CN208109101U - An intelligent fast measuring device for slab ballastless track slabs - Google Patents

An intelligent fast measuring device for slab ballastless track slabs Download PDF

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CN208109101U
CN208109101U CN201820413091.5U CN201820413091U CN208109101U CN 208109101 U CN208109101 U CN 208109101U CN 201820413091 U CN201820413091 U CN 201820413091U CN 208109101 U CN208109101 U CN 208109101U
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plate
vehicle
car body
telescopic rod
sensor
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李强
王明刚
汪家雷
查小林
李郴
黄敏
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Fifth Engineering Co Ltd of CTCE Group
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China Tiesiju Civil Engineering Group Co Ltd CTCE Group
Fifth Engineering Co Ltd of CTCE Group
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Abstract

The utility model discloses an intelligent quick measuring device of plate-type ballastless track board, including the intelligent measurement dolly, automatic measuring device, hand-held type control terminal and backstage data processing terminal. The utility model discloses automatic walking location of intelligent measurement dolly, and adopt wireless control to measure, greatly reduced artifical measuring work load, light, high-efficient, accomplish the retest work of track board accurately.

Description

一种板式无砟轨道板智能化快速测量装置An intelligent fast measuring device for slab ballastless track slabs

技术领域technical field

本实用新型涉及高速铁路无砟轨道施工领域,具体是一种板式无砟轨道板智能化快速测量装置。The utility model relates to the construction field of ballastless track of high-speed railways, in particular to an intelligent rapid measuring device for slab-type ballastless track slabs.

背景技术Background technique

随着我国自主研发的CRTSⅢ型板式无砟轨道在成灌铁路、京沈客专等铁路线上全面开工建设,标志着CRTSⅢ型板式无砟轨道技术将会是我国及至世界高速铁路建设的发展方向。然而,总结以往的板式无砟轨道施工经验,轨道板铺设完成后,没有及时对轨道板进行复测或复测数据不全面,不能够客观真实地掌握轨道板灌浆后的内部结构变化而引起的不平顺性现象,从而导致长轨精调时,工作量增大,标准扣配件更换率高,给企业造成了较大的经济损失。为了真实掌握CRTSⅢ型板灌注自密实混凝土后对轨道板内部结构及相邻板的几何状态的变化,从而对施工精调、工装、工艺进行有效改进,确保铺设后的轨道板的高平顺性,减少后期长轨精调的工作量及扣配件的更换率,需要对铺设后的轨道板进行全面系统的测量。然而目前对轨道板复测装置主要是全站仪+精调标架法,由人工在轨道板的承轨台上逐个安放精调标架,安放标架前需先将承轨台上的道钉孔盖拨出,测量结束后需将孔盖盖上,以保护长轨铺设时道钉孔内干净、清洁,这种测量工装的测量方法,工序繁杂、人力投入多、工作量增大、测量效率低,且标架安放精度受人工影响因素较大,测量精度得不到有效监控。As my country's self-developed CRTSⅢ slab ballastless track has started construction on Chengguan Railway, Beijing-Shenzhen Passenger Railway and other railway lines, it marks that CRTSⅢ slab ballastless track technology will be the development direction of high-speed railway construction in my country and the world . However, summing up the previous construction experience of slab ballastless track, after the track slab was laid, the track slab was not re-tested in time or the re-test data was not comprehensive, and it was impossible to objectively and truly grasp the internal structural changes of the track slab after grouting. The phenomenon of unevenness leads to increased workload during fine adjustment of long rails, and high replacement rate of standard buckle parts, which has caused large economic losses to the enterprise. In order to truly grasp the changes in the internal structure of the track slab and the geometric state of adjacent slabs after the self-compacting concrete is poured into the CRTS III slab, so as to effectively improve the fine adjustment of construction, tooling and technology, and ensure the high smoothness of the track slab after laying, To reduce the workload of fine-tuning long rails and the replacement rate of buckle accessories in the later stage, it is necessary to carry out comprehensive and systematic measurement of the track slabs after laying. However, the current track slab retesting device is mainly the total station + fine adjustment frame method. The fine adjustment frames are placed one by one on the rail support platform of the track slab manually. The nail hole cover is removed, and the hole cover needs to be covered after the measurement is completed to protect the cleanliness of the spike hole when the long rail is laid. The measurement efficiency is low, and the accuracy of frame placement is greatly affected by artificial factors, and the measurement accuracy cannot be effectively monitored.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种板式无砟轨道板智能化快速测量装置,智能测量小车自动行走定位,且采用无线操控测量,极大地减少了人工测量的工作量,轻松、高效、精准地完成轨道板的复测工作。The technical problem to be solved by the utility model is to provide an intelligent rapid measurement device for slab-type ballastless track slabs. The intelligent measurement trolley automatically walks and locates, and adopts wireless control measurement, which greatly reduces the workload of manual measurement, and is easy, efficient, and Accurately complete the retesting of track slabs.

本实用新型的技术方案为:The technical scheme of the utility model is:

一种板式无砟轨道板智能化快速测量装置,包括有智能测量小车,自动测量装置,手持式控制终端和后台数据处理终端;An intelligent rapid measuring device for a slab-type ballastless track slab, including an intelligent measuring trolley, an automatic measuring device, a hand-held control terminal and a background data processing terminal;

所述的智能测量小车包括有车体、连接于车体上由步进电机驱动的车轮、设置于车体上的车载控制器和车载电池、设置于车体中心位置的升降电机、连接于升降电机上的双向电动伸缩杆、两个分别固定连接于双向电动伸缩杆两端上的车载测量模具、以及固定于车体上的激光传感器;所述的双向电动伸缩杆水平设置且与车体的中轴线垂直,双向电动伸缩杆上设置有升降传感器;所述的激光传感器包括有定位激光传感器和两个导向激光传感器,定位激光传感器设置于车体侧部的中间位置即位于双向电动伸缩杆的正下方,两个导向激光传感器设置于车体的同侧部且分别邻近车体的车头和车尾;所述的车载控制器包括有单片机、分别与单片机连接的车载无线通讯模块和速度调节模块,驱动车轮的步进电机与速度调节模块连接,所述的升降电机、双向电动伸缩杆的驱动机构、激光传感器、升降传感器均与单片机连接,所述的车载控制器、升降电机、双向电动伸缩杆的驱动机构、激光传感器、升降传感器均与车载电池连接供电;所述的车载测量模具包括有底部支撑板、棱镜安装板、设置于棱镜安装板上的精密棱镜、多个连接于底部支撑板和棱镜安装板之间的支撑弹簧、多个底面触点和多个侧面触点,所述的底部支撑板包括有水平底板和两个底端与水平底板固定连接的侧板,多个底面触点固定于水平底板的下端面上,两个侧板的内壁上均设置有测压弹簧安装架,测压弹簧的内端连接于对应测压弹簧安装架上,测压弹簧的外端上连接有伸出到侧板外侧的侧面触点,所述的两个车载测量模具的棱镜安装板分别固定连接于双向电动伸缩杆的两端上;The intelligent measuring trolley includes a car body, a wheel connected to the car body driven by a stepping motor, an on-board controller and an on-board battery arranged on the car body, an elevating motor arranged at the center of the car body, connected to the elevating The two-way electric telescopic rod on the motor, two vehicle-mounted measuring molds fixedly connected to the two ends of the two-way electric telescopic rod respectively, and the laser sensor fixed on the car body; The central axis is vertical, and the two-way electric telescopic rod is provided with a lifting sensor; the laser sensor includes a positioning laser sensor and two guiding laser sensors, and the positioning laser sensor is set at the middle position of the side of the car body, that is, at the center of the two-way electric telescopic rod. Directly below, two guide laser sensors are arranged on the same side of the car body and are respectively adjacent to the front and rear of the car body; the vehicle-mounted controller includes a single-chip microcomputer, a vehicle-mounted wireless communication module and a speed adjustment module connected to the single-chip microcomputer respectively , the stepper motor driving the wheels is connected to the speed adjustment module, the lifting motor, the driving mechanism of the two-way electric telescopic rod, the laser sensor, and the lifting sensor are all connected to the single-chip microcomputer. The vehicle-mounted controller, the lifting motor, the two-way electric telescopic The driving mechanism of the rod, the laser sensor, and the lifting sensor are all connected to the vehicle battery for power supply; the vehicle measurement mold includes a bottom support plate, a prism mounting plate, a precision prism arranged on the prism mounting plate, and a plurality of components connected to the bottom support plate. and the support spring between the prism mounting plate, multiple bottom contacts and multiple side contacts, the bottom support plate includes a horizontal bottom plate and two side plates whose bottom ends are fixedly connected to the horizontal bottom plate, and the multiple bottom surface contacts The point is fixed on the lower end surface of the horizontal bottom plate, and the inner walls of the two side plates are equipped with pressure measuring spring mounting brackets. The inner ends of the pressure measuring springs are connected to the corresponding pressure measuring spring mounting brackets, and the outer ends of the pressure measuring springs are connected to There are side contacts protruding to the outside of the side plate, and the prism mounting plates of the two vehicle-mounted measuring molds are respectively fixedly connected to the two ends of the two-way electric telescopic rod;

所述的自动测量装置包括具有ATR功能的全站仪、分别与全站仪连接的测量无线通讯模块和外置电池;The automatic measuring device includes a total station with ATR function, a measurement wireless communication module and an external battery connected to the total station respectively;

所述的手持式控制终端包括有终端控制器,分别与终端控制器连接的终端无线通讯模块、终端显示屏、存储器和信息输入装置;The handheld control terminal includes a terminal controller, a terminal wireless communication module connected to the terminal controller, a terminal display screen, a memory, and an information input device;

所述的后台数据处理终端包括有数据处理器,分别与数据处理器连接的后台无线通信模块和后台显示屏;The background data processing terminal includes a data processor, a background wireless communication module and a background display screen connected to the data processor respectively;

所述的车载无线通讯模块、测量无线通讯模块、后台无线通信模块均与终端无线通讯模块连接。The vehicle-mounted wireless communication module, measurement wireless communication module, and background wireless communication module are all connected to the terminal wireless communication module.

所述的智能测量小车的车轮为四组,每组车轮均有一个步进电机进行驱动,每组车轮均包括有两个分别设置于车体两侧的麦克纳姆轮,麦克纳姆轮的轮毂上安装了多个椭圆柱形辊子,辊子轴线与车轮轴线成45°夹角。The wheels of the intelligent measuring trolley are four groups, and each group of wheels is driven by a stepping motor, and each group of wheels includes two mecanum wheels respectively arranged on both sides of the car body. A plurality of elliptical cylindrical rollers are installed on the hub, and the axis of the rollers forms an included angle of 45° with the axis of the wheel.

所述的车载控制器还包括有与单片机连接的声光报警装置、位移传感器和倾斜传感器,所述的位移传感器和倾斜传感器均设置于车载测量模具上,用于测量车载测量模具的位移量和水平度,声光报警装置在手持式控制终端测量的数据为异常数据时,由手持式控制终端控制其进行实时报警。The vehicle-mounted controller also includes an acousto-optic alarm device connected with the single-chip microcomputer, a displacement sensor and an inclination sensor, and the displacement sensor and the inclination sensor are all arranged on the vehicle-mounted measuring mold for measuring the displacement and the displacement of the vehicle-mounted measuring mold. When the data measured by the hand-held control terminal is abnormal data, the sound-light alarm device is controlled by the hand-held control terminal to give a real-time alarm.

所述的车载测量模具的底部支撑板的水平底板和棱镜安装板均为十字形板状结构,精密棱镜定位设置于棱镜安装板上端面的中心位置,底部支撑板的水平底板和棱镜安装板的四个端部之间均对应连接有一个支撑弹簧,底部支撑板两个侧板的底端分别连接于水平底板沿双向电动伸缩杆中轴线对称的两端部上。The horizontal bottom plate and the prism mounting plate of the bottom support plate of the vehicle-mounted measurement mold are all cross-shaped plate structures, and the precise prism positioning is arranged on the center position of the end surface of the prism mounting plate, and the horizontal bottom plate of the bottom support plate and the prism mounting plate A support spring is correspondingly connected between the four ends, and the bottom ends of the two side plates of the bottom support plate are respectively connected to the two symmetrical ends of the horizontal base plate along the central axis of the bidirectional electric telescopic rod.

所述的信息输入装置选用按键输入装置,按键输入装置包括有启动按键、数字字母按键和选择控制按键。The information input device is selected from a key input device, and the key input device includes a start key, a number letter key and a selection control key.

本实用新型的优点:Advantage of the utility model:

(1)、本实用新型采用手持式控制终端无线控制智能测量小车定位、自动测量装置进行自动测量,大大降低了人工测量的难度和工作量,且定位和测量结果精准,测量速度快。(1) The utility model adopts the handheld control terminal to wirelessly control the positioning of the intelligent measuring car, and the automatic measuring device for automatic measurement, which greatly reduces the difficulty and workload of manual measurement, and the positioning and measurement results are accurate and the measurement speed is fast.

(2)、本实用新型的激光传感器包括有定位激光传感器和两个导向激光传感器,可通过比较两个导向激光传感器测量的数据,判断车体轴线是否与轨道板纵轴线平行,从而对车体姿态的方向进行调整,可通过比较定位激光传感器和两个导向激光传感器的测量数据,判断小车是否在轨道板左右承轨台的正中间位置,从而对小车的横向位置进行调整,因定位激光传感器设置于车体侧部的中间位置即位于双向电动伸缩杆的正下方,可通过对定位激光传感器的测量数据分析比较,判断车载测量模具是否在承轨台横向中心法线方向位置,从而对小车的前后里程位置进行调整;本实用新型通过激光传感器实现了智能测量小车的快速准确定位。(2) The laser sensor of the present invention includes a positioning laser sensor and two guiding laser sensors. By comparing the data measured by the two guiding laser sensors, it can be judged whether the axis of the car body is parallel to the longitudinal axis of the track plate. To adjust the direction of posture, by comparing the measurement data of the positioning laser sensor and the two guiding laser sensors, it can be judged whether the trolley is in the middle position of the left and right rail bearing platforms of the track plate, so as to adjust the lateral position of the trolley, because the positioning laser sensor It is installed in the middle of the side of the car body, that is, directly under the two-way electric telescopic rod. By analyzing and comparing the measurement data of the positioning laser sensor, it can be judged whether the vehicle-mounted measurement mold is in the normal direction of the transverse center of the rail platform, so as to control the trolley. The front and rear mileage positions are adjusted; the utility model realizes the fast and accurate positioning of the intelligent measuring trolley through the laser sensor.

(3)、由于轨道板制造误差、表面瑕疵等原因,车体需要进行多次微调,才能确保车载测量模具在定位时与承轨台的台面完全密贴,这样势必会导致测量效率下降,为了提高车载测量模具的定位效率和定位精度,通过支撑弹簧和测压弹簧的弹力分别挤压对应的底面触点和侧面触点,使底面触点和侧面触点分别挤压抵住对应承轨台的支撑底面和斜面,实现与承轨台的台面完全密贴的目的,自适应调整,减少车体本身调整次数,从而提高了测量模具的定位效率和定位精度;车载测量模具精加工制造,内部结构制造精度0.1mm,通过支撑弹簧和测压弹簧的弹力,确保定位后车载测量模具的各触点与承轨台接触面的接触测量误差均在0.1mm之内。(3) Due to manufacturing errors of the track plate, surface defects, etc., the car body needs to be fine-tuned several times to ensure that the vehicle-mounted measurement mold is completely attached to the surface of the rail platform when it is positioned, which will inevitably lead to a decrease in measurement efficiency. Improve the positioning efficiency and positioning accuracy of the vehicle-mounted measurement mold, and squeeze the corresponding bottom contact and side contact respectively through the elastic force of the supporting spring and the pressure measuring spring, so that the bottom contact and the side contact are respectively pressed against the corresponding rail platform The supporting bottom surface and inclined surface of the vehicle body can achieve the purpose of being completely attached to the platform of the rail platform, and the self-adaptive adjustment can reduce the number of adjustments of the car body itself, thereby improving the positioning efficiency and positioning accuracy of the measuring mold; the vehicle-mounted measuring mold is finished and manufactured, and the internal The manufacturing accuracy of the structure is 0.1mm. Through the elastic force of the supporting spring and the pressure measuring spring, it is ensured that the contact measurement error between each contact point of the vehicle-mounted measuring mold and the contact surface of the rail support platform after positioning is within 0.1mm.

(4)、本实用新型车轮采用麦克纳姆轮,轮毂上安装了多个椭圆柱形辊子,辊子轴线与车轮轴线设计成45°角,其特点是运动灵活和全方位旋转,提高了小车在精确定位时的功效;针对桥梁上轨道板铺设后存在的梁缝间隙,智能测量小车设计了4组(8个)麦克纳姆轮,当小车通过板缝时,至少有3组(6个)车轮与轨道板板面接触,避免了通过板缝时由于颠簸、凹陷或单轮悬空等因素导致小车行驶不稳定,而影响小车测量的工作效率。(4) The wheel of the utility model adopts a mecanum wheel, and a plurality of elliptical cylindrical rollers are installed on the wheel hub. The axis of the roller and the axis of the wheel are designed to form an angle of 45°. The effect of precise positioning; in view of the beam gap existing after the track slab is laid on the bridge, the intelligent measuring trolley is designed with 4 sets (8) of mecanum wheels. When the trolley passes through the slab gap, there are at least 3 sets (6) of wheels The contact with the surface of the track plate avoids the instability of the trolley due to factors such as bumps, depressions or single wheels hanging in the air when passing through the plate gap, which affects the working efficiency of the trolley measurement.

(5)、本实用新型的智能测量小车上设置有声光报警装置,手持式控制终端通过对测量数据与设计数据的偏差值实时分析,当有异常测量数据时,手持式控制终端实时将信息传送到车载控制器的声光传感器上,进一步地实时报警,便于现场技术人员及时查找原因,避免了异常测量数据存入到手持式控制终端的存储器中,确保了测量数据的真实、准确和可靠性。(5) The smart measuring trolley of the utility model is equipped with an audible and visual alarm device. The handheld control terminal analyzes the deviation value between the measurement data and the design data in real time. When there is abnormal measurement data, the handheld control terminal sends the information in real time It is transmitted to the sound and light sensor of the on-board controller to further alarm in real time, which is convenient for field technicians to find out the cause in time, avoids abnormal measurement data being stored in the memory of the handheld control terminal, and ensures the authenticity, accuracy and reliability of the measurement data sex.

附图说明Description of drawings

图1是本实用新型的主视图。Fig. 1 is the front view of the utility model.

图2是本实用新型的俯视图。Fig. 2 is a top view of the utility model.

图3是本实用新型的左视图。Fig. 3 is a left view of the utility model.

图4是本实用新型激光传感器的结构示意图。Fig. 4 is a structural schematic diagram of the laser sensor of the present invention.

图5是本实用新型车载测量模具放置于承轨台上的结构示意图。Fig. 5 is a structural schematic view of the vehicle-mounted measuring mold of the present invention placed on the rail platform.

图6是本实用新型的控制原理框图。Fig. 6 is a control principle block diagram of the utility model.

图7是本实用新型测量状态下的结构示意图。Fig. 7 is a schematic structural diagram of the utility model in a measuring state.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

见图1-图7,一种板式无砟轨道板智能化快速测量装置,包括有智能测量小车1,自动测量装置2,手持式控制终端3和后台数据处理终端4;See Fig. 1-Fig. 7, a kind of slab-type ballastless track slab intelligent fast measuring device, including intelligent measuring trolley 1, automatic measuring device 2, hand-held control terminal 3 and background data processing terminal 4;

智能测量小车1包括有车体11、连接于车体11上由步进电机112驱动的车轮12、设置于车体11上的车载控制器13和车载电池14、设置于车体11中心位置的升降电机15、连接于升降电机15上的双向电动伸缩杆16、两个分别固定连接于双向电动伸缩杆16两端上的车载测量模具17、以及固定于车体11上的激光传感器;其中,智能测量小车的车轮12为四组,每组车轮均有一个步进电机18进行驱动,每组车轮12均包括有两个分别设置于车体11两侧的麦克纳姆轮,麦克纳姆轮的轮毂上安装了多个椭圆柱形辊子,辊子轴线与车轮轴线成45°夹角;双向电动伸缩杆16水平设置且与车体11的中轴线垂直,双向电动伸缩杆16上设置有升降传感器19;激光传感器包括有定位激光传感器110和两个导向激光传感器111,定位激光传感器110设置于车体11侧部的中间位置即位于双向电动伸缩杆16的正下方,两个导向激光传感器111设置于车体11的同侧部且分别邻近车体11的车头和车尾;车载控制器13包括有单片机131,分别与单片机131连接的车载无线通讯模块132、速度调节模块133、声光报警装置134、位移传感器135和倾斜传感器136;位移传感器135和倾斜传感器136均设置于车载测量模具17上,用于测量车载测量模具17的位移量和水平度,声光报警装置134在手持式控制终端2测量的数据为异常数据时,由手持式控制终端2控制其进行实时报警;驱动车轮的步进电机112与速度调节模块133连接,升降电机15、双向电动伸缩杆16的驱动机构、激光传感器(定位激光传感器110和两个导向激光传感器111)、升降传感器19均与单片机131连接,车载控制器13、升降电机15、双向电动伸缩杆16的驱动机构、激光传感器(定位激光传感器110和两个导向激光传感器111)、升降传感器19均与车载电池14连接供电;车载测量模具17包括有底部支撑板171、棱镜安装板172、精密棱镜173、四个支撑弹簧174、多个底面触点175和多个侧面触点176,底部支撑板171包括有水平底板和两个侧板,底部支撑板171的水平底板和棱镜安装板172均为十字形板状结构(见图2),两个侧板的底端分别固定连接于水平底板沿双向电动伸缩杆16中轴线对称的两端部上,精密棱镜173定位设置于棱镜安装板172上端面的中心位置,底部支撑板171的水平底板和棱镜安装板172的四个端部之间均对应连接有一个支撑弹簧174,多个底面触点175固定于水平底板的下端面上,两个侧板的内壁上均设置有测压弹簧安装架177,测压弹簧的内端连接于对应测压弹簧安装架177上,测压弹簧的外端上连接有伸出到侧板外侧的侧面触点176,两个车载测量模具的棱镜安装板172分别固定连接于双向电动伸缩杆16的两端上(见图3);The intelligent measuring car 1 includes a car body 11, a wheel 12 connected to the car body 11 driven by a stepping motor 112, an on-board controller 13 and an on-board battery 14 arranged on the car body 11, and a Lifting motor 15, the two-way electric telescoping link 16 that is connected on the lifting motor 15, two vehicle-mounted measurement molds 17 that are respectively fixedly connected on the two-way electric telescoping link 16 two ends, and the laser sensor that is fixed on the car body 11; Wherein, The wheels 12 of the intelligent measuring trolley are four groups, and each group of wheels is driven by a stepping motor 18, and each group of wheels 12 includes two mecanum wheels respectively arranged on both sides of the car body 11, the mecanum wheels A plurality of elliptical cylindrical rollers are installed on the wheel hub, and the roller axis forms an angle of 45° with the wheel axis; the two-way electric telescopic rod 16 is arranged horizontally and perpendicular to the central axis of the car body 11, and the two-way electric telescopic rod 16 is provided with a lift sensor 19. The laser sensor includes a positioning laser sensor 110 and two guiding laser sensors 111. The positioning laser sensor 110 is set in the middle of the side of the car body 11, that is, directly below the two-way electric telescopic rod 16. The two guiding laser sensors 111 are set On the same side of the car body 11 and adjacent to the front and rear of the car body 11 respectively; the on-board controller 13 includes a single-chip microcomputer 131, a vehicle-mounted wireless communication module 132 connected to the single-chip microcomputer 131, a speed regulation module 133, and an audible and visual alarm device 134, displacement sensor 135 and inclination sensor 136; Displacement sensor 135 and inclination sensor 136 are all arranged on the vehicle-mounted measuring mold 17, are used for measuring the displacement and levelness of vehicle-mounted measuring mold 17, sound and light alarm device 134 is in hand-held control terminal 2. When the measured data is abnormal data, it is controlled by the hand-held control terminal 2 to give a real-time alarm; the stepping motor 112 driving the wheels is connected to the speed adjustment module 133, the driving mechanism of the lifting motor 15, the bidirectional electric telescopic rod 16, and the laser sensor (positioning laser sensor 110 and two guiding laser sensors 111), lift sensor 19 are all connected with single-chip microcomputer 131, the drive mechanism of vehicle-mounted controller 13, lift motor 15, two-way electric telescoping rod 16, laser sensor (positioning laser sensor 110 and two A guiding laser sensor 111), a lifting sensor 19 are all connected to the vehicle battery 14 for power supply; the vehicle measurement mold 17 includes a bottom support plate 171, a prism mounting plate 172, a precision prism 173, four support springs 174, and a plurality of bottom surface contacts 175 and a plurality of side contacts 176, the bottom support plate 171 includes a horizontal bottom plate and two side plates, the horizontal bottom plate of the bottom support plate 171 and the prism mounting plate 172 are both cross-shaped plate structures (see Figure 2), and the two sides The bottom ends of the plates are respectively fixedly connected to the symmetrical ends of the horizontal base plate along the central axis of the two-way electric telescopic rod 16. The precision prism 173 is positioned at the center of the upper end surface of the prism mounting plate 172. The horizontal base plate of the bottom support plate 171 and the prism There is a corresponding connection between the four ends of the mounting plate 172 A supporting spring 174, a plurality of bottom surface contacts 175 are fixed on the lower end surface of the horizontal bottom plate, and the inner walls of the two side plates are provided with pressure measuring spring mounting brackets 177, and the inner ends of the pressure measuring springs are connected to the corresponding pressure measuring springs. On the frame 177, the outer end of the pressure measuring spring is connected with a side contact 176 stretching out to the outside of the side plate, and the prism mounting plate 172 of the two vehicle-mounted measuring molds is fixedly connected to the two ends of the two-way electric telescopic rod 16 respectively (see image 3);

自动测量装置2包括具有ATR功能的全站仪21、分别与全站仪21连接的测量无线通讯模块22和外置电池23;The automatic measuring device 2 comprises a total station 21 with an ATR function, a measurement wireless communication module 22 and an external battery 23 connected to the total station 21 respectively;

手持式控制终端3包括有终端控制器31,分别与终端控制器31连接的终端无线通讯模块32、终端显示屏33、存储器34和信息输入装置35;信息输入装置35选用按键输入装置,按键输入装置包括有启动按键、数字字母按键和选择控制按键;The hand-held control terminal 3 includes a terminal controller 31, a terminal wireless communication module 32 connected to the terminal controller 31, a terminal display screen 33, a memory 34 and an information input device 35; the information input device 35 selects a key input device, and the key input The device includes start buttons, alphanumeric buttons and selection control buttons;

后台数据处理终端4包括有数据处理器41,分别与数据处理器41连接的后台无线通信模块42和后台显示屏43;The background data processing terminal 4 includes a data processor 41, a background wireless communication module 42 and a background display screen 43 connected to the data processor 41 respectively;

车载无线通讯模块132、测量无线通讯模块22、后台无线通信模块42均与终端无线通讯模块32连接。The vehicle wireless communication module 132 , the measurement wireless communication module 22 , and the background wireless communication module 42 are all connected to the terminal wireless communication module 32 .

本实用新型的工作原理:Working principle of the utility model:

(1)、将轨道板的板文件数据、线形数据及轨道控制网(CPⅢ)成果数据等导入到手持式控制终端3中,并保存在存储器34中;(1) Import the board file data, linear data and track control network (CPⅢ) result data of the track slab into the hand-held control terminal 3 and save it in the memory 34;

(2)、组装智能测量小车1,在待测区的起始位置的轨道板5左右两承轨台6中间位置摆放好智能测量小车1,启动车载电源,测试车载控制器13的车载无线通讯模块132是否正常连接,并启动车载无线通讯模块132;(2) Assemble the intelligent measuring trolley 1, place the intelligent measuring trolley 1 in the middle of the two rail platforms 6 on the left and right of the track plate 5 at the starting position of the area to be tested, start the on-board power supply, and test the on-board wireless of the on-board controller 13 Whether the communication module 132 is connected normally, and the vehicle-mounted wireless communication module 132 is started;

(3)、在距智能测量小车1约50米轨道板5中间位置架设全站仪21,用Y型电缆分另将外置电池23、测量无线通讯模块22与全站仪21连接,全站仪21开机,气泡精平后,测试全站仪21 COM端口与测量无线通讯模块22是否正常连接;具有ATR功能的全站仪21具有自动旋转、自动搜索棱镜、自动锁定棱镜中心、自动跟踪棱镜测量的功能;(3), set up the total station 21 at the middle position of the track plate 5 about 50 meters away from the intelligent measuring trolley 1, and separately connect the external battery 23 and the measurement wireless communication module 22 with the total station 21 with a Y-shaped cable, and the total station After the instrument 21 is turned on and the bubbles are leveled, test whether the COM port of the total station 21 is connected to the measurement wireless communication module 22; the total station 21 with the ATR function has automatic rotation, automatic search for prism, automatic locking of the prism center, and automatic tracking of the prism measurement function;

(4)、全站仪21通过周边的4—6对CPⅢ控制点后方交会法进行自由设站,完成设站后启动测量无线通讯模块22;(4), the total station 21 freely sets up the station through the surrounding 4-6 pair of CPⅢ control point resection method, and starts the measurement wireless communication module 22 after the station is set up;

(5)、连接手持式控制终端3的终端无线通讯模块32,按下手持式控制终端3的启动按键,启动手持式控制终端3,测试手持式控制终端3分别与自动测量装置2、车载控制器13的通讯是否正常,如不正常进行检查;(5), connect the terminal wireless communication module 32 of the hand-held control terminal 3, press the start button of the hand-held control terminal 3, start the hand-held control terminal 3, test the hand-held control terminal 3 and the automatic measuring device 2, the vehicle-mounted control Whether the communication of device 13 is normal, check if abnormal;

(6)、操作手持式控制终端3的选择控制按键,车载控制器13接收手持式控制终端3的指令后,自动启动车载控制器13,速度调节模块13控制步进电机112驱动车轮12行进,车载控制器13通过两个导向激光传感器111的采集数据控制智能测量小车的行进方向,车载控制器13通过定位激光传感器110的采集数据控制智能测量小车定位到第一根承轨台6的轨枕位置处,位移传感器135和倾斜传感器136则控制智能测量小车的车载测量模具17精确定位到第一根承轨台6轨枕的中间位置,定位精度(里程方向和法线方向上)均达到±2mm之内;(6), operate the selection control button of the hand-held control terminal 3, the vehicle-mounted controller 13 automatically starts the vehicle-mounted controller 13 after receiving the instruction of the handheld control terminal 3, and the speed adjustment module 13 controls the stepping motor 112 to drive the wheels 12 to advance, The vehicle-mounted controller 13 controls the traveling direction of the intelligent measuring trolley through the data collected by the two guiding laser sensors 111, and the vehicle-mounted controller 13 controls the positioning of the intelligent measuring trolley to the sleeper position of the first rail platform 6 through the collected data of the positioning laser sensor 110 position, the displacement sensor 135 and the inclination sensor 136 control the vehicle-mounted measurement mold 17 of the intelligent measurement trolley to accurately locate to the middle position of the first rail platform 6 sleeper, and the positioning accuracy (in the mileage direction and the normal direction) is within ±2mm. Inside;

(7)、智能测量小车1精确定位后,车载控制器13控制升降电机15将双向电动伸缩杆16升高,然后控制双向电动伸缩杆16的两端伸长,再控制升降电机15将双向电动伸缩杆16下移将车载测量模具17放到承轨台6的台面上,车载测量模具17通过内置弹力则快速地调整车载测量模具17的位置,使车载测量模具17底部的底面触点175与承轨台6表面完全密贴,车载测量模具17侧部的侧面触点与承轨台6的斜面完全密贴,密贴精度达到±0.1mm;(7) After the intelligent measuring trolley 1 is accurately positioned, the on-board controller 13 controls the lifting motor 15 to raise the two-way electric telescopic rod 16, then controls the two-way electric telescopic rod 16 to elongate, and then controls the lifting motor 15 to lift the two-way electric The telescopic rod 16 moves down and puts the vehicle-mounted measurement mold 17 on the table top of the rail platform 6, and the vehicle-mounted measurement mold 17 quickly adjusts the position of the vehicle-mounted measurement mold 17 through the built-in elastic force, so that the bottom surface contact 175 at the bottom of the vehicle-mounted measurement mold 17 is in contact with the The surface of the rail support platform 6 is completely adhered to, and the side contact on the side of the vehicle-mounted measuring mold 17 is completely adhered to the slope of the rail support platform 6, and the adhesion accuracy reaches ±0.1mm;

(8)、车载测量模具17精密定位后,车载控制器13将信息通过车载无线通讯模块132传送到手持式控制终端3,手持式控制终端3则发送启动指令给自动测量装置2;(8) After the vehicle-mounted measuring mold 17 is precisely positioned, the vehicle-mounted controller 13 transmits the information to the hand-held control terminal 3 through the vehicle-mounted wireless communication module 132, and the hand-held control terminal 3 sends a start command to the automatic measuring device 2;

(9)、自动测量装置2接收到手持式控制终端3开始测量的指令后,全站仪21自动搜索车载测量模具17上的精密棱镜173,并依次精确照准智能测量小车1左右两车载测量模具17上的精密棱镜173中心进行测量;(9) After the automatic measuring device 2 receives the command from the hand-held control terminal 3 to start measuring, the total station 21 automatically searches for the precision prism 173 on the vehicle-mounted measurement mold 17, and sequentially accurately aligns the intelligent measurement trolley 1 with the left and right two vehicle-mounted measurements The precision prism 173 center on the mold 17 is measured;

(10)、全站仪21测量完成后,通过与全站仪21 连接的测量无线通讯模块22将测量数据实时发送到手持式控制终端3上,手持式控制终端3对测量数据进行计算分析,发现异常测量数据时,实时通过终端无线通讯模块32发送报警信息到车载控制器13上,车载控制器13的声光报警装置134进行实时报警,手持式控制终端3的终端显示屏33上也同步显示测量异常数据的报警信息,待技术人员对智能测量小车1和自动测量模具2进行进一步检查,排除异常情况后,手持式控制终端3命令全站仪21对本根承载台6的轨枕进行重新测量,测量数据合格后,将实时保存在手持式控制终端3的的存储器34中,同时手持式控制终端3的发出结束本根轨枕测量结束的指令给全站仪21和车载控制器13;(10), after the measurement of the total station 21 is completed, the measurement data is sent to the handheld control terminal 3 in real time through the measurement wireless communication module 22 connected to the total station 21, and the handheld control terminal 3 calculates and analyzes the measurement data, When abnormal measurement data is found, the alarm information is sent to the vehicle-mounted controller 13 by the terminal wireless communication module 32 in real time, and the sound and light alarm device 134 of the vehicle-mounted controller 13 performs a real-time alarm, and the terminal display screen 33 of the handheld control terminal 3 is also synchronized. Display the alarm information of the measurement abnormal data, wait for the technicians to further check the intelligent measuring trolley 1 and the automatic measuring mold 2, and after the abnormal situation is eliminated, the hand-held control terminal 3 orders the total station 21 to re-measure the sleeper of the root bearing platform 6 , after the measurement data is qualified, it will be stored in the memory 34 of the hand-held control terminal 3 in real time, and simultaneously the hand-held control terminal 3 will give the total station 21 and the vehicle-mounted controller 13 an instruction to end the measurement of the root sleeper;

(11)、智能测量小车1的车载控制器13接收到测量结束的指令后,车载控制器13控制升降电机15将双向电动伸缩杆16升高,再控制双向电动伸缩杆16的两端缩回并降低双向电动伸缩杆16,然后通过速度调节模块13控制步进电机112驱动车轮12行进,车载控制器13通过两个导向激光传感器111的采集数据控制智能测量小车的行进方向,车载控制器13通过定位激光传感器110的采集数据控制智能测量小车定位到第一根承轨台6的轨枕位置处;(11) After the on-board controller 13 of the intelligent measuring trolley 1 receives the instruction of the end of the measurement, the on-board controller 13 controls the lifting motor 15 to raise the two-way electric telescopic rod 16, and then controls both ends of the two-way electric telescopic rod 16 to retract And lower the two-way electric telescoping rod 16, then control the stepper motor 112 to drive the wheels 12 to advance through the speed adjustment module 13, the vehicle-mounted controller 13 controls the direction of travel of the intelligent measuring car by the data collected by two guide laser sensors 111, the vehicle-mounted controller 13 By positioning the data collected by the positioning laser sensor 110, the intelligent measurement trolley is controlled to be positioned at the sleeper position of the first rail support platform 6;

(12)、重复步骤(7)—步骤(11),完成下一组承载台的测量,操作手持式控制终端3,点击结束本组承载台的测量;(12), repeat step (7)-step (11), complete the measurement of the next group of bearing platforms, operate the handheld control terminal 3, and click to end the measurement of this group of bearing platforms;

(13)、沿着设定线路方向,重复步骤(3)—步骤(12),直到完成轨道板5当日指令的全部测量任务;(13) Repeat step (3)-step (12) along the direction of the set route until all the measurement tasks ordered by track plate 5 on the day are completed;

(14)、手持式控制终端3的全部测量数据传输到后台数据处理终端4的数据处理器41中,数据处理器41计算分析优化实测的线形,计算生成承轨台实际位置与设计位置的偏差值以及轨道精调时的扣配件材料配置计划表和安装作业计划表。(14) All the measurement data of the handheld control terminal 3 are transmitted to the data processor 41 of the background data processing terminal 4, and the data processor 41 calculates, analyzes and optimizes the measured alignment, and calculates and generates the deviation between the actual position of the rail platform and the designed position value and the buckle material configuration schedule and installation work schedule when the track is fine-tuned.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (5)

1. a kind of plate-type ballastless track plate intelligence rapid measurement device, it is characterised in that:It include intelligent measure trolley, automatically Measuring device, hand-held controlling terminal and back-end data processing terminal;
The intelligent measure trolley includes car body, is connected to wheel driven by stepper motors on car body, is set to car body On Vehicle Controller and on-vehicle battery, be set to car body center lifting motor, be connected to it is two-way on lifting motor Electric telescopic rod, two be respectively fixedly connected in the vehicle load measurement mold on bidirectional electric telescopic rod both ends and be fixed on vehicle Laser sensor on body;The bidirectional electric telescopic rod is horizontally disposed and vertical with the central axes of car body, and bidirectional electric is stretched Heave sensor is provided on contracting bar;The laser sensor includes positioning laser sensor and two guided laser sensings Device, the middle position that positioning laser sensor is set to side body are located at the underface of bidirectional electric telescopic rod, and two are led The same side of car body is set to laser sensor and is respectively adjacent to the headstock and the tailstock of car body;The Vehicle Controller includes There is single-chip microcontroller, the onboard wireless communication module that connect respectively with single-chip microcontroller and speed adjustment module, drives the stepper motor of wheel It is connect with speed adjustment module, the lifting motor, the driving mechanism of bidirectional electric telescopic rod, laser sensor, lifting pass Sensor is connect with single-chip microcontroller, the Vehicle Controller, lifting motor, the driving mechanism of bidirectional electric telescopic rod, laser Sensor, heave sensor connect power supply with on-vehicle battery;The vehicle load measurement mold includes bottom support plate, prism peace Loading board, the accurate prism being set on prism mounting plate, multiple supports being connected between bottom support plate and prism mounting plate Spring, multiple bottom contacts and multiple side contacts, the bottom support plate include horizonal base plate and two bottom ends and water The side plate that flat underside is fixedly connected, multiple bottom contacts are fixed on the lower end surface of horizonal base plate, on the inner wall of two side plates It is provided with manometric bomb spring mounting rack, the inner end of manometric bomb spring is connected on corresponding manometric bomb spring mounting rack, the outer end of manometric bomb spring On be connected with the side contacts reached on the outside of side plate, the prism mounting plate of two vehicle load measurement molds is fixed respectively to be connected It is connected on the both ends of bidirectional electric telescopic rod;
The self-operated measuring unit includes the total station with ATR function, the measurement wireless telecommunications connecting respectively with total station Module and external battery;
The hand-held controlling terminal includes terminal control unit, the terminal wireless communication mould connecting respectively with terminal control unit Block, terminal display screen, memory and message input device;
The back-end data processing terminal includes data processor, the backstage wireless communication connecting respectively with data processor Module and backstage display screen;
The onboard wireless communication module, measurement wireless communication module, backstage wireless communication module are communicated with terminal wireless Module connection.
2. a kind of plate-type ballastless track plate intelligence rapid measurement device according to claim 1, it is characterised in that:It is described Intelligent measure trolley wheel be four groups, every group of wheel has a stepper motor to be driven, and every group of wheel includes Two are respectively arranged at the Mecanum wheel of car body two sides, and multiple elliptical cylinder-shape rollers are mounted on the wheel hub of Mecanum wheel, Roller axis and wheel axis angle at 45 °.
3. a kind of plate-type ballastless track plate intelligence rapid measurement device according to claim 1, it is characterised in that:It is described Vehicle Controller further include having the acoustic-optic alarm, displacement sensor and inclination sensor connecting with single-chip microcontroller, it is described Displacement sensor and inclination sensor are all set on vehicle load measurement mold, for measuring the displacement and water of vehicle load measurement mold Pingdu, acoustic-optic alarm are controlled when the data that hand-held controlling terminal measures are abnormal data by hand-held controlling terminal It carries out Realtime Alerts.
4. a kind of plate-type ballastless track plate intelligence rapid measurement device according to claim 1, it is characterised in that:It is described Vehicle load measurement mold bottom support plate horizonal base plate and prism mounting plate be cross plate structure, accurate prism is fixed Position is set to the center of prism mounting plate upper surface, the horizonal base plate of bottom support plate and four ends of prism mounting plate Between be correspondingly connected with a support spring, the bottom end of two side plates of bottom support plate is connected to horizonal base plate along two-way On the symmetrical both ends of electric telescopic rod axis.
5. a kind of plate-type ballastless track plate intelligence rapid measurement device according to claim 1, it is characterised in that:It is described Message input device select press key input device, press key input device includes start button, digital alphabet key and selection Control button.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109706804A (en) * 2019-03-07 2019-05-03 西安远景智能控制有限公司 Ballastless track bearing platform automatic detection equipment and automatic detection method
CN111472217A (en) * 2020-04-30 2020-07-31 中铁四局集团第五工程有限公司 A fast and intelligent fine adjustment system and fine adjustment method of a CRTS III track plate
CN111486831A (en) * 2020-04-30 2020-08-04 中铁四局集团第五工程有限公司 Detection device and method for ballastless track bearing platform measurement tool
CN111650971A (en) * 2020-06-16 2020-09-11 安徽兴宇轨道装备有限公司 Intelligent control system and method for precast slab fine tuning vehicle
CN113219057A (en) * 2021-05-12 2021-08-06 铁科检测有限公司 Automatic detection device for filling layer of high-speed railway track slab

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109706804A (en) * 2019-03-07 2019-05-03 西安远景智能控制有限公司 Ballastless track bearing platform automatic detection equipment and automatic detection method
CN111472217A (en) * 2020-04-30 2020-07-31 中铁四局集团第五工程有限公司 A fast and intelligent fine adjustment system and fine adjustment method of a CRTS III track plate
CN111486831A (en) * 2020-04-30 2020-08-04 中铁四局集团第五工程有限公司 Detection device and method for ballastless track bearing platform measurement tool
CN111650971A (en) * 2020-06-16 2020-09-11 安徽兴宇轨道装备有限公司 Intelligent control system and method for precast slab fine tuning vehicle
CN113219057A (en) * 2021-05-12 2021-08-06 铁科检测有限公司 Automatic detection device for filling layer of high-speed railway track slab

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