CN208074620U - LED frame lamp and its automatic production line - Google Patents
LED frame lamp and its automatic production line Download PDFInfo
- Publication number
- CN208074620U CN208074620U CN201820445564.XU CN201820445564U CN208074620U CN 208074620 U CN208074620 U CN 208074620U CN 201820445564 U CN201820445564 U CN 201820445564U CN 208074620 U CN208074620 U CN 208074620U
- Authority
- CN
- China
- Prior art keywords
- led
- mounting plate
- led lamp
- frame lamp
- lamp panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The application provides a kind of LED frame lamp and its automatic production line, and the LED frame lamp includes fluorescent tube and the LED lamp panel that is set in the fluorescent tube.The fluorescent tube includes shell, and the mounting plate being connect with the shell.The shell and one storage space of the mounting plate common definition.The LED lamp panel is located in the storage space, and the LED lamp panel is compound with the mounting plate and forms integral structure.The LED frame lamp has stronger heat-sinking capability, so that the LED frame lamp has longer service life.
Description
Technical field
This application involves lighting technical fields, more particularly to a kind of LED frame lamp and its automatic production line.
Background technology
With the continuous development of light emitting diode (Light-Emitting Diode, LED) technology, LED frame lamp is wide
It is general to be applied to various occasions.LED frame lamp is generally assembled by lampshade, holder, wiring board, driving power etc., such LED
Frame lamp is complicated, and production, installation cost are high.
In traditional technology to solve the above-mentioned problems, the tubing of required LED frame lamp is squeezed out with material first, then will
Wiring board pierces into tubing, forms integrated LED frame lamp.
But the LED frame lamp poor radiation that above method is formed.
Utility model content
Based on this, it is necessary to which the problem of being directed to LED frame lamp poor radiation provides a kind of LED frame lamp and its automation
Production line.
A kind of LED frame lamp, including：
Fluorescent tube, the fluorescent tube include shell, and the mounting plate being connect with the shell, the shell and the mounting plate
One storage space of common definition；
LED lamp panel, the LED lamp panel are located in the storage space, and the LED lamp panel and the mounting plate are compound simultaneously
Form integral structure.
In one embodiment, the LED lamp panel includes：
Wiring board, the wiring board is perpendicular at least partially embedded mounting plate of installation plate thickness direction；
LED lamp bead, the LED lamp bead are located at the PCB surface.
In one embodiment, the wiring board is flexible circuit board.
In one embodiment, one side of the LED lamp panel containing the LED lamp bead is located at the storage space.
In one embodiment, the LED frame lamp further includes：
First end cover component and second end cover component, the first end cover component and the second end cover component are installed respectively
In the both ends of the fluorescent tube.
In one embodiment, the first end cover component includes the first conductive sheet, and the first end cover component passes through institute
It states the first conductive sheet and realizes electrical connection with the LED lamp panel.
In one embodiment, the second end cover component includes the second conductive sheet, and the second end cover component passes through institute
It states the second conductive sheet and realizes electrical connection with the LED lamp panel.
The LED frame lamp provided by the present application, the LED lamp panel is compound with the mounting plate and forms integral structure.
Therefore, in the LED frame lamp, there is close pertinent relation between the LED lamp panel and the mounting plate.The LED branch
For bracket lamp in luminescence process, the LED lamp panel will produce a large amount of heat, need to radiate.Due to the LED lamp panel and the peace
Loading board has close pertinent relation so that the heat transfer area of the LED frame lamp increases, thus thermal resistance reduces, hot-fluid conduction
Ability enhances.So relative to traditional technology, the LED frame lamp has stronger heat-sinking capability, so that the LED
Frame lamp has longer service life.
A kind of automatic assembly line of manufacture LED frame lamp, including：
Extrusion device is used to prepare the material and extrusion of molten condition；
Shaping equipment, material for collecting the molten condition and to the material setting of the molten condition, to obtain
The fluorescent tube of molten condition, the fluorescent tube include shell, and the mounting plate being connect with the shell, the shell and the installation
One storage space of plate common definition；
Transmission device, the transmission device direction of transfer is consistent with the fluorescent tube extending direction, for transmitting LED lamp panel
Extremely in the shaping equipment, and it is embedded on the mounting plate of molten condition so that when the LED lamp panel and molten condition
The mounting plate is compounded to form integral structure；
Cooling device is used for the fluorescent tube of molten condition and the LED lamp panel cooling and shaping.
In one embodiment, the transmission device includes：
Unwinding device, for sending out the LED lamp panel；
Draft gear, the LED lamp panel sent out for drawing the unwinding device so that the LED lamp panel is moved to
The shaping equipment, and on the mounting plate of embedded molten condition.
In one embodiment, the draft gear is connect with the LED frame lamp after cooling and shaping, and it is cooling fixed to draw
The LED frame lamp after type so that the LED frame lamp is moved along the fluorescent tube extending direction.
In one embodiment, the automatic assembly line of the manufacture LED frame lamp further includes：
Cutter device obtains the described of preset length for being cut to the LED frame lamp after cooling and shaping
LED frame lamp.
Automatic production line used in the manufacture LED frame lamp provided by the present application will by the transmission device
The LED lamp panel is sent in the shaping equipment, and is embedded on the mounting plate of molten condition so that the LED light
Plate is compounded to form integral structure with mounting plate when molten condition.The LED branch that the automatic production line produces
The LED lamp panel of bracket lamp can closely fit in the mounting plate, and increasing heat radiation area improves radiating efficiency, extends institute
State the service life of LED frame lamp.
Meanwhile compared with traditional technology, automatic production line used in the manufacture LED frame lamp, setting transmission dress
It sets so that the shaping equipment can complete the LED lamp panel and the mounting plate again while completing the lamp tube formation
The compound work of insertion, working hour can be saved, improve production efficiency.In addition, using this automatic production line, can realize automatically
The LED lamp panel is compound with the mounting plate, is not required to manually be packed into the LED lamp panel, to save cost of labor.
Description of the drawings
Fig. 1 is the LED frame lamp schematic diagram that one embodiment provides；
Fig. 2 is the LED frame lamp LED lamp panel diagrammatic cross-section that one embodiment provides；
Fig. 3 is the LED frame lamp diagrammatic cross-section that one embodiment provides；
Fig. 4 is the LED frame lamp first end cover component leftschematic diagram that one embodiment provides；
Fig. 5 is the LED frame lamp first end cover component right side schematic view that one embodiment provides；
Fig. 6 is the LED frame lamp second end cover component right side schematic view that one embodiment provides；
Fig. 7 is the LED frame lamp second end cover component leftschematic diagram that one embodiment provides；
Fig. 8 is the LED frame lamp manufacturing method flow diagram that one embodiment provides；
Fig. 9 is the automatic assembly line schematic diagram for the manufacture LED frame lamp that one embodiment provides.
Reference sign
LED frame lamp 100
Fluorescent tube 110
Shell 111
Mounting plate 112
Storage space 113
LED lamp panel 120
Wiring board 121
LED lamp bead 122
First end cover component 130
First conductive sheet 131
Copper needle 132
Second end cover component 140
Second conductive sheet 141
Copper sheathing 142
LED lamp panel band 150
Manufacture the automatic assembly line 200 of LED frame lamp
Extrusion device 210
Shaping equipment 220
Transmission device 230
Unwinding device 231
Draft gear 232
Cooling device 240
Cutter device 250
Specific implementation mode
In daily life and work, LED frame lamp is widely used in various occasions.Traditional technology uses and squeezes out material
It is shaped to the tubing of required LED frame lamp, LED frame lamp then is made in the method that wiring board pierces into tubing.This LED branch
There are the defects of poor radiation for bracket lamp.LED frame lamp provided by the present application and its automatic production line aim to solve the problem that traditional technology
Technical problem as above.
It is right with reference to the accompanying drawings and embodiments in order to make the object, technical solution and advantage of the application be more clearly understood
The application is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the application, not
For limiting the application.
Refer to Fig. 1, the application one embodiment provides a kind of LED frame lamp 100 comprising fluorescent tube 110 and setting
In the LED lamp panel 120 in the fluorescent tube 110.The fluorescent tube 110 includes shell 111, and the peace being connect with the shell 111
Loading board 112.The shell 111 and the mounting plate 112 common definition, one storage space 113.The LED lamp panel 120 is located at
In the storage space 113, and the LED lamp panel 120 is compound with the mounting plate 112 and forms integral structure.
111 cross sectional shape of the shell can be it is inverted U-shaped or semicircle, it is rectangular.The shell 111 can also have
There is certain length.It is appreciated that the shape and length of the shell 111, can select according to actual needs.The shell
As long as 111 material translucent material.The material of the shell 111 can be high molecular material.
The shape of the mounting plate 112 can be rectangle, can also be the tubulose that section is U-shaped.The mounting plate 112
It can realize and connect with the shell 111, and integral structure can be formed with the LED lamp panel 120.The material of the mounting plate 112
Material can be material fusible after heating and can be compound with the LED lamp panel 120.It is appreciated that the mounting plate 112 can be with
For high molecular material fusible after various heating, such as plastics.In addition, the mounting plate 112 and the shell 111 can be with
It is made of identical material.
In one embodiment, the shell 111 and the mounting plate 112 can be non-integral molding structure.For example, institute
Card slot can be arranged by stating mounting plate 112.Convex block can be arranged in the shell 111.The shell 111 can be inserted by the convex block
The mode for entering the card slot is connect with the mounting plate 112, to form the fluorescent tube 110.The shell 111 and the peace
Loading board 112 can also be an integral molding structure.For example, the shell 111 and the mounting plate 112 can by drawing and forming or
Extrusion molding obtains the fluorescent tube 110 of integral structure.
In one embodiment, the LED lamp panel 120 can fit in 112 surface of the mounting plate by compound.It is described
LED lamp panel 120 can be also embedded in compound by the mounting plate 112 with molten condition so that the LED lamp panel 120 is vertical
In at least partially embedded mounting plate of 112 thickness direction of the mounting plate 112.The LED lamp panel 120 and the mounting plate
112 it is compound refer to that the LED lamp panel 120 forms composite material together with the mounting plate 112.In other words, the LED lamp panel
120 form integrally formed structure together with the mounting plate 112.
In the present embodiment, the LED lamp panel 120 is compound with the mounting plate 112 and forms integral structure.Therefore, described
In LED frame lamp 100, there is close pertinent relation between the LED lamp panel 120 and the mounting plate 112.The LED branch
For bracket lamp 100 in luminescence process, the LED lamp panel 120 will produce a large amount of heat, need to radiate.Due to the LED lamp panel
120 have close pertinent relation with the mounting plate 112 so that and the heat transfer area of the LED frame lamp 100 increases, thus
Thermal resistance reduces, the enhancing of hot-fluid conducting power.So relative to traditional technology, the LED frame lamp 100 has stronger heat dissipation
Ability, so that the LED frame lamp 100 has longer service life.
Fig. 2 is referred to, in one embodiment, the lamp plate 120 includes wiring board 121 and LED lamp bead 122.The line
Road plate 121 is perpendicular at least partially embedded mounting plate of 112 thickness direction of the mounting plate 112.The LED lamp bead 122
Positioned at 121 surface of the wiring board.
The wiring board 121 and the mounting plate 112 are compound, and in the embedded mounting plate 112.The mounting plate
112 material coats the mounting plate 112, and forms integral structure with the mounting plate 112.It is appreciated that vertical
In on 112 thickness direction of the mounting plate, the material of the mounting plate 112 can coat the surface of the mounting plate 112, also may be used
To have fully embedded into the mounting plate 112, to form overall structure with the integrated molding of the mounting plate 112.
The wiring board 121 can be accomplished by the following way perpendicular to 112 thickness direction of the mounting plate at least portion
Divide the embedded mounting plate 112.The fluorescent tube 110 is during extrusion molding, when the mounting plate 112 is in molten condition
When, the wiring board 121 is placed in the mounting plate 112.By the above-mentioned means, the wiring board 121 can be perpendicular to institute
State 112 thickness direction of mounting plate and be completely or partially embedded in the mounting plate 112, to realize the wiring board 121 with it is described
Mounting plate 112 fits closely.
It is appreciated that the LED lamp bead 122 can be set to 121 surface of the wiring board by modes such as welding, and lead to
The wiring crossed on the wiring board 121 is realized with other components to be electrically connected, luminous so as to realize.It is appreciated that institute
Wiring board 121 is stated on 112 thickness direction of the mounting plate, when having fully embedded into the mounting plate 112, the LED
Lamp bead 122 can not covered by the material of the mounting plate 112.It is appreciated that when the material of the mounting plate 112 is transparent material
When material, the LED lamp bead 122 can also be coated by the material of the mounting plate 112.
In the present embodiment, the wiring board 121 is at least partially embedded described perpendicular to 112 thickness direction of the mounting plate
In mounting plate 112, and the wiring board 121 and the integrated molding of the mounting plate 112 are formed into overall structure.Therefore, described
Wiring board 121 with the mounting plate 112 there is more close pertinent relation can improve institute to improve radiating efficiency
State the service life of LED frame lamp 100.
In one embodiment, the wiring board 121 can be flexible circuit board.The material of the flexible circuit board can be with
For polyimides or polyester film.The flexible circuit board has the characteristics that thickness is thin, bending is good.The flexible circuit board exists
With 112 compound tense of the mounting plate of arbitrary shape, can be bent with the shape of the mounting plate 112.Therefore the circuit
Plate 121 is bonded closer with the mounting plate 112, to improve radiating efficiency, can improve the LED frame lamp 100
Service life.
In one embodiment, 121 surface of the wiring board can also be welded with patch constant current IC (integrated
Circuit, integrated circuit).The patch constant current IC carries out current constant control to the direct current from power supply, to ensure the LED
The LED lamp bead 122 on lamp plate 120 reliablely and stablely works.
In one embodiment, the LED lamp panel 120, which is provided with the one side of the LED lamp bead 122, can be located at the receipts
Receive space 113.That is, the wiring board 121 is not provided with the one side of the LED lamp bead 122 and the mounting plate 112 is answered
It closes, perpendicular at least partially embedded mounting plate of 112 thickness direction of the mounting plate 112.The wiring board 121 is free of institute
The one side for stating LED lamp bead 122 is more smooth, with 121 compound tense of the wiring board, the patch that the wiring board 121 can be closer
Together on the mounting plate 112.To improve radiating efficiency, the service life of the LED frame lamp 100 is extended.And
The LED lamp bead 122 is placed in the accommodation space 113, is conducive to light and is dissipated through the shell 111, improves the LED branch
The brightness of bracket lamp 100.
Fig. 3 is referred to, in one embodiment, the LED frame lamp further includes first end cover component 130 and second end cover
Component 140.The first end cover component 130 is mounted on one end of the fluorescent tube 110, and the second end cover component 140 is mounted on
The other end of the fluorescent tube 110.Mounting means can be that plug is installed, or screw connects, and can also be that pin connects.
It is appreciated that specific mounting means can select according to actual needs.The first end cover component 130 and the second end cover group
Part 140 outputs and inputs for realizing extraneous power supply.When the LED frame lamp 100 needs power supply, pass through the first end cover
Component 130 and the second end cover component 140 can be completed, without directly powering to the LED lamp panel 120, easy to use,
Fast.
Fig. 4 and Fig. 5 are referred to, in one embodiment, the first end cover component 130 includes the first conductive sheet 131.Institute
It states first end cover component 130 and electrical connection is realized by first conductive sheet 131 and the LED lamp panel 120.
The quantity of first conductive sheet 131 can be two.First conductive sheet 131 can be metal clips,
It can be other conductive sheets, be conductively connected with the LED lamp panel 120 as long as can realize.Two first conductive sheets
131 can also be contacted with the positive and negative anodes of the wiring board 121 respectively by fastening by pressing mode.The first end
Cap assemblies 130 further include two copper needles 132, and the copper needle 132 is connect with first conductive sheet 131.Connection type can be
By being directly connected to for modes such as riveting, welding, the indirect connection realized by other conductive devices can also be.When passing through
When the copper needle 132 accesses extraneous power supply, electric current is conducted with first conductive sheet 131 that the copper needle 132 is conductively connected
To the positive and negative anodes of the LED lamp panel 120, the input of 100 power supply of LED frame lamp is realized.In the present embodiment, pass through described first
Conductive sheet 131 contacts realization electrical connection with the LED lamp panel 120, and stable connection improves the power supply of the LED frame lamp 100
Stability and safety, and avoid using connection types such as conducting wires, it is easy to use, quick.
Fig. 6 and Fig. 7 are referred to, in one embodiment, the second end cover component 140 includes the second conductive sheet 141.Institute
It states second end cover component 140 and electrical connection is realized by second conductive sheet 141 and the LED lamp panel 120.
Two second conductive sheets 141 can be set inside the second end cover component 140.Second conductive sheet
141 can be metal clips, or other conductive sheets are conductively connected i.e. as long as can realize with the LED lamp panel 120
It can.Two second conductive sheets 141 can by fastening, can also by way of pressing respectively with the wiring board 121
Positive and negative anodes contact.The second end cover component 140 further includes two copper sheathings 142, the copper sheathing 142 and second conductive sheet
141 connections.Connection type can be by being directly connected to for modes such as riveting, welding, can also be through other conductive devices
The indirect connection of realization.When the voltage of the positive and negative anodes load on wiring board 121 is conducted by second conductive sheet 141 to two
The both ends of a copper sheathing 142, you can realize the output of 100 power supply of the LED frame lamp.In the present embodiment, led by described second
Electric piece 141 contacts realization electrical connection with the LED lamp panel 120, and stable connection improves the power supply of the LED frame lamp 100
Stability and safety.And avoid using connection types such as conducting wires, it is easy to use, quick.
In one embodiment, the first end cover component 130 can be male end cap assemblies, the second end cover component
140 can be female end cap assemblies.The copper needle 132 in the male end cap assemblies and the copper sheathing in the female end cap assemblies
142 are mutually matched, and grafting may be implemented, and the two electrode matches, and may be implemented to be electrically connected.It therefore, can will be described in one
The male end cap assemblies of LED frame lamp 100 are plugged on one with the female end cap assemblies of another LED frame lamp 100
It rises, realizes that multiple LED frame lamps 100 are electrically connected.When needing to power to multiple LED frame lamps 100 for linking together
When, it is only necessary to extraneous power supply is accessed at the copper needle 132 of the male end cap assemblies of first LED frame lamp 100,
And conduct electrical currents to second LED frame lamp by the female end cap assemblies of first LED frame lamp 100
The 100 male end cap assemblies, then conducted electrical currents to by the female end cap assemblies of second LED frame lamp 100
The male end cap assemblies of next LED frame lamp 100, to realize the power supply of multiple LED frame lamps 100.This
In embodiment, the electricity of multiple LED frame lamps 100 is realized by the connection of the male end cap assemblies and the female end cap assemblies
Gas connects, and cumbersome wiring is not necessarily to when power supply, easy for installation without multiple extraneous power supplys, improves use, installation effectiveness.
Referring to Fig. 8, the application one embodiment provides a kind of manufacturing method of LED frame lamp 100, the method includes
Following steps：
S10 provides LED lamp panel 120.
The LED lamp panel 120 can be flexible circuit board made of, can also be made of non-flexible wiring board.It is described
LED lamp panel 120 can be strip, or round, ellipse or other irregular shapes, the present embodiment preferably length
Strip structure.The LED lamp panel 120 is made by welding LED lamp bead 122, constant current IC, resistance etc. in the wiring board 121.Tool
Body welding manner the application does not limit, it is preferred that patch Reflow Soldering mode can be used and carry out.
S20 prepares the fluorescent tube 110 of molten condition, and the fluorescent tube 110 includes shell 111, and is connected with the shell 111
The mounting plate 112 connect, the shell 111 and the mounting plate 112 common definition, one storage space 113.
The temperature of fusible substance can be increased to its fusing point makes it become molten condition, then by the substance system of molten condition
The standby fluorescent tube 110 at molten condition.The shell 111 can be an integral molding structure with the mounting plate 112.
One LED lamp panel 120 is fitted in the mounting plate 112 of molten condition so that the LED lamp panel by S30
120 are compounded to form integral structure with the mounting plate 112 when molten condition.
The mounting plate 112 is when in molten condition, the form with liquid.The LED lamp panel 120 is fitted in into institute
Mounting plate 112 is stated, the LED lamp panel 120 and the mounting plate 112 of molten condition are in contact or soak so that the LED
Lamp plate 120 is perpendicular at least partially embedded mounting plate 112 of 112 thickness direction of the mounting plate, to form integrated knot
Structure.Since the mounting plate 112 is in molten condition, the LED lamp panel 120 after contacting or soaking with the mounting plate 112,
Close fitting can be realized, to preferably be compounded to form integral structure.
S40, by the fluorescent tube 110 of molten condition and 120 cooling and shaping of the LED lamp panel.
Air-cooling moulding may be used in the cooling and shaping, and water-cooled shaping can also be used, also can be used natural cooling etc. other
Mode.After the fluorescent tube 110 of the LED lamp panel 120 and molten condition is compounded to form integral structure, through supercooling, cure, it is fixed
Type, to form the LED frame lamp 100 after cooling and shaping.
In the present embodiment, by the mounting plate 112 that the LED lamp panel 120 is fitted in molten condition so that described
LED lamp panel 120 is compounded to form integral structure with the mounting plate 112 when molten condition.The LED lamp panel 120 can be with institute
It states the realization of mounting plate 112 to fit closely, increasing heat radiation area, it is strong to obtain heat-sinking capability, the LED frame lamp with long service life
100.In addition, the LED lamp panel 120 compared with traditional technology, is just fitted in by the method in 110 molten condition of fluorescent tube
On the mounting plate 112.That is, while manufacturing fluorescent tube 110, the compound of the LED lamp panel 120 is completed,
LED lamp panel is packed into fluorescent tube, installation or bonding on a mounting board after conventional method is eliminated the extrusion molding fluorescent tube the step of
Etc. multiple cumbersome steps and flow, to simplify technique, production efficiency is improved, has saved artificial and goods and materials cost.
In one embodiment, the step S20 includes：
Fusible material is heated to be fused materials by S210；
The fused materials are obtained the fluorescent tube 110 of molten condition by S220 by extrusion molding.
The step S220 can be：The fused materials are squeezed into shaping equipment 220, sizing obtains the institute of molten condition
State fluorescent tube 110.
The fusible material is the high molecular material that can be melted after heating, such as：Plastics.The fusible material is heated
To fusing point, the fusible material melting obtains the material of the molten condition.The material of the molten condition has the shape of liquid
State.The shaping equipment 220 includes mouth mold and core model, and the core model is located at the inside of the mouth mold, the inner surface of the mouth mold
Cavity identical with 110 shape of the fluorescent tube is formed between the outer surface of the core model.The material of the molten condition is squeezed
In the cavity for entering the shaping equipment 220, the fused materials are fixed to the shape of the fluorescent tube 110 by the cavity,
Form the fluorescent tube 110 of molten condition.The material shapes of the molten condition are determined by the shaping equipment 220, can be with
More preferably, the shape for more accurately limiting the fluorescent tube 110 improves the accuracy of 110 moulding process of the fluorescent tube.
In one embodiment, the step S30 includes：
The LED lamp panel 120 is sent to the shaping equipment 220 by S310；
The LED lamp panel 120 is embedded in the mounting plate 112 of the molten condition in the shaping equipment 220 by S320,
And it is compounded to form integral structure with the mounting plate 112 when molten condition.
It is full of the molten condition material in the cavity of the shaping equipment 220, the LED lamp panel 120 is transmitted
Position to where mounting plate 112 described in the cavity.Since the mounting plate 112 of molten condition has the shape of liquid
State, the LED lamp panel 120 occupy the sky that mounting plate 112 is certain described in the cavity of the shaping equipment 220 after being put into
Between, the material of the molten condition coats the LED lamp panel 120, and the mounting plate 112 is perpendicular to the mounting plate 112
It is wholly or partially embedded on thickness direction in the mounting plate 112, the LED lamp panel 120 is compounded to form with the mounting plate 112
Integrated formed structure.The LED lamp panel 120 carried out with the mounting plate 112 by the shaping equipment 220 it is compound, it is compound
Effect is more preferable, combined efficiency higher.
In one embodiment, the step S10 can be：LED lamp panel band 150 is provided, the LED lamp panel band 150 wraps
Include multiple continuous LED lamp panels 120.
The LED lamp panel band 150 is formed by connecting by multiple LED lamp panels 120.The LED lamp panel band 150 can pass through
Unwinding device 231, which rolls, to be stored and is used for web-like, so as to realize continuous production, improves production efficiency.
In one embodiment, after the step S40, the method further includes：
S50 draws the LED frame lamp 100 after cooling and shaping so that the LED frame lamp 100 is along the fluorescent tube
110 extending directions move.
S60 cuts the LED frame lamp 100 after cooling and shaping, obtains the LED support of preset length
Lamp 100.
After the LED lamp panel band 150 and the mounting plate 112 of molten condition are compound, by cooling and shaping, formation contains
The continuous LED frame lamp 100 of multiple LED lamp panels 120.The LED frame lamp can be drawn by dragger 232
100 so that the LED frame lamp 100 is moved along 110 extending direction of the fluorescent tube.Multiple continuous LED frame lamps 100
It is moved to the cutter device 250, by cutting, forms the LED frame lamp 100 of preset length.The preset length with
The length of the LED lamp panel 120 is identical, to ensure the integrality of the LED lamp panel 120.In the present embodiment, by multiple companies
The continuous LED frame lamp 100 is drawn and is cut, and obtains the LED frame lamp 100 of multiple preset lengths, realizes
The mass of the LED frame lamp 100, the production of serialization, can be improved production efficiency.
In one embodiment, the method for the LED frame lamp 100 that cutting obtains preset length can be：The LED
The wiring board 121 of lamp plate 120 be provided with can identified index point, in the draft gear 232 setting can sense institute
State the inductor of index point.The index point can be that magnetic oil ink dot can also be black MARK points.When the index point is
When magnetic oil ink dot, the inductor is magnetic inductor；When the index point is black MARK points, the inductor is photoelectricity
Inductor.The position of the index point can be located at the centre of the wiring board 121, the index point and the wiring board 121
The inductor is equal at a distance from 250 notch of the cutter device by the distance of one end margin of cutting.When the draft gear
When the inductor in 232 recognizes the index point on the wiring board 121, the cut-out cooling of the cutter device 250
The LED frame lamp 100 after sizing, off-position is just the edge of the wiring board 121, to obtain specific length
The LED frame lamp 100 ensure that the integrality of the LED lamp panel 120.In the present embodiment, by the way that index point and induction is arranged
Device accurately cuts the LED frame lamp 100.The same mode of production and cutting mode, ensure that the LED branch
The consistency of 100 specification of bracket lamp, improves the quality of the LED frame lamp 100.
Fig. 9 is referred to, the application one embodiment provides a kind of automatic assembly line 200 of manufacture LED frame lamp comprising
Extrusion device 210, shaping equipment 220, transmission device 230 and cooling device 240.
The extrusion device 210 is used to prepare the material and extrusion of molten condition.The extrusion device 210 includes that heating is
System and extrusion system.The heating system is used to fusible material being heated to be the material of the molten condition.The extrusion system
The material of the molten condition is squeezed out to the shaping equipment 220.It is appreciated that being prepared using the extrusion device 210
When the material of the molten condition, the heating work of the fusible material can be completed first with the heating system, it is then sharp
The extrusion work of the fused materials is completed with the extrusion system.Can also be that the heating system and the extrusion system are same
When work, to the fusible material while heating while squeeze out.
The shaping equipment 220 is used to collect the material of the molten condition and to the material setting of the molten condition,
To obtain the fluorescent tube 110 of molten condition.The fluorescent tube 110 includes shell 111, and the mounting plate being connect with the shell 111
112.The shell 111 and the mounting plate 112 common definition, one storage space 113.The shaping equipment 220 includes mouth mold
And core model, the core model are located at the inside of the mouth mold, are formed between the inner surface of the mouth mold and the outer surface of the core model
Cavity identical with 110 shape of the fluorescent tube.The shaping equipment 220 collects the material of the molten condition to the cavity
Interior, the inner surface of the mouth mold limits the outer surface of the fluorescent tube 110, and the outer surface of the core model limits the fluorescent tube 110
Inner surface, to which the fused materials to be limited to the shape of the fluorescent tube 110.
The direction of transfer of the transmission device 230 is consistent with 110 extending direction of the fluorescent tube, is used for the LED lamp panel
120 are sent in the shaping equipment 220, and are embedded on the mounting plate 112 of molten condition so that the LED lamp panel
120 are compounded to form integral structure with the mounting plate 112 when molten condition.The material of the molten condition is by the LED light
Plate 120 coats, and the mounting plate 112 is being wholly or partially embedded into the installation on 112 thickness direction of the mounting plate
In plate 112, to be compounded to form integrated formed structure.When the mounting plate 112 is in molten condition, the transmission device
The 230 transmission LED lamp panels 120, and after making the LED lamp panel 120 contact or soak with the mounting plate 112, realization is tightly
Close fitting, to preferably be compounded to form integral structure.
The cooling device 240 is used for the fluorescent tube 110 of molten condition and 120 cooling and shaping of the LED lamp panel.Institute
It states cooling device 240 and cooling is proceeded through to the fluorescent tube 110 and the lamp plate 120 of molten condition, cure, sizing obtains
The LED frame lamp 100.The cooling device 240 can be Air cooler, or water cooling unit can select according to actual needs
It selects.
In the present embodiment, by the transmission device 230, the LED lamp panel 120 is sent to the shaping equipment 220
In, and be embedded on the mounting plate 112 of molten condition so that the LED lamp panel 120 and installation when molten condition
Plate 112 is compounded to form integral structure.The LED light for the LED frame lamp 100 that the automatic production line 200 produces
Plate 120 can closely fit in the mounting plate 112, and increasing heat radiation area improves radiating efficiency, extends the LED support
The service life of lamp 100.
Meanwhile compared with traditional technology, automatic production line 200 used in the manufacture LED frame lamp 100, setting
The transmission device 230 so that the shaping equipment 220 can be completed described again while completing the fluorescent tube 110 and being molded
The compound work of insertion of LED lamp panel 120 and the mounting plate 112, can save working hour, improve production efficiency.In addition, using this
Automatic production line can realize the compound of the LED lamp panel 120 and the mounting plate 112 automatically, be not required to manually to be packed into described in
LED lamp panel 120, to save cost of labor.
In one embodiment, the transmission device 230 includes unwinding device 231 and draft gear 232.It is described to unreel dress
231 are set for sending out the LED lamp panel 120.The draft gear 232 is used to draw the described of the submitting of the unwinding device 231
LED lamp panel 120 so that the LED lamp panel 120 is moved to the shaping equipment 220, and the mounting plate of embedded molten condition
On 112.
It is appreciated that multiple LED lamp panels 120 form the LED lamp panel band 150 by connection, and rolls up and put described
On the reel of winding apparatus 231.The draft gear 232 draws the LED lamp panel band 150 on the reel, then the reel
Rotation unreels.In the LED lamp panel 150 institute of mounting plate 112 described in the cavity is moved to along 110 extending direction of the fluorescent tube
Position.Since the mounting plate 112 of molten condition has the form of liquid, the LED lamp panel 120 occupies after being put into
The certain space of the mounting plate 112.Therefore, the material of the molten condition coats the LED lamp panel 120, the installation
Plate 112 is wholly or partially embedded on 112 thickness direction of the mounting plate in the mounting plate 112, the LED lamp panel
120 are compounded to form integrated formed structure with the mounting plate 112.In the present embodiment, using the unwinding device 231 and described lead
The continuous transmission that the LED lamp panel 120 is completed in the cooperation of leading-in device 232 carries to realize the continuous production of LED frame lamp 100
High efficiency.
In one embodiment, the draft gear 232 is connect with the LED frame lamp 100 after the cooling and shaping, traction
The LED frame lamp 100 after cooling and shaping so that the LED frame lamp 100 is moved along 110 extending direction of the fluorescent tube.
The automatic assembly line further includes cutter device 250, for the LED frame lamp 100 after cooling and shaping into
Row cutting, obtains the LED frame lamp 100 of preset length.
The draft gear 232 can be adjacent with the cooling device 240.The draft gear 232 can be determined with cooling
The LED frame lamp 100 after type connects, and draws the LED frame lamp 100 after cooling and shaping, makes the LED frame lamp
100 move along 110 extending direction of the fluorescent tube.Multiple continuous LED frame lamps 100 are moved to the cutter device 250,
The cutter device 250 cuts the multiple continuous LED frame lamp 100, obtains the LED frame lamp 100 of preset length.
The preset length is identical as the length of the LED lamp panel 120, to ensure the integrality of the LED lamp panel 120.The present embodiment
In, the draft gear 232 can draw multiple continuous LED frame lamps 100, and the cutter device 250 is right
The multiple continuous LED frame lamp 100 is cut, to obtain the LED frame lamp 100 of multiple preset lengths.Institute
State automatic production line 200 can realize the mass of the LED frame lamp 100, serialization production, can be improved production effect
Rate.
In one embodiment, the wiring board 121 of the LED lamp panel 120 be provided with can identified index point, institute
The inductor of the index point can be sensed by stating setting in draft gear 232.The index point can be that magnetic oil ink dot also may be used
To be black MARK points.When the index point is magnetic oil ink dot, the inductor is magnetic inductor；When the index point is
When black MARK points, the inductor is photoelectric sensor.The position of the index point can be located in the wiring board 121
Between, the index point is equal to the inductor and the cutter device with the wiring board 121 at a distance from one end margin of cutting
The distance of 250 notch.When the inductor in the draft gear 232 recognizes the mark on the wiring board 121
When point, the cutter device 250 cuts off the LED frame lamp 100 after cooling and shaping, and off-position is just the wiring board
121 edge ensure that the integrality of the LED lamp panel 120 to obtain the LED frame lamp 100 of specific length.It is logical
The cooperation of the index point and the inductor is crossed, the cutting position of the cutter device 250 can be made accurate, and ensure that institute
The consistency for stating 100 specification of LED frame lamp improves the quality of production of the LED frame lamp 100.
The several embodiments of the application above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
Cannot the limitation to the application the scope of the claims therefore be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, under the premise of not departing from the application design, various modifications and improvements can be made, these belong to the guarantor of the application
Protect range.Therefore, the protection domain of the application patent should be determined by the appended claims.
Claims (11)
1. a kind of LED frame lamp, which is characterized in that including：
Fluorescent tube (110), the fluorescent tube (110) include shell (111), and the mounting plate being connect with the shell (111)
(112), the shell (111) and one storage space (113) of the mounting plate (112) common definition；
LED lamp panel (120), the LED lamp panel (120) are located in the storage space (113), and the LED lamp panel (120) with
The mounting plate (112) is compound and forms integral structure.
2. LED frame lamp according to claim 1, which is characterized in that the LED lamp panel (120) includes：
Wiring board (121), the wiring board (121) is perpendicular at least partially embedded institute of the mounting plate (112) thickness direction
State mounting plate (112)；
LED lamp bead (122), the LED lamp bead (122) are located at the wiring board (121) surface.
3. LED frame lamp according to claim 2, which is characterized in that the wiring board (121) is flexible circuit board.
4. LED frame lamp according to claim 2, which is characterized in that the LED lamp panel (120) contains the LED lamp bead
(122) one side is located at the storage space (113).
5. LED frame lamp according to claim 1, which is characterized in that further include：
First end cover component (130) and second end cover component (140), the first end cover component (130) and the second end cover
Component (140) is respectively arranged in the both ends of the fluorescent tube (110).
6. LED frame lamp according to claim 5, which is characterized in that the first end cover component (130) is led including first
Electric piece (131), the first end cover component (130) are realized by first conductive sheet (131) and the LED lamp panel (120)
Electrical connection.
7. LED frame lamp according to claim 5, which is characterized in that the second end cover component (140) is led including second
Electric piece (141), the second end cover component (140) are realized by second conductive sheet (141) and the LED lamp panel (120)
Electrical connection.
8. a kind of automatic production line of manufacture LED frame lamp, which is characterized in that including：
Extrusion device (210) is used to prepare the material and extrusion of molten condition；
Shaping equipment (220), material for collecting the molten condition and to the material setting of the molten condition, to obtain
The fluorescent tube (110) of molten condition, the fluorescent tube (110) include shell (111), and the installation being connect with the shell (111)
Plate (112), the shell (111) and one storage space (113) of the mounting plate (112) common definition；
Transmission device (230), transmission device (230) direction of transfer is consistent with the fluorescent tube (110) extending direction, and being used for will
LED lamp panel (120) is sent in the shaping equipment (220), and is embedded on the mounting plate (112) of molten condition, is made
It obtains the LED lamp panel (120) and is compounded to form integral structure with the mounting plate (112) when molten condition；
Cooling device (240) is used for the fluorescent tube (110) of molten condition and the LED lamp panel (120) cooling and shaping.
9. automatic production line according to claim 8, which is characterized in that the transmission device (230) includes：
Unwinding device (231), for sending out the LED lamp panel (120)；
Draft gear (232), the LED lamp panel (120) for drawing the unwinding device (231) submitting so that the LED
Lamp plate (120) is moved to the shaping equipment (220), and on the mounting plate (112) of embedded molten condition.
10. automatic production line according to claim 9, which is characterized in that the draft gear (232) and cooling and shaping
The LED frame lamp (100) connection afterwards, draws the LED frame lamp (100) after cooling and shaping so that the LED support
Lamp (100) is moved along the fluorescent tube (110) extending direction.
11. automatic production line according to claim 10, which is characterized in that further include：
Cutter device (250) obtains preset length for being cut to the LED frame lamp (100) after cooling and shaping
The LED frame lamp (100).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820445564.XU CN208074620U (en) | 2018-03-30 | 2018-03-30 | LED frame lamp and its automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820445564.XU CN208074620U (en) | 2018-03-30 | 2018-03-30 | LED frame lamp and its automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208074620U true CN208074620U (en) | 2018-11-09 |
Family
ID=64042650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820445564.XU Active CN208074620U (en) | 2018-03-30 | 2018-03-30 | LED frame lamp and its automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208074620U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108343854A (en) * | 2018-03-30 | 2018-07-31 | 广东德豪润达照明电气有限公司 | LED frame lamp, the manufacturing method of LED frame lamp and its automatic production line |
-
2018
- 2018-03-30 CN CN201820445564.XU patent/CN208074620U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108343854A (en) * | 2018-03-30 | 2018-07-31 | 广东德豪润达照明电气有限公司 | LED frame lamp, the manufacturing method of LED frame lamp and its automatic production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US8833965B2 (en) | Light-emitting circuit, luminaire, and manufacturing method for the light-emitting circuit | |
| CN102255031B (en) | Light emitting diode (LED) radiator and manufacturing method thereof | |
| CN112648544A (en) | LED straight lamp | |
| CN103791286A (en) | Linear LED light source, linear LED lamp and manufacturing method for linear LED light source | |
| CN208074620U (en) | LED frame lamp and its automatic production line | |
| CN108343854A (en) | LED frame lamp, the manufacturing method of LED frame lamp and its automatic production line | |
| US20160356440A1 (en) | Light bar | |
| CN104600187A (en) | Heat radiation structure of high illumination surface adhesive LED | |
| CN107191858A (en) | Motor vehicles signal lamp | |
| CN213777331U (en) | LED ball bubble lamp convenient to equipment | |
| CN107394033A (en) | LED filament manufacturing process and LED filament | |
| CN211450407U (en) | Strip lamp | |
| CN210717028U (en) | LED filament and light source equipment | |
| CN201378598Y (en) | Encapsulation structure of high-power light emitting diode with high light emitting rate | |
| CN210986509U (en) | L ED filament and light source equipment | |
| CN203774365U (en) | Three-dimensional LED luminous body | |
| CN103872032A (en) | Three-dimensional LED (light emitting diode) luminous body and processing method thereof | |
| CN204879597U (en) | LED bulb and LED filament that has terminal structure thereof | |
| CN219673993U (en) | Integrated lamp tube light source plate and lamp tube | |
| CN214094378U (en) | Connecting wire and LED illumination lamps and lanterns | |
| CN215118940U (en) | Light-emitting diode with long service life | |
| CN220648178U (en) | Flexible filament splicing structure | |
| CN219610474U (en) | RGB LED support | |
| CN218295407U (en) | Novel LED light source lamp strip | |
| CN213452981U (en) | COB driving device and lamp |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 519085 Guangdong city of Zhuhai province high tech Zone Tangjiawan town Jinfeng Road No. 1 office building on the third floor Room 301 Patentee after: Zhuhai Leishi Lighting Co.,Ltd. Address before: 519085 Guangdong city of Zhuhai province high tech Zone Tangjiawan town Jinfeng Road No. 1 office building on the third floor Room 301 Patentee before: ELEC-TECH INTERNATIONAL Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |