CN208060333U - Online abrasive particle monitoring device for armored vehicle - Google Patents
Online abrasive particle monitoring device for armored vehicle Download PDFInfo
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- CN208060333U CN208060333U CN201820527035.4U CN201820527035U CN208060333U CN 208060333 U CN208060333 U CN 208060333U CN 201820527035 U CN201820527035 U CN 201820527035U CN 208060333 U CN208060333 U CN 208060333U
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- abrasive grain
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- particle size
- monitoring device
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- 239000002245 particle Substances 0.000 title claims abstract description 59
- 238000012806 monitoring device Methods 0.000 title claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 46
- 238000012544 monitoring process Methods 0.000 claims abstract description 28
- 239000010687 lubricating oil Substances 0.000 claims abstract description 24
- 239000003921 oil Substances 0.000 claims abstract description 22
- 239000006061 abrasive grain Substances 0.000 claims description 80
- 238000004804 winding Methods 0.000 claims description 13
- 230000005284 excitation Effects 0.000 claims description 11
- 239000004677 Nylon Substances 0.000 claims description 10
- 229920001778 nylon Polymers 0.000 claims description 10
- 230000003321 amplification Effects 0.000 claims description 9
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 8
- 229910000859 α-Fe Inorganic materials 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 230000001939 inductive effect Effects 0.000 abstract 1
- 230000009471 action Effects 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005291 magnetic effect Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 241000208340 Araliaceae Species 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 235000008434 ginseng Nutrition 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000010183 spectrum analysis Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000010913 used oil Substances 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model discloses an online abrasive particle monitoring device for armored vehicles, which comprises an acquisition control system, and an abrasive particle size monitoring unit and an abrasive particle concentration detection unit which are electrically connected with the acquisition control system; the abrasive particle size monitoring unit comprises a particle size sensor for monitoring the particle size of large-size abrasive particles in the lubricating oil; the abrasive particle concentration detection unit comprises a flow monitor, an abrasive particle collector and a concentration sensor; the particle size sensor, the flow monitor, the abrasive particle collector and the concentration sensor are sequentially arranged on an oil return path of lubricating oil; the particle size sensor and the concentration sensor are inductive abrasive particle sensors; the utility model discloses an online grit monitoring devices for armored vehicle, whole device are installed on the lubricating oil return way, can realize the on-line monitoring of grit granularity, concentration simultaneously.
Description
Technical field
The utility model is related to a kind of complicated machineries to equip online abrasive grain monitoring device, and in particular to a kind of armored vehicle
With online abrasive grain monitoring device, belong to military equipment technical field.
Background technology
The main reason for mechanized equipment failure is the failure of parts, and the wear out failure of parts is wherein most often
See, most important failure mode；Wear particle monitoring technology based on oil analysis is by analyzing abrasion in used-oil
The case where grain, obtains equipment state of wear information；Currently, the wear particle monitoring method used is using spectrum analysis and analyzing iron spectrum as generation
Based on the off-line monitoring mode of table, that there is equipment is expensive for these methods, testing cost is high, detection cycle is long, it is complicated for operation not
The shortcomings of conducive to promoting the use of；Therefore, the online abrasive grain monitoring device meaning that invention real-time is good, compact-sized, monitoring efficiency is high
Justice is great.
Invention content
A kind of in order to solve the above problems, the utility model proposes the online abrasive grain monitoring device of armored vehicle, can be simultaneously
The on-line monitoring of realization wear particle size, concentration.
The armored vehicle of the utility model online abrasive grain monitoring device, including acquisition control system, and and acquisition control
The wear particle size monitoring unit and wear particle concentration detection unit of system electrical connection；The wear particle size monitoring unit include for pair
The particle size sensor that the granularity of large scale abrasive grain is monitored in lubricating oil；The wear particle concentration detection unit includes flow monitoring
Device, abrasive grain collector and concentration sensor；The particle size sensor, flow monitor, abrasive grain collector and concentration sensor according to
It is secondary to be installed on the oil return line of lubricating oil；The particle size sensor and concentration sensor are inductance type abrasive grain sensor, granularity
Sensor, which is realized, monitors the granularity of large scale abrasive grain, but to the monitoring capability of small size abrasive grain deficiency；Abrasive grain collector exists
Under magneticaction first by agglomeration of abrasive particles together, then discharge abrasive grain under the action of acquisition control system, improve abrasive grain and moistening
Local concentration in lubricating oil so that concentration sensor realizes the monitoring to the positive bulk concentration of small size abrasive grain, and measured data are institutes
Collect the reflection of abrasive grain overall density；Particle size sensor realizes granularity monitoring, and concentration sensor realizes concentration monitor, online in this way
Abrasive grain monitoring device can obtain the granular information and concentration information of Metals In Lubricating abrasive grain simultaneously.
Further, the inductance type abrasive grain sensor is by cell winding, coil excitation circuitry, cross-correlation detecting circuit
It is formed with DC amplification circuit；Its input terminal of the cell winding and output end are examined with coil excitation circuitry and cross-correlation respectively
Wave circuit is electrically connected；Described its output end of cross-correlation detecting circuit is electrically connected with DC amplification circuit, the lubricating oil containing abrasive grain
It is flowed through from the detection coil of cell winding, coil excitation circuitry generates sinusoidal excitation voltage by self-oscillation, is applied to biography
Sensor coil both ends；Then after cross-correlation detecting circuit detection, the faint d. c. voltage signal of output reflection wear particle concentration, most
It is further amplified by DC amplification circuit.
Still further, the cell winding is connected in series by detection coil and reference coil, and detection coil and ginseng
It is equal in magnitude to examine coil its inductance；The detection line coil and a reference coil is placed side by side in the shell of aluminum, and detection coil and
It is separated by ferrite core between reference coil；The detection coil is wound in the equal nylon tube of internal-and external diameter with reference coil
On, and the nylon tube in detection coil is hollow, both ends are formed with the oil pipe for being connected with lubricating oil return road of shape of threads
Connector.
Further, the number of turns of its reference coil of particle size sensor is 70 ~ 80.
Further, the number of turns of its reference coil of concentration sensor is 130 ~ 140.
Further, the flow monitor is made of flow sensor and signal processing unit；The flow sensor
It is installed on the oil return line of lubricating oil；The flow sensor is connect through signal processing unit with acquisition control system, at signal
The analog signal for the reflection flow of lubrication size that flow sensor exports is converted to digital signal and passes to acquisition by reason unit
Control system.
Further, the abrasive grain collector includes electromagnet and relay；The electromagnet is electrically connected with relay；Institute
Relay is stated to be electrically connected with acquisition control system；The electromagnet is installed on the oil return line of oil leab, and is passed positioned at flow
On rear side of sensor, electromagnet is mounted on the oil return line of oil leab（After flow sensor）, relay controls the logical of electromagnet
It is disconnected；When the solenoid is energized, the ferromagnetics abrasive grain in fluid is adsorbed near installation site, when the electromagnet is powered off, release
Abrasive grain.
Further, the acquisition control system is made of PC104 mainboards, signal acquisition control panel and display screen；It is described
Signal acquisition control panel and display screen are electrically connected with PC104 mainboards respectively, are completed the acquisition of sensor analog signals, are handled, deposit
Storage and display, realize the control to flow monitor, abrasive grain collector, sensor sample.
Compared with prior art, the online abrasive grain monitoring device of the armored vehicle of the utility model, whole
A device be mounted on lubricating oil return road, can be achieved at the same time wear particle size, concentration on-line monitoring；Particle size sensor and concentration
Sensor is inductance type two coil configuration, is connected in series by detection line coil and a reference coil, lubricating oil is detected by sensor
When coil, metal worn particle therein makes coil inductance change, and then causes sensor output reflection wear particle size or concentration
Voltage value；Granularity monitoring is realized by the voltage value of the real-time the acquisition granularity sensor output of acquisition control processing system；Concentration
In monitoring process, flow of lubrication value of the acquisition control system according to flow monitor output controls the collection of abrasive grain collector
Time interval, it is ensured that concentration sensor measured value can true wear particle concentration value.
Description of the drawings
Fig. 1 is the overall structure schematic block diagram of the utility model.
Fig. 2 is the principle schematic of the inductance type abrasive grain sensor of the utility model.
Fig. 3 is the structural schematic diagram of the inductance type abrasive grain sensor of the utility model.
Fig. 4 is the acquisition control system workflow schematic diagram of the utility model.
Each component is labeled as in attached drawing：1- particle size sensors, 2- flow monitors, 3- abrasive grain collectors, 4- concentration sensing
Device, 5- acquisition control systems, 6- coil excitation circuitries, 7- cell windings, 8- cross-correlation detecting circuits, 9- direct currents amplification electricity
Road, 12- shells, 13- ferrite cores, 14- nylon tubes, 15- oil connections, L1- detection coils, L2- reference coils.
Specific implementation mode
The online abrasive grain monitoring device of armored vehicle as shown in Figures 1 to 4, including acquisition control system 5, and with acquisition
The wear particle size monitoring unit and wear particle concentration detection unit that control system 5 is electrically connected；The wear particle size monitoring unit includes
The particle size sensor 1 being monitored for the granularity to large scale abrasive grain in lubricating oil；The wear particle concentration detection unit includes
Flow monitor 2, abrasive grain collector 3 and concentration sensor 4；The particle size sensor 1, flow monitor 2, abrasive grain collector 3
It is installed on the oil return line of lubricating oil successively with concentration sensor 4；The particle size sensor 1 and concentration sensor 4 are inductance
Formula abrasive grain sensor.
The inductance type abrasive grain sensor is by cell winding 7, coil excitation circuitry 6, cross-correlation detecting circuit 8 and direct current
Amplifying circuit 9 forms；Its input terminal of the cell winding 7 and output end respectively with coil excitation circuitry 6 and cross-correlation detection
Circuit 8 is electrically connected；8 its output end of the cross-correlation detecting circuit is electrically connected with DC amplification circuit 9.
The cell winding 7 is connected in series by detection coil L1 and reference coil L2, and detection coil L1 and reference line
Its inductance of circle L2 is equal in magnitude；The detection coil L1 and reference coil L2 are placed side by side in the shell of aluminum, and detection coil
It is separated by ferrite core 13 between L1 and reference coil L2；The detection coil L1 and reference coil L2 is wound in internal-and external diameter
Nylon tube 14 on equal nylon tube 14, and in detection coil L1 is hollow, and both ends are formed with being used for and lubrication for shape of threads
The connected oil connection 15 of oily oil return line.
The number of turns of 1 its reference coil of the particle size sensor is 70 ~ 80.
The number of turns of 4 its reference coil of the concentration sensor is 130 ~ 140.
The flow monitor 2 is made of flow sensor and signal processing unit；The flow sensor is installed on profit
On the oil return line of lubricating oil；The flow sensor is connect through signal processing unit with acquisition control system 5.
The abrasive grain collector 3 includes electromagnet and relay；The electromagnet is electrically connected with relay；The relay
It is electrically connected with acquisition control system 5；The electromagnet is installed on the oil return line of oil leab, and after flow sensor
Side.
The acquisition control system 5 is made of PC104 mainboards, signal acquisition control panel and display screen；The signal acquisition
Control panel and display screen are electrically connected with PC104 mainboards respectively.
The armored vehicle of the utility model is as follows with the operation principle of online abrasive grain monitoring device：
Particle size sensor, which is realized, monitors the granularity of large scale abrasive grain, but to the monitoring capability of small size abrasive grain deficiency；
Abrasive grain collector under magneticaction first by agglomeration of abrasive particles together, then discharge abrasive grain under the action of acquisition control system,
Improve local concentration of the abrasive grain in lubricating oil so that concentration sensor realizes the monitoring to the positive bulk concentration of small size abrasive grain, institute
Data measured is the reflection of collected abrasive grain overall density；Particle size sensor realizes that concentration is realized in granularity monitoring, concentration sensor
Monitoring, abrasive grain monitoring device online in this way can obtain the granular information and concentration information of Metals In Lubricating abrasive grain simultaneously.
Wherein, particle size sensor and concentration sensor are inductance type abrasive grain sensor, and principle is identical, but structure size
Upper different from；As shown in Fig. 2, inductance type abrasive grain sensor is by coil excitation circuitry, cell winding, cross-correlation detecting circuit
It is formed with DC amplification circuit；Cell winding is connected in series by inductance coil L1 and L2, and wherein L1 is detection coil, and L2 is ginseng
Coil is examined, coil excitation circuitry is in cell winding ends A, the sinusoidal voltage of 2 points of application with same frequency and reversed-phase of B；When containing abrasive grain
Lubricating oil enters in detection coil, and abrasive grain changes the distribution in primary coil magnetic field under the action of coil alternating magnetic field so that detection
The equivalent inductance of coil changes, and then influences the output of sensor C point voltages；Then through cross-correlation detecting circuit by AC signal
Become direct current signal, then the signal is further amplified by DC amplification circuit；
Its operation principle of inductance type abrasive grain sensor is as follows：If A point voltages, B point voltages, whereinFor driving voltage amplitude,For driving voltage frequency；Assuming that detection coil is tight with reference coil
Lattice are consistent,Indicate single coil resistance,Indicate coil inductance；When without abrasive grain, detection coil is in balance position with reference coil
It sets, the output of sensor C pointsIt is zero；In the presence of having abrasive grain in detection coil, detection coil inductance knots modification is, coilIt remains unchanged, so the variation of equiva lent impedance is, and reference coil impedance is constant, it is contemplated that, at this time
Sensor exports：
；（1）
The quality factor of coil are, then the peak value of C points output voltage be
；（2）
Phase is
；（3）
By（2）Formula is it is found that the peak value of sensor output voltage and the increment of equivalent inductanceIt is proportional；
In cross-correlation detection link, the input signal of multiplierWith the same phase of sensor output signal, reference signalWith swash
The same phase of signal is encouraged, then
；（4）
；（5）
Wherein,,It is constant related with circuit, according to cross-correlation test theory, input signal and reference signal warp
After multiplier and low-pass filtering, the direct current signal of output is
；（6）
It is constant related with circuit,（6）Formula proposes requirement to the phase of sensor output signal, and φ values should be as possible
Close to 0 or π, in order to avoid（6）In formula becauseValue is too small, weakens amplifying power of the circuit to sensor output signal；By（3）Formula
Phase is only related with the quality factor of coil；Obviously, only the quality factor of guaranteed coil are sufficiently large, just ensure that sensor is defeated
Go out signal effectively to be amplified；
As shown in figure 3, detection coil is connected with reference coil, be placed side by side in the shell of aluminum, be used in combination ferrite core every
It opens, plays shielding action；Detection coil is wrapped in reference coil on the equal nylon tube of internal-and external diameter, the nylon in detection coil
Pipe is hollow, and both ends are formed with the oil connection of shape of threads, for being connected with lubricating oil return road；When work, lubricating oil carries mill
Grain is flowed through from the hollow nylon tube in detection coil；Since particle size sensor is monitored for realizing the granularity of abrasive grain, to carry
High-resolution（Coil is unsuitable long）And the quality factor of coil are taken into account, reference coil the number of turns is between 70 ~ 80, and concentration passes
Sensor is the concentration monitor for realizing abrasive grain, the main quality factor for considering coil, therefore coil wants longer, reference coil
The number of turns is between 130 ~ 140；Theoretically the number of turns with detection coil of reference coil are answered equal, but detection coil in actual device
2 ~ 3 circle more than reference coil, it is ensured that sensor can export a forward bias voltage in the case of no abrasive grain, to reduce background
The interference of noise；
As shown in figure 4, acquisition control system is used to complete at granularity monitoring and the acquisition of concentration monitor, control and data
Reason, it is made of function modules such as flow collection, the relay control of abrasive grain collector, controlling of sampling, processing displays；Acquisition control
The voltage signal of system processed constantly the acquisition granularity sensor output is logical by judging whether there is abrasive grain with background voltage comparison
It crosses, and records the size of abrasive grain；
Using abrasive grain collector raising sensor to the detectability of small size ferromagnetics abrasive grain, the mill being made of electromagnet
The amount that grain collector can collect abrasive grain can be by（7）Formula determines：
；（7）
（7）In formula, u is flow（cm3/s）, τ is acquisition time interval（s）, c is wear particle concentration in lubricating oil（mg/L）, ε
For a dimensionless constant related with electromagnet magnetic field intensity, it can be seen that, when abrasive grain collecting amount is with flow of lubrication, collection
Between, wear particle concentration it is related, to ensure that the value acquired every time can really reflect the changing rule of wear particle concentration, answered in monitoring process
It is certain constant to keep the product of flow u and acquisition time interval τ；Therefore, during concentration monitor, acquisition control system wants root
According to the variation of flow monitor output valve, the break-make by controlling abrasive grain collector relay is adjusted in real time between acquisition time
Every.
To sum up, with the online abrasive grain monitoring device of the utility model, simple in structure, dependable performance can realize complicated machine
Tool equips the on-line real time monitoring of lubricating oil wear particle size and concentration, and the judgement to equip state of wear and wear trend provides can
By means.
Above-described embodiment is only the better embodiment of the utility model, therefore all according to the utility model patent application range
The equivalent change or modification that the structure, feature and principle is done, is included in the scope of the utility model patent application.
Claims (8)
1. a kind of online abrasive grain monitoring device of armored vehicle, it is characterised in that：Including acquisition control system, and and acquisition control
The wear particle size monitoring unit and wear particle concentration detection unit of system electrical connection；The wear particle size monitoring unit include for pair
The particle size sensor that the granularity of large scale abrasive grain is monitored in lubricating oil；The wear particle concentration detection unit includes flow monitoring
Device, abrasive grain collector and concentration sensor；The particle size sensor, flow monitor, abrasive grain collector and concentration sensor according to
It is secondary to be installed on the oil return line of lubricating oil；The particle size sensor and concentration sensor are inductance type abrasive grain sensor.
2. the online abrasive grain monitoring device of armored vehicle according to claim 1, it is characterised in that：The inductance type abrasive grain
Sensor is made of cell winding, coil excitation circuitry, cross-correlation detecting circuit and DC amplification circuit；The pickup wire
Its input terminal and output end is enclosed to be electrically connected with coil excitation circuitry and cross-correlation detecting circuit respectively；The cross-correlation detecting circuit
Its output end is electrically connected with DC amplification circuit.
3. the online abrasive grain monitoring device of armored vehicle according to claim 2, it is characterised in that：The cell winding
It is connected in series by detection coil and reference coil, and its inductance of detection line coil and a reference coil is equal in magnitude；The detection coil
It is placed side by side in the shell of aluminum with reference coil, and is separated by ferrite core between detection line coil and a reference coil；It is described
Detection coil is wound in reference coil on the equal nylon tube of internal-and external diameter, and the nylon tube in detection coil be it is hollow,
Both ends are formed with the oil connection for being connected with lubricating oil return road of shape of threads.
4. the online abrasive grain monitoring device of armored vehicle according to claim 1, it is characterised in that：The particle size sensor
The number of turns of its reference coil is 70 ~ 80.
5. the online abrasive grain monitoring device of armored vehicle according to claim 1, it is characterised in that：The concentration sensor
The number of turns of its reference coil is 130 ~ 140.
6. the online abrasive grain monitoring device of armored vehicle according to claim 1, it is characterised in that：The flow monitor
It is made of flow sensor and signal processing unit；The flow sensor is installed on the oil return line of lubricating oil；The flow
Sensor is connect through signal processing unit with acquisition control system.
7. the online abrasive grain monitoring device of armored vehicle according to claim 1, it is characterised in that：The abrasive grain collector
Including electromagnet and relay；The electromagnet is electrically connected with relay；The relay is electrically connected with acquisition control system；Institute
It states electromagnet to be installed on the oil return line of oil leab, and on rear side of flow sensor.
8. the online abrasive grain monitoring device of armored vehicle according to claim 1, it is characterised in that：The acquisition control system
System is made of PC104 mainboards, signal acquisition control panel and display screen；The signal acquisition control panel and display screen respectively with
PC104 mainboards are electrically connected.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820527035.4U CN208060333U (en) | 2018-04-13 | 2018-04-13 | Online abrasive particle monitoring device for armored vehicle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820527035.4U CN208060333U (en) | 2018-04-13 | 2018-04-13 | Online abrasive particle monitoring device for armored vehicle |
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ID=63986220
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112483871A (en) * | 2020-11-25 | 2021-03-12 | 广州机械科学研究院有限公司 | Pollution discharge device, lubricating system and mechanical equipment |
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2018
- 2018-04-13 CN CN201820527035.4U patent/CN208060333U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112483871A (en) * | 2020-11-25 | 2021-03-12 | 广州机械科学研究院有限公司 | Pollution discharge device, lubricating system and mechanical equipment |
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