CN208119502U - Robot boxing system - Google Patents
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- CN208119502U CN208119502U CN201820575077.5U CN201820575077U CN208119502U CN 208119502 U CN208119502 U CN 208119502U CN 201820575077 U CN201820575077 U CN 201820575077U CN 208119502 U CN208119502 U CN 208119502U
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- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000012856 packing Methods 0.000 claims description 33
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000003028 elevating effect Effects 0.000 abstract 2
- 241000252254 Catostomidae Species 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 229920006257 Heat-shrinkable film Polymers 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于自动化物流设备技术领域,具体涉及单元物料配送分拣领域的多规格纸箱装箱工艺方法及设备,特别是卷烟配送订单的多规格装箱工艺方法及其设备。The utility model belongs to the technical field of automated logistics equipment, in particular to a multi-standard carton packing process and equipment in the field of unit material distribution and sorting, in particular to a multi-standard carton packing process and equipment for cigarette delivery orders.
背景技术Background technique
目前,随着我国现代流通机制的建立,物流产业发展非常迅速,对现代技术的应用也越来越普及,追求集光、机、电、信息技术为一体的、高效率的自动化物流系统成为现代化物料产业发展的方向。物流配送中心的建设,实现了物流业务的高效率,也实现了物流成本的有效降低。但是,依然有一些环节,还没有得到科学、合理的解决,如卷烟配送中心的订单包件问题,长期以来,一直采用热缩膜包装技术,这种包装技术存在①能耗高,普遍采用隧道式加热方式,能耗高,其功率超过28kW;②成本高,据实际调查,平均每个包件不含人工工资、不含能耗成本、不含设备折旧成本,超过1.1元;③不环保,热缩膜不能及时降解,造成白色污染。At present, with the establishment of my country's modern circulation mechanism, the logistics industry is developing very rapidly, and the application of modern technology is becoming more and more popular. The pursuit of an efficient automated logistics system that integrates light, machinery, electricity, and information technology has become a modern The direction of material industry development. The construction of the logistics distribution center has realized the high efficiency of the logistics business and the effective reduction of the logistics cost. However, there are still some links that have not been solved scientifically and rationally. For example, the order package problem in the cigarette distribution center has been using heat-shrinkable film packaging technology for a long time. Type heating method, high energy consumption, and its power exceeds 28kW; ②High cost, according to actual surveys, the average package does not include labor wages, energy consumption costs, and equipment depreciation costs, which exceeds 1.1 yuan; ③Not environmentally friendly , The heat shrinkable film cannot be degraded in time, causing white pollution.
本实用新型基于节能、成本、环保三方面的因素,重新思考配送中心单元物料订单的包装问题,提供系统的解决方案。Based on the factors of energy saving, cost and environmental protection, the utility model rethinks the packaging problem of the unit material order of the distribution center and provides a systematic solution.
实用新型内容Utility model content
本实用新型的目的是提供一种机器人自动装箱系统,使其能够包装订单信息,自动选取合适数量的物料单元进行装箱操作。The purpose of this utility model is to provide a robot automatic packing system, which can pack order information and automatically select a suitable number of material units for packing operation.
为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:
一种机器人自动装箱系统,通过两轴机器人自动装箱机组将位于单元物料订单输送机站台上单元物料向位于自动装箱输送机站台上的纸箱中装填单元物料,其特征在于:An automatic packing system for robots, which uses a two-axis robotic automatic packing unit to fill unit materials on the unit material order conveyor platform into cartons on the automatic packing conveyor platform, and is characterized in that:
所述两轴机器人自动装箱机组具有两轴机器人水平横向运动副及支撑横梁,两轴机器人垂向运动副及固定机构安装在两轴机器人水平横向运动副及支撑横梁上并能够沿横向移动;吸盘垂向升降机构安装在两轴机器人垂向运动副及固定机构上并能够沿垂向移动;数个自动取货吸盘安装在吸盘垂向升降机构的下端,并通过相同数量的取货吸盘气动控制阀独立控制。The two-axis robot automatic boxing unit has a two-axis robot horizontal and lateral motion pair and a supporting beam, and the two-axis robot vertical motion pair and the fixing mechanism are installed on the two-axis robot horizontal and lateral motion pair and the supporting beam and can move laterally; The vertical lifting mechanism of the suction cup is installed on the vertical motion pair and the fixed mechanism of the two-axis robot and can move vertically; several automatic picking suction cups are installed at the lower end of the vertical lifting mechanism of the suction cup, and are pneumatically driven by the same number of suction cups. The control valves are independently controlled.
所述的机器人自动装箱系统,其中:所述两轴机器人自动装箱机组还包括站台右限位机构与站台左限位机构,该站台右限位机构、站台左限位机构分别安装在自动装箱输送机站台两侧,用于限定纸箱的位置。The robot automatic packing system, wherein: the two-axis robot automatic packing unit also includes a platform right limit mechanism and a platform left limit mechanism, and the platform right limit mechanism and the platform left limit mechanism are respectively installed on the automatic Both sides of the packing conveyor platform are used to limit the position of cartons.
所述的机器人自动装箱系统,其中:所述两轴机器人自动装箱机组还包括两轴机器人支撑机架,所述两轴机器人水平横向运动副及支撑横梁固定通过所述两轴机器人支撑机架固定。The robot automatic packing system, wherein: the two-axis robot automatic packing unit also includes a two-axis robot support frame, and the two-axis robot horizontal and lateral motion pair and the support beam are fixed through the two-axis robot support machine rack fixed.
所述的机器人自动装箱系统,其中:所述两轴机器人自动装箱机组具有独立控制升降的五个自动取货吸盘,所述五个自动取货吸盘一次能够选择吸取五个单元物料、四个单元物料、三个单元物料、两个单元物料或一个单元物料。The robot automatic packing system, wherein: the two-axis robot automatic packing unit has five automatic pick-up suction cups that independently control the lifting, and the five automatic pick-up suction cups can selectively pick up five unit materials, four One unit item, three unit items, two unit items, or one unit item.
本实用新型的优点在于:用机器人自动抓取物料单元并装箱,效率高,能耗低,管理方便,同样也适用于其他单元物料的配送订单装箱。The utility model has the advantages that the robot automatically grabs and packs material units, has high efficiency, low energy consumption, and convenient management, and is also suitable for packing orders for other unit materials.
附图说明Description of drawings
图1为两轴机器人自动装箱机组平面图;Figure 1 is a plan view of the two-axis robot automatic packing unit;
图2a为两轴机器人结构正视图;Figure 2a is a front view of the two-axis robot structure;
图2b为图1的A-A剖视图;Fig. 2b is A-A sectional view of Fig. 1;
图3a为双订单输送线三轴机器人自动装箱机组平面图;Figure 3a is a plan view of the three-axis robot automatic packing unit of the double order conveyor line;
图3b为退台式双层输送订单单元物料两轴机器人自动装箱机组正视图。Fig. 3b is a front view of the two-axis robotic automatic boxing unit of the retractable double-layer conveying order unit material.
附图标记说明:6-积放式纸箱输送机;7-自动装箱输送机站台;8和8′-单元物料订单输送机站台;9-两轴机器人自动装箱机组901-站台右限位机构;902两轴机器人支撑机架;903-自动取货吸盘;904-取货吸盘气动控制阀;905-自动取货吸盘垂向升降机构;906-两轴机器人垂向运动副及固定机构;907-站台左限位机构;908-两轴机器人水平横向运动副及支撑横梁;10-配送订单实纸箱输送机;。Explanation of reference signs: 6-accumulating carton conveyor; 7-automatic packing conveyor platform; 8 and 8'-unit material order conveyor platform; 9-two-axis robot automatic packing unit 901-right limit of platform Mechanism; 902 two-axis robot support frame; 903-automatic pick-up suction cup; 904-pneumatic control valve for pick-up suction cup; 905-automatic pick-up suction cup vertical lifting mechanism; 906-two-axis robot vertical motion pair and fixing mechanism; 907-the left limit mechanism of the platform; 908-the horizontal and lateral motion pair of the two-axis robot and the supporting beam; 10-the delivery order real carton conveyor;
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的说明,但不以任何方式对本实用新型加以限制,基于本实用新型教导所作的任何变换或替换,均属于本实用新型的保护范围。The utility model will be further described below in conjunction with the accompanying drawings, but the utility model is not limited in any way. Any transformation or replacement based on the teaching of the utility model belongs to the protection scope of the utility model.
本实用新型提供一种机器人自动装箱系统,如图1所示,是通过两轴机器人自动装箱机组9将位于单元物料订单输送机站台8上单元物料向位于自动装箱输送机站台7上的纸箱中装填单元物料,装填单元物料后的纸箱由配送订单实纸箱输送机10向下游输送。The utility model provides a robot automatic boxing system, as shown in Figure 1, the unit material located on the unit material order conveyor platform 8 is placed on the automatic box conveyor platform 7 through a two-axis robot automatic boxing unit 9 The unit materials are filled in the cartons, and the cartons filled with the unit materials are transported downstream by the delivery order real carton conveyor 10.
如图2a、图2b所示,两轴机器人自动装箱机组9由站台右限位机构901,两轴机器人支撑机架902,自动取货吸盘903,取货吸盘气动控制阀904,吸盘垂向升降机构905,两轴机器人垂向运动副及固定机构906,两轴机器人水平横向运动副及支撑横梁908,以及站台左限位机构907等组成。As shown in Figure 2a and Figure 2b, the two-axis robot automatic packing unit 9 consists of a platform right limit mechanism 901, a two-axis robot support frame 902, an automatic pick-up suction cup 903, a pneumatic control valve 904 for the pick-up suction cup, and a suction cup vertically The lifting mechanism 905, the vertical movement pair of the two-axis robot and the fixing mechanism 906, the horizontal and lateral movement pair of the two-axis robot and the supporting beam 908, and the left limit mechanism 907 of the platform are composed.
其中,站台右限位机构901、站台左限位机构907分别安装在自动装箱输送机站台7两侧,这样保证了纸箱的位置固定,保障了两轴机器人自动装箱机组9的正确作业;四件两轴机器人支撑机架902支撑了两轴机器人水平横向运动副及支撑横梁908,两轴机器人垂向运动副及固定机构906安装在两轴机器人水平横向运动副及支撑横梁908上并能够沿横向移动;吸盘垂向升降机构905安装在两轴机器人垂向运动副及固定机构906上并能够沿垂向移动;数个自动取货吸盘903安装在吸盘垂向升降机构905的下端,并通过相同数量的取货吸盘气动控制阀904独立控制。Wherein, the right limit mechanism 901 of the platform and the left limit mechanism 907 of the platform are respectively installed on both sides of the automatic packing conveyor platform 7, which ensures that the position of the carton is fixed and ensures the correct operation of the automatic packing unit 9 of the two-axis robot; Four two-axis robot support frames 902 have supported the two-axis robot's horizontal and lateral motion pair and the support beam 908, and the two-axis robot's vertical motion pair and the fixing mechanism 906 are installed on the two-axis robot's horizontal and lateral motion pair and the support beam 908 and can Move horizontally; the suction cup vertical lifting mechanism 905 is installed on the vertical motion pair of the two-axis robot and the fixed mechanism 906 and can move vertically; several automatic suction cups 903 are installed on the lower end of the suction cup vertical lifting mechanism 905, and Independently controlled by the same number of suction cup pneumatic control valves 904.
在本实施例中,具有独立控制升降的五个自动取货吸盘903,因此每次可以选择吸取5单元单元物料、4单元单元物料、3单元单元物料、2单元单元物料和1单元单元物料。工作时,按照配送订单装箱的数量,首先每次吸取5单元单元物料,最后按4单元单元物料、3单元单元物料、2单元单元物料或1单元单元物料补零。In this embodiment, there are five automatic pick-up suction cups 903 that independently control the lifting, so each time you can choose to pick up 5 unit materials, 4 unit materials, 3 unit materials, 2 unit unit materials and 1 unit unit material. When working, according to the quantity packed in the distribution order, firstly, 5 units of material are drawn each time, and finally zero is filled according to 4 units of material, 3 units of material, 2 units of material or 1 unit of material.
图3a、图3b还给出了机器人自动装箱机组9的变形形式,如图3a所示,在单元物料订单输送机站台8的一侧设有另一条订单输送机站台8′,使得能够提供的单元物料的数量得到成倍提升;如图3b所示,在单元物料订单输送机站台8的上方叠设有另一条订单输送机站台8′,而且该另一条订单输送机站台8′的末端位置与单元物料订单输送机站台8的末端位置相比,向后回缩了一定长度,该一定长度至少大于该吸盘垂向升降机构905的相应长度,使得该另一条订单输送机站台8′不会阻碍该吸盘垂向升降机构905在该订单输送机站台8的末端吸取物料。Fig. 3 a, Fig. 3 b have also provided the deformed form of robot automatic packing unit 9, as shown in Fig. 3 a, be provided with another order conveyor platform 8 ' on the side of unit material order conveyor platform 8, make can provide The quantity of the unit material is doubled; As shown in Figure 3b, another order conveyor platform 8' is stacked above the unit material order conveyor platform 8, and the end of the other order conveyor platform 8' Compared with the end position of the unit material order conveyor platform 8, it has retracted a certain length, and the certain length is at least greater than the corresponding length of the suction cup vertical lifting mechanism 905, so that this other order conveyor platform 8' does not It will hinder the suction cup vertical lifting mechanism 905 from sucking materials at the end of the order conveyor platform 8 .
以上说明对本实用新型而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本实用新型的保护范围之内。The above description is only illustrative, rather than restrictive, of the present utility model. Those of ordinary skill in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined in the claims. But all will fall within the protection scope of the present utility model.
Claims (4)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112830002A (en) * | 2021-01-20 | 2021-05-25 | 黄晓达 | Herbal pieces-vanning device |
CN113525798A (en) * | 2021-06-08 | 2021-10-22 | 中建材智能自动化研究院有限公司 | Material packaging production line |
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2018
- 2018-04-21 CN CN201820575077.5U patent/CN208119502U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112830002A (en) * | 2021-01-20 | 2021-05-25 | 黄晓达 | Herbal pieces-vanning device |
CN112830002B (en) * | 2021-01-20 | 2022-12-30 | 安徽百岁堂中药饮片有限公司 | Herbal pieces-vanning device |
CN113525798A (en) * | 2021-06-08 | 2021-10-22 | 中建材智能自动化研究院有限公司 | Material packaging production line |
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