rubber mobile range detection means, rubber pressure loading device, rubber friction force loading device, signal acquisition and processing apparatus, described rubber binding is fixed on pedestal, rubber mobile range detection means is directly or indirectly fixed on pedestal, rubber pressure loading device, rubber friction force loading device is fixed on housing, housing is fixed on pedestal, signal acquisition and processing apparatus and rubber binding, rubber mobile range detection means, rubber pressure loading device, the control circuit connection of rubber friction force loading device, its is reasonable in design, trial stretch is wide, with being hardly damaged, the advantages of experimental data measurement is accurate.

Description

A kind of rubber friction experimental machine and experimental method
Technical field
The invention belongs to high polymer material performance detection field, is related to a kind of high polymer material frictional property based on rubber The detection of energy, particularly says, refers to a kind of tester for friction between and experimental method.
Background technology
Nowadays, because rubber is the high-elastic characteristic of tool and the reversible macromolecule polymer material of deformation, therefore rubber compares In other most of solid-state materials, its frictional behavior can be more special.In addition, rubber contains very important interior friction, this Characteristic causes the real contact area of rubber that non-linear relation is presented between being in contact with it pressure loading.Therefore, study in difference External environmental condition detects to rubber friction performance, and this production and processing and rubber for rubber is in real life Using all significant.It is many to influence the factor of the friction especially sliding friction of rubber, such as:Material character, slip Speed, temperature, contact surface dry and wet degree and surface roughness.For the high polymer material based on rubber, in daily life Most common tire, research show:The friction of tire is generally divided into three kinds of sliding frictions, rolling friction and lubrication friction.It is right Similar in the sliding friction of tire and the sliding friction model of niggerhead, sliding friction is mainly due to road surface and tire Caused by the hysteresis for adhering to node and tire substrate between contact surface, and with adhesion friction on road surface that is smooth and drying Based on power, in addition also by road surface condition and tire tread sliding speed, local temperature condition and contact surface situation because Element influences;On the road surface of humidity, adhesion friction power will appear from largely declining, mainly to lag the effect of frictional force Based on.It follows that under physical condition high polymer material frictional behaviour by temperature, contact surface situation, pressure condition and its The influence of his many factors, therefore constantly flexibly adjustment external condition goes to detect high polymer material frictional property according to actual state It can have important practical significance.
According to investigations, experimental facilities such as permanent towed frictiograph, the constant speed type for studying rubber friction characteristic in the prior art rubs Wiping instrument, pendulum type friction instrument still has certain limitation, such as friction media is single, is not easy to change load application.Current all kinds of rubbers Glue frictional testing machine, mainly to determine rubber friction coefficient as main target, it is unsuitable for rubber friction and pressure, temperature, contacts The research contents of face dry and wet degree.Therefore the scientific research mission that a kind of this kind of detection device is those skilled in the art is developed.
The content of the invention
It is an object of the invention to overcome the shortcomings of the prior art, seeking to design and provide one kind being capable of effectively mould Intend experimental facilities and the experimental method being detected and analyzed under real working condition to the frictional behaviour of rubber-like high polymer material, solution Existing detection technique of having determined can not under conditions of high temperature, high pressure, moistening carry out rubber friction research the problem of.Wherein experimental machine Reasonable in design, parts adjustment is easy, and trial stretch is wide, has rectangle friction head, it is convenient that sample handling are changed, not rapid wear Bad, experimental data measures the advantages of accurate.In addition the result of the test that the experimental method is surveyed has good with actual friction uniformity The advantages of.
To achieve these goals, the mentality of designing of invention is that the high polymer material in practical application based on rubber exists The emery wheel that friction situation under different operating environment is reduced to sample material and the different surfaces specification of quality contacts with each other friction Detection model;The device of design can not only directly reflect friction feelings of the sample with contact surface under the effect of different pressures load Shape, while the coefficient of friction of contact friction model at different temperatures can also be determined.In addition the rubber friction inspection designed Sample material can easily be determined with contacting the friction law of model room by surveying device, and can obtain the coefficient of friction of material with And relation curve.By changing temperature, the external condition of Humid Status and pressure loading determines corresponding coefficient of friction, be with The production of high polymer material based on rubber provides intuitive and reliable technical parameter with application, expands product so as to effectively improve The quality of production and application.
The purpose of the present invention is achieved through the following technical solutions:A kind of rubber friction experimental machine includes pedestal 1, rubber Fixing device, rubber mobile range detection means, rubber pressure loading device, rubber friction force loading device, at signal acquisition Device is managed, described rubber binding is fixed on pedestal 1, and rubber mobile range detection means is directly or indirectly fixed on base On seat 1, rubber pressure loading device, rubber friction force loading device are fixed on housing 29, and housing is fixed on pedestal 1, letter Number acquisition processing device and rubber binding, rubber mobile range detection means, rubber pressure loading device, rubber friction power The control circuit connection of loading device, to gather pressure, the rubber that the heating-up temperature of rubber, rubber mobile range, rubber apply The frictional force of glue loading.
Described rubber binding includes friction platform 2, elastomer 5, fixed seat 6, adding thermal resistance wiring shell 7, friction Platform 8, thermocouple 9, water trap 19, water-stop sheet 20, friction platform 2 upper surface fixation elastomer 5, the upper end fixed seat 6 of elastomer 5, The upper surface fixed friction platform 8 of fixed seat 6, the top of rubbing table 8 are provided with water-stop sheet 20 and thermocouple 9, and the upper surface of rubbing table 8 is set There is experiment groove 81, the surrounding of experiment groove 81 is provided with resistive heater J1, and water trap 19 is fixed on the interior of experiment groove 81 On wall, the experiment sidewall upper of groove 81 is also milled with a semiellipse groove 82, is easy to the handling of rubbery sample, resistive heater J1, resistive heater J1 are fixed in the internal cavity that rubbing table 8 is formed with testing groove 81, and thermocouple 9 is used to detect rubbing table 8 Temperature, experiment groove 81 top is provided with water pipe 21, and water pipe 21 is fixed on housing 29, the supporting and fixing seat 6 of elastomer 5, together When elastomer 5 elastic reaction reduce fixed seat 6 amplitude influence.
Rubber mobile range detection means includes sensor fixed block 3, friction force sensor 4, and plane is consolidated on the platform 2 that rubs Determine sensor fixed block 3, fixed friction force snesor 4 on sensor fixed block 3, the monitoring contact jaw of friction force sensor 4 with Fixed seat 6 contacts, and sensor is by detecting the amplitude of fixed seat 6, i.e. displacement, the shadow according to elastomer 5 to the amplitude of support base 6 Ring, signal acquisition and processing apparatus analyzes the amplitude of rubbing table 8.
Rubber pressure loading device includes screw mandrel fixed block 13, ball screw 14, force application board 16, belt wheel 1, step Stepper motor 30, stepper motor 30 are fixed on housing 29, and fixed belt wheel 1 passes through V belt translation on the output shaft of stepper motor 30 It is connected with the belt wheel two of the fixation of the upper end of ball screw 14, the both ends of ball screw 14 pass through two on the surface of housing 29 Bearing in block screw mandrel fixed block 13 is fixed, and the nut installed on ball screw 14 fixes one end of force application board 16, force The other end of plate 16 fixes the rear end of slide unit pressure plare 27, and slide unit pressure plare 27 is fixed on the sliding block of linear motion guide rail 1 On, the front end of slide unit pressure plare 27 is provided with load sensor 28, and the lower end of slide unit pressure plare 27 is equipped with linear bearing 26, linear axis The traveller of the vertical direction of the 26 upper surface setting of endoporus slip pressure head disk 25 is held, the traveller upper end of the upper surface of pressure head disk 25 is set Cylindrical column diameter be more than the diameter of bore of linear bearing 26, to prevent pressure head disk 25 from coming off, the upper surface of pressure head disk 25 with it is negative The contact of lotus sensor 28, for detecting the power applied on pressure head disk 25.
Rubber friction force loading device includes bearing pin 10, push rod 11, friction head 22, pressing head seat 23, rolling element 24, straight Line motion bearings W1, the axis of guide 12, bobbin W3, induction coil W4, equilibrium bomb reed W5, high strength permanent magnet iron W6, retainer W7, The outside of the axis of guide 12 is equipped with linear motion bearing W1, and the rear end of the axis of guide 12 is fixed with the bobbin W3 of fork-shaped, bobbin W3's Two fork portions distinguish fixed inductor W4, and induction coil W4 is fixedly connected with equilibrium bomb reed W5 one end, retainer W7 It is fixedly connected with the equilibrium bomb reed W5 other end, high strength permanent magnet iron W6 is arranged at rear among bobbin W3 two fork-shapeds, high Strong permanent magnetic iron W6 is fixed on retainer W7, and linear motion bearing W1, retainer W7 are fixed on housing 29, and friction head 22 is solid The bottom of pressing head seat 23 is scheduled on, the top of pressing head seat 23 is set can be around the rolling element 24 of its own center rotating, pressing head seat 23 are fixedly connected with the front end of push rod 11, and the rear end of push rod 11 passes through bearing pin 10 and the hinge connection of the axis of guide 12.
Signal acquisition and processing apparatus includes TT&C system computer, rubber binding, rubber mobile range detection means, Rubber pressure loading device, the control circuit of rubber friction force loading device are connected with TT&C system computer, and rubber fixes dress The control circuit put and resistive heater J1 electromagnetic switch, thermocouple 9, the electromagnetic valve switch of water pipe 21 are connected, rubber movement The control circuit of amplitude detecting device is connected with friction force sensor 4, control circuit and the stepping electricity of rubber pressure loading device Machine 30, load sensor 28 are connected, and the control circuit of rubber friction force loading device is connected with induction coil W4.
The method that rubber friction experimental machine carries out frictional experiment, comprises the following steps:
Step 1:Open computer, laboratory apparatus switch;
Step 2:By rubbery sample clamping in groove 81 is tested;
Step 3:Using TT&C system computer, the pressure for setting the experimental temperature of rubbery sample to apply with rubber pressure loading device The experiment parameter for the frictional force that power, rubber friction power apply;
Step 4:Laboratory apparatus is heated up automatically;
Step 5:Whether TT&C system COMPUTER DETECTION thermocouple reaches the experimental temperature of rubbery sample set in step 3, If so, then carry out step 6;If otherwise continue step 4;
Step 6:Laboratory apparatus carries out the pressure of rubbery sample, frictional force loading automatically;
Step 7:Whether TT&C system COMPUTER DETECTION reaches rubber pressure parameter set in step 3, if so, then starting to try Test, while open the electromagnetic valve switch of water pipe 21, allow water to be instilled from water pipe in experiment groove;If it is not, then continue executing with step 6;
Step 8:Experiment preserves data after terminating, preserve experimentation curve and experimental result.
Compared with prior art, the invention has the advantages that:
1st, the diversity of sample material, the sample that experimental machine can be different to various materials and surface quality carry out rubber friction Detection;
2nd, the realization of continuous dynamic friction process, it is possible to achieve the continuous dynamic friction between material and friction head to be detected, and Frictional force, test force and its temperature regime related data information can be recorded in real time, additionally can be with each parameter curve of real-time rendering;
3rd, the adjustability of environment temperature, is designed with temperature controlling groove in rubbing table, may be inserted into thermocouple and carries out effective detection experiment During temperature inside rubbing table, while temperature change can be controlled, and record in real time;
4th, the accuracy of measurement result, multi collect can be carried out to data during continuous friction, passes through weighted average Seek its average, ensure the stabilization of measurement result with it is accurate;
5th, equipped with water tank and water pipe, therefore the tribological property of the sample material under lubricating condition can be studied, to studying lubricious strip The frictional behaviour of material has good applicability under part.Heating and loading device are additionally added, sample can be carried out Heating and pressurization, reach sample actual work temperature and load, can preferably be used for elastomeric material under high pressure-temperature operating mode Therefore the research of friction mechanism can simulate the real working condition of traveling tire on rainy day in summer road.Linear reciprocation electromagnetic drive mechanism Straight-line transmitting lever, push rod, pressing head seat and friction head can be driven to move back and forth, realized with rubbery sample back and forth to mill, can mould Intend the actual friction duty of the emergency brake device of grinding machine and automobile, carry out the research of friction mechanism;
6th, employ the face being made up of rectangular surfaces friction head with rubbery sample and contact friction, will friction by the effect that screws of screw thread Head is assembled in pressure head bottom, and using the groove in rubbing table top base by rubbery sample, so its structure design is closed Reason, parts adjustment is easy, and trial stretch is wide, and it is convenient to be changed with friction head and sample handling, the advantages of being hardly damaged.
Below by the drawings and specific embodiments, the present invention is described in further detail.
Brief description of the drawings
Fig. 1 is the general structure schematic diagram of rubber friction experimental machine of the present invention.
Fig. 2 is Fig. 1 first half enlarged drawing.
Fig. 3 is Fig. 1 lower half partial enlarged drawing.
Fig. 4 is Fig. 3 partial enlarged drawings.
Fig. 5 is the reciprocal electromagnetic drive structures figure of rubber friction experimental machine of the present invention.
Fig. 6 is that the test force of rubber friction experimental machine of the present invention loads drive mechanism schematic diagram.
Fig. 7 is that rubbing table, thermocouple, resistive heater shell, a kind of structure of water trap in the embodiment of the present invention are shown It is intended to.
Fig. 8 is sectional views of the Fig. 7 along A-A.
Fig. 9 is a kind of structural representation of rubbing table in Fig. 4.
Figure 10 is Fig. 9 M to structural representation.
Figure 11 is sectional views of the Figure 10 along B-B lines.
Figure 12 is sectional views of the Figure 10 along C-C lines.
Figure 13 is a kind of structural representation of water trap in Fig. 4.
Figure 14 is sectional views of the Figure 13 along D-D lines.
In figure:1 pedestal, 2 friction platforms, 3 sensor fixed blocks, 4 friction force sensors, 5 elastomers, 6 fixed seats, 7 add Hot water radiation wire shell, 8 rubbing tables, 9 thermocouples, 10 bearing pins, 11 push rods, 13 screw mandrel fixed blocks, 14 ball wire bar pairs, 15 straight lines fortune Dynamic guide rail, 16 force application boards, 17 belt wheels, 18 water tanks, 19 water traps, 20 water-stop sheets, 21 water pipes, 22 friction heads, 23 pressing head seats, 24 rollings Kinetoplast, 25 pressure head disks, 26 linear bearings, 27 slide unit pressure plares, 28 load sensors, 29 housings, 30 stepper motors, cover on 31, 81 experiment grooves, 82 semiellipse grooves, J1 resistive heaters, W1 motion guide rails, 12 axis of guides, W3 bobbins, W4 induction coils, W5 equilibrium bomb reeds, W6 high strength permanent magnet iron, W7 retainers.
Embodiment
The embodiment of the present invention will be described in further detail below.
Describe the concrete structure of the present invention in detail according to Fig. 1~14, it is solid that the rubber friction experimental machine includes pedestal 1, rubber Determine device, rubber mobile range detection means, rubber pressure loading device, rubber friction force loading device, signal acquisition process Device, described rubber binding are fixed on pedestal 1, and rubber mobile range detection means is directly or indirectly fixed on pedestal On 1, rubber pressure loading device, rubber friction force loading device are fixed on housing 29, and housing is fixed on pedestal 1, signal Acquisition processing device adds with rubber binding, rubber mobile range detection means, rubber pressure loading device, rubber friction power The control circuit connection put is carried, to the heating-up temperature of rubber, collection rubber mobile range, the pressure of rubber application, rubber The frictional force being subject to, and calculate the coefficient of friction of rubber.
Described rubber binding includes friction platform 2, elastomer 5, fixed seat 6, adding thermal resistance wiring shell 7, friction Platform 8, thermocouple 9, water trap 19, water-stop sheet 20, rub platform 2 on plane be screwed elastomer 5, the upper end of elastomer 5 Together with being connected by screw with fixed seat 6, rubbing table 8 is placed in the upper surface of fixed seat 6, and the top of rubbing table 8 is fitted with water-stop sheet 20 with thermocouple 9 and be milled with experiment groove 81, experiment groove 81 surrounding be wound with resistive heater J1, resistive heater J1 leads to Adding thermal resistance wiring shell 7 is crossed to connect with external circuit, and water trap 19 is bolted on the inwall of experiment groove 81.Cause Experiment groove 81 will be used to be embedded in rubbery sample, therefore the thickness of rubbery sample should be less than testing the depth of groove 81, test groove 81 groove surfaces milled out can ensure that friction head 22 does not collide during reciprocatingly sliding with the experiment inwall of groove 81, in addition The experiment sidewall upper of groove 81 is also milled with a semiellipse groove 82, is so easy to the handling of rubbery sample, resistive heater J1, Resistive heater J1 is fixed in the internal cavity that rubbing table 8 is formed with testing groove 81, and thermocouple 9 is used for the temperature for detecting rubbing table Degree.
Rubber mobile range detection means includes sensor fixed block 3, friction force sensor 4, and plane should on the platform 2 that rubs Elastomer 5 and sensor fixed block 3 are screwed, friction force sensor 4 is screwed in the upper screwed hole of sensor fixed block 3, The monitoring contact jaw of sensor contacts with fixed seat 6, for detecting the amplitude of fixed seat 6, so as to calculate rubbing table 8 and rubber Mobile range, analyze the coefficient of friction of rubber.
Rubber pressure loading device includes screw mandrel fixed block 13, ball screw 14, force application board 16, belt wheel 1, step Stepper motor 30, stepper motor 30 are fixed by screws in the surface of housing 29, provide power for transmission mechanism, stepper motor 30 produces Power ball screw 14 is sent to by belt wheel 1, and the both ends of ball screw 14 are by the surface of housing 29 Bearing in two pieces of screw mandrel fixed blocks 13 is fixed, on ball screw 14 installation contain and the force application board 16 of its matching nut One end, due to the presence of nut, therefore screwing the force application board 16 on ball screw 14 can move up and down, and force application board 16 is another One end is linked together by four bolts with slide unit pressure plare 27, and slide unit pressure plare 27 is fixed on linear motion guide rail 1 On sliding block, therefore power caused by stepper motor 30 is transmitted and linear motion guide rail one by belt wheel 1 and ball screw assembly, 14 15 are oriented to, and drive slide unit pressure plare 27 to move up and down, and then the application of Control experiment power and the size of test force, slide unit The upper end of pressure plare 27 is provided with load sensor 28, and its main function is collection force signal, and the lower end of slide unit pressure plare 27 is equipped with Linear bearing 26, the endoporus of linear bearing 26 slides the traveller for the vertical direction that the upper surface of pressure head disk 25 is set, straight due to existing Bobbin holds the effect of 26 guiding, ensure that test force is stable and is applied on pressure head disk 25, the upper surface of pressure head disk 25 is set perpendicular Nogata to the cylindrical column diameter that sets of traveller upper end be more than the diameter of bore of linear bearing 26, to prevent pressure head disk 25 de- Fall, the upper surface of pressure head disk 25 and the contact of load sensor 28, for detecting the power applied on pressure head disk 25.
Rubber friction force loading device includes bearing pin 10, push rod 11, friction head 22, pressing head seat 23, rolling element 24, straight Line motion bearings W1, the axis of guide 12, bobbin W3, induction coil W4, equilibrium bomb reed W5, high strength permanent magnet iron W6, retainer W7, The axis of guide 12 manufactures for aluminum profile extrusion, and linear motion bearing W1 is housed in the outside of the axis of guide 12, can carry out blind-mate And good rigid contact is ensure that, the rear end of the axis of guide 12 is fixed with the bobbin W3 of fork-shaped, bobbin W3 two fork portions Fixed inductor W4, induction coil W4 are fixedly connected with equilibrium bomb reed W5 one end respectively, and retainer W7 is by aluminium essence Close making, and be fixedly connected with the equilibrium bomb reed W5 other end, equilibrium bomb reed W5 provides flexible support for bobbin W3, High strength permanent magnet iron W6 is arranged at rear among bobbin W3 two fork-shapeds, and high strength permanent magnet iron W6 is fixed on retainer W7, straight line Motion bearings W1, retainer W7 are fixed on housing 29, and rubber friction force loading device is to produce week using electromagnetic induction principle Exciting force of the electromagnetic force of phase change as straight reciprocating motion, regulation induction coil W4 frequency of supplies can reach regulation exciting The purpose of frequency, and by adjusting the secondary value size of the adjustable vibration of current value, so as to obtain different displacements.Rectangular surfaces friction head 22 faces formed with rubbery sample contact friction pair, and friction head 22 is to be assembled in pressing head seat 23 by the effect that screws of screw thread Bottom, while handling of the assembling mode to friction head 22 are changed convenient, are hardly damaged, the top of pressing head seat 23 is equipped with can be around The rolling element 24 of its center rotating, the front end of pressing head seat 23 and push rod 11 is linked together using threaded engagement in addition, and Push rod 11 is by bearing pin 10 together with the hinge connection of the axis of guide 12, and such push rod 11 can rotate around bearing pin, conveniently will Rubbery sample loads or taken out, and in linear motion bearing W1 guide slide, push rod 11 will be with leading the axis of guide 12 To axle 12 along the axial movement of guide slide, drive the friction head 22 on pressing head seat 23 to be synchronized with the movement afterwards, during experiment, open Water valve, water is allowed to instill experiment groove 81 by water pipe 21 from water tank 18, water will flow through rubbery sample surface afterwards, then from reality The manhole tested on the inwall of groove 81 flows into water trap 19, and last water flows out rubbing table 8 from water trap 19, and water pipe 21 is fixed On housing 29.
Signal acquisition and processing apparatus includes TT&C system computer, rubber binding, rubber mobile range detection means, Rubber pressure loading device, the control circuit of rubber friction force loading device are connected with TT&C system computer by USB, are passed through TT&C system computer installation test parameters, control rubber mobile range detection means, rubber pressure loading device, rubber friction The control circuit operation of force loading device, while gather rubber mobile range detection means, rubber pressure loading device, rubber and rub Wipe the signal of the control circuit of force loading device and draw out correlation curve, it is possible to achieve the real-time preservation of data, rubber are fixed The control circuit of device and resistive heater J1 electromagnetic switch, thermocouple 9, the electromagnetic valve switch of water pipe 21 are connected, and rubber moves The control circuit of dynamic amplitude detecting device is connected with friction force sensor 4, the control circuit of rubber pressure loading device and stepping Motor 30, load sensor 28 are connected, and the control circuit of rubber friction force loading device is connected with induction coil W4.
The testing machine course of work is:The electromagnetic force that mechanical periodicity is produced by electromagnetic induction principle drives the axis of guide 12 to transport It is dynamic, promote push rod 11, pressing head seat 23 to be synchronized with the movement together with friction head 22, realize friction head 22 along the past of rubbery sample surface Multiple motion, rubbery sample are embedded in experiment groove 81, are equipped with water pipe 21 above rubbery sample, can inject neat liquid or contain Liquid medium of solid particle, by the driving of stepper motor 30, transmitted by belt wheel 1, ball-screw 14 and force application board 16, Linear motion guide rail 1 is oriented to, and is driven slide unit pressure plare 27 to move up and down, the loading to rubbery sample is realized, according to actual work Condition, the test parameters of one group of load, liquid medium and temperature is preset out, friction test is carried out, during friction test Measured in real time by friction force sensor with gathering test data, and storage test data, experiment takes out rubbery sample after terminating Material is measured, the change of temperature and load is then realized by TT&C system computer, the liquid medium then more renewed and examination Sample carries out lower battery of tests.
The method that the above-mentioned multifunctional high-temperature high-speed tester for friction between of the present invention carries out frictional experiment, it is preferably specific Embodiment is as follows:
(1)Laboratory apparatus master switch is connected on voltage-stablizer, opens switch, opens computer, laboratory apparatus switch successively;
(2)Sample is put into lower sample holder, and to ensure sample level, the stabilization of sample and friction pair, there can not be slip;Peace When filling sample, can unload power manually rises pressure head, is easy to the clamping of sample.After the completion of clamping, also can manual force application, make under pressure head It is down to above sample, is easy to test the loading of power, but ten thousand not can contact sample;
(3)TT&C software is opened on computers, and change experiment parameter is for example:Experimental temperature, load, test period, if carrying out Then specimen temperature is not changed for normal temperature experiment, is just changed to the specimen temperature in parameter to test required temperature i.e. if carrying out high temperature experiment Can, when high temperature is tested, if programming rate is relatively slow or experimental temperature is higher, heating rate can be changed;
(4)Treat that the above is completed(Required temperature is risen to, is incubated 10-20 minutes), preservation data must be first clicked on, computer can be in table The clear data storehouse of one entitled " experiment process record " is established in face, is treated that experiment is completed to click on and is preserved data, will automatically save Enter this clear data storehouse.Ensure that stroke is located at stroke high order end.After the completion of preparation, loading is clicked on, instrument can add automatically Experiment power needed for being loaded onto, while water valve is opened, allow water to instill sample groove by water pipe from water tank, then click on and start to test, Then stroke is pulled into right-hand member with mouse, then constantly clicking on keyboard direction " right button " makes stroke slowly increase, and then stablizes In required stroke size.Experiment is waited to terminate;
(5)After experiment terminates, stroke is adjusted to high order end first, power is unloaded, then preserve data, preserve experimentation curve With experimental result, and sample is unloaded, site clearing, close experiment electromechanical source.

Claims (7)

1. a kind of rubber friction experimental machine includes pedestal (1), rubber binding, rubber mobile range detection means, rubber pressure Force loading device, rubber friction force loading device, signal acquisition and processing apparatus, it is characterised in that:Described rubber binding It is fixed on pedestal (1)On, rubber mobile range detection means is directly or indirectly fixed on pedestal (1)On, rubber pressure loading dress Put, rubber friction force loading device is fixed on housing (29)On, housing is fixed on pedestal (1)On, signal acquisition and processing apparatus with Rubber binding, rubber mobile range detection means, rubber pressure loading device, the control electricity of rubber friction force loading device Road connects, to gather pressure, the frictional force of rubber loading that the heating-up temperature of rubber, rubber mobile range, rubber apply.
2. rubber friction experimental machine according to claim 1, it is characterised in that:Described rubber binding includes friction Platform (2), elastomer (5), fixed seat (6), rubbing table (8), thermocouple (9), water trap (19), water-stop sheet (20), rub flat Platform (2)Elastomer (5 is fixed in upper surface), elastomer (5)Upper end fixed seat (6), fixed seat (6)Upper surface fixed friction platform (8), Rubbing table (8)Top is provided with water-stop sheet (20)With thermocouple (9), rubbing table (8)Upper surface is provided with experiment groove (81), it is real Test groove (81)Surrounding be provided with resistive heater (J1), water trap (19)It is fixed on experiment groove (81)Inwall on, it is real Test groove (81)Sidewall upper is provided with semiellipse groove (82), it is easy to the handling of rubbery sample, resistive heater(J1), heating Resistance wire(J1)It is fixed on rubbing table (8)With testing groove (81)In the internal cavity of formation, thermocouple (9)For detecting rubbing table (8)Temperature, test groove (81)Top is provided with water pipe (21), water pipe (21)It is fixed on housing (29)On.
3. rubber friction experimental machine according to claim 2, it is characterised in that:Rubber mobile range detection means includes passing Sensor fixed block (3), friction force sensor (4), rub platform (2)Upper plane fixes sensor fixed block (3), sensor fixes Block (3)Upper fixed friction force snesor (4), friction force sensor (4)Monitoring contact jaw and fixed seat(6)Contact.
4. rubber friction experimental machine according to claim 3, it is characterised in that:Rubber pressure loading device includes silk Bar fixed block (13), ball screw (14), force application board (16), belt wheel one (17), stepper motor (30), stepper motor (30)It is fixed In housing (29)On, stepper motor (30)Fixed belt wheel one (17 on output shaft)Pass through V belt translation and ball screw (14)Upper end The belt wheel two of fixation connect, ball screw (14)Both ends pass through installed in housing (29)Two pieces of screw mandrel fixed blocks on surface (13)Interior bearing is fixed, ball screw (14)The nut of upper installation fixes force application board (16)One end, force application board (16) The other end fix slide unit pressure plare (27)Rear end, slide unit pressure plare (27)It is fixed on linear motion guide rail one (15)Sliding block On, slide unit pressure plare (27)Front end is provided with load sensor (28), and slide unit pressure plare (27)Lower end is equipped with linear bearing (26), linear bearing (26)Endoporus slide pressure head disk (25)The traveller for the vertical direction that upper surface is set, pressure head disk (25)On The cylindrical column diameter that the traveller upper end on surface is set is more than linear bearing (26)Diameter of bore, to prevent pressure head disk (25)It is de- Fall, pressure head disk (25)Upper surface and load sensor (28)Contact, for detecting pressure head disk (25)The power of upper application.
5. rubber friction experimental machine according to claim 4, it is characterised in that:Rubber friction force loading device includes Bearing pin (10), push rod (11), friction head (22), pressing head seat (23), rolling element (24), linear motion bearing (W1), the axis of guide (12), bobbin (W3), induction coil (W4), equilibrium bomb reed (W5), high strength permanent magnet iron (W6), retainer (W7), the axis of guide (12)Outside linear motion bearing (W1 is housed), the axis of guide (12)Rear end is fixed with the bobbin (W3 of fork-shaped), bobbin (W3)Two fork portions difference fixed inductor (W4), induction coil (W4)With equilibrium bomb reed (W5)One end fix connect Connect, retainer (W7)With equilibrium bomb reed (W5)The other end be fixedly connected, high strength permanent magnet iron (W6)It is arranged at bobbin (W3) Two fork-shapeds among rear, high strength permanent magnet iron (W6)It is fixed on retainer (W7)On, linear motion bearing (W1), retainer (W7) It is fixed on housing (29)On, friction head (22)It is integrally fixed at pressing head seat (23)Bottom, pressing head seat (23)Set can be with top Around the rolling element (24 of its own center rotating), pressing head seat (23)With push rod (11)Front end be fixedly connected, push rod (11)Afterwards End passes through bearing pin (10)With the axis of guide (12)Hinge connection.
6. rubber friction experimental machine according to claim 5, it is characterised in that:Signal acquisition and processing apparatus includes observing and controlling system System computer, rubber binding, rubber mobile range detection means, rubber pressure loading device, rubber friction power loading dress The control circuit put is connected with TT&C system computer, control circuit and the resistive heater (J1 of rubber binding)Electromagnetism Switch, thermocouple (9), water pipe (21)Electromagnetic valve switch connection, the control circuit of rubber mobile range detection means and friction Force snesor (4)Connection, control circuit and the stepper motor (30 of rubber pressure loading device), load sensor (28)Connection, The control circuit of rubber friction force loading device and induction coil (W4)Connection.
7. the method for rubber friction experimental machine frictional experiment according to claim 6, it is characterised in that:Including following step Suddenly:
Step 1:Open computer, laboratory apparatus switch;
Step 2:By rubbery sample clamping in groove is tested;
Step 3:Using TT&C system computer, the pressure for setting the experimental temperature of rubbery sample to apply with rubber pressure loading device The experiment parameter for the frictional force that power, rubber friction power apply;
Step 4:Laboratory apparatus is heated up automatically;
Step 5:Whether TT&C system COMPUTER DETECTION thermocouple reaches the experimental temperature of rubbery sample set in step 3, If so, then carry out step 6;If otherwise continue step 4;
Step 6:Laboratory apparatus carries out the pressure of rubbery sample, frictional force loading automatically;
Step 7:Whether TT&C system COMPUTER DETECTION reaches rubber pressure parameter set in step 3, if so, then starting to try Test, while open the electromagnetic valve switch of water pipe, allow water to be instilled from water pipe in experiment groove;If it is not, then continue executing with step 6;
Step 8:Experiment preserves data after terminating, preserve experimentation curve and experimental result.
CN201710632278.4A 2017-07-28 2017-07-28 A kind of rubber friction experimental machine and experimental method Pending CN107449732A (en)

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CN112345394A (en) * 2020-08-26 2021-02-09 江苏大学 Friction wear test device capable of realizing differential temperature distribution of pin discs and realizing self-adaptive adjustment
CN112345394B (en) * 2020-08-26 2023-02-17 江苏大学 Friction wear test device capable of realizing differential temperature distribution of pin discs and realizing self-adaptive adjustment
CN112179797A (en) * 2020-10-09 2021-01-05 徐丹凤 Detection dynamics adjustable tire wearability detection device that new energy automobile used
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