CN103308431B - Sensor for monitoring metal abrasive particles in oil liquid on line and application method for sensor - Google Patents

Sensor for monitoring metal abrasive particles in oil liquid on line and application method for sensor Download PDF

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Publication number
CN103308431B
CN103308431B CN201310219608.9A CN201310219608A CN103308431B CN 103308431 B CN103308431 B CN 103308431B CN 201310219608 A CN201310219608 A CN 201310219608A CN 103308431 B CN103308431 B CN 103308431B
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sensor
coil
inductive coil
monitoring
drive coil
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CN103308431A (en
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张应红
方贵明
王衍学
彭森光
吴明
蒋占四
罗奕
高鹏
陈虎城
高成
韩晋栋
赵龙阳
高波
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Guilin University of Electronic Technology
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Guilin University of Electronic Technology
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Abstract

The invention discloses a sensor for monitoring metal abrasive particles in oil liquid on line. The sensor is a mutual inductance sensor and comprises an exciting coil and an inducting coil, wherein an oil path through which the oil liquid can pass is arranged in the center of a framework made of a magnetic inert material; the exciting coil and the inducting coil are coaxially wound on the framework; the inducing coil is positioned between the exciting coil and the framework; the axial length of the inducting coil is 1/4-1/2 of that of the exciting coil; and the axial center points of the inducting coil and the exciting coil are superposed. The sensor realizes zero compensation and adjustment by adopting a parallel measurement structure and is simple in structure, high in sensitivity, high in linearity and high in interference resistance. The sensor applied to on-line monitoring for the metal abrasive particles in the oil liquid is convenient to operate, high in instantaneity, high in measurement precision and accurate and reliable in monitored result and can be widely applied to military and civil fields and used for monitoring the pollution degree and the abrasion to the oil liquid of lubricating systems of mechanical equipment such as various air planes, naval vessels and automobiles and monitoring and diagnosing faults of the lubricating systems of the mechanical equipment to avoid safety accidents.

Description

For sensor and the application process thereof of on-line monitoring fluid metal worn particle
Technical field
The present invention relates to mechanical equipment state monitoring, specifically oil analyzing technology wherein, more specifically for sensor and the application process thereof of on-line monitoring fluid metal worn particle.
Background technology
It is modal failure mode that equipment attrition lost efficacy, and the fault of plant equipment more than 70% is relevant with wearing and tearing, can the lubrication and abrasion state of good judgment device by the parameter that obtains monitoring and the analysis of fluid.It is the new technology for mechanical equipment state monitoring developed rapidly in recent ten years, and especially in engine, gear drive, bearing arrangement, hydraulic system etc., this technology achieves significant benefit, is thus at home and abroad paid much attention to.At present in the country of industry prosperity, oil analyzing technology or is becoming one of indispensable method of mechanical equipment state monitoring and fault diagnosis, occupies critical role.Oil analyzing technology is divided into off-line type and online.Traditional off-line type mainly concentrates on the aspects such as spectral analysis, analyzing iron spectrum, grain count, oil physical and chemical analysis.The analysis principle that online detection system adopts mainly contains electromagnetic method, X-ray energy spectrum, electrostatic method and photoelectric method etc.Compared with online machine oil analysis, compared with online machine oil analysis, off-line type machine oil analysis has very high monitoring accuracy.But lab analysis time-consuming longer (need to gather, transmit, processing sample and wait analysis result) and testing cost high.And in long analysis time, the oil quality in machine system is deteriorated and causes system failure in off-line analysis process.Therefore off-line type exist workload large, can not real time reaction fluid feature, can cause and sentence erroneous judgement and the high shortcoming of detecting instrument cost late.Monitoring plant equipment is from may wear to the process that inefficacy is a quantitative change to qualitative change, and the time that this process occurs is unknown, the monitoring of fluid just can not be made to be full of contingency so at every moment must carry out on-line monitoring to fluid.Fluid on-line monitoring overcomes the defect of traditional deficiency that laboratory off-line analysis method cost is high, complicated operation, measurement sample point are limited very well, becomes the Main way of Oil Monitoring Technique of new generation development.And fluid on-line monitoring has a lot of disturbing factor, want Timeliness coverage problem and just must possess very high monitoring accuracy.
Summary of the invention
The object of the present invention is to provide a kind of highly sensitive, the linearity is good, the sensor for on-line monitoring fluid metal worn particle that antijamming capability is strong.
Sensor for on-line monitoring fluid metal worn particle of the present invention is mutual inductance type inductance sensor, comprise drive coil and inductive coil, arranging in the frame center made from magnetic-lag material can by the oil circuit of fluid, the drive coil that coiling is coaxial on skeleton and inductive coil, inductive coil is between drive coil and skeleton, the axial length of inductive coil is 1/4 ~ 1/2 of drive coil axial length, and inductive coil overlaps with the axial midpoint of drive coil.
The present invention's application ANSYS software is to solenoid coil modeling and simulating, numerical analysis method is utilized to be studied sensor construction, find the magnetic field distribution situation that motivating solenoid coil produces, zone line in solenoid coil inside forms the magnetic field of approaches uniformity and this regional magnetic field is the strongest, and coil magnetic fidle of end strength retrogression to 1/2 of central magnetic field intensity, not uniform from centre along axis to the magnetic field intensity at two ends, neither linear attenuation, but arc decay.So the inductive coil of sensor must, in the middle of the coil of drive coil, just make sensor have optimum sensitivity and the linearity.The length of inductive coil must be determined according to the length in the uniform region of intermediate approximation in the magnetic field of drive coil generation.
For making sensor have optimum sensitivity, sensor is exported and has the good linearity, the optimum value of the axial length of inductive coil should be 1/4 ~ 1/2 of drive coil axial length.
Another object of the present invention is by the on-line monitoring of sensor application of the present invention in fluid metal worn particle.
The key step using sensor of the present invention to carry out monitoring is as follows:
A. drive coil L1 and L2 of two identical sensors parallel connection access excitation AC field module fd is realized zero compensation and adjustment, two inductive coil LS1 and LS2 differential concatenation are connected into alternating current bridge with resistance R1 and R2 of the resistances such as two, sensor exports two ends connection signal conditioning module, electric capacity C and deflection machine R pbe connected on sensor one between output terminal and Signal-regulated kinase;
B. fluid passes through from the oil circuit of one of them sensor, and another one sensor does not pass into any material;
C. the output signal of sensor is after Signal-regulated kinase acquisition process, obtains the relevant parameters of fluid metal worn particle.
For making monitoring result accurate, resistance R1 is far longer than the equiva lent impedance of inductive coil.
Drive coil L1 and L2 parallel connection access excitation AC field module fd, drive coil is transfused to excitation AC field and produces alternating magnetic field, the induction electromotive force output that inductive coil LS1 and LS2 produces due to the change in magnetic field.The induction electromotive force differential concatenation that inductive coil LS1 and LS2 produces exports, and the fixed resistance very large with two resistances is connected into alternating current bridge exports.Electric capacity C and deflection machine R pfor the balance adjustment of alternating current bridge.When the brachium pontis containing drive coil and inductive coil in sensor, by the fluid containing metal worn particle, another is obstructed out-of-date, and metal worn particle affects the magnetic field intensity of sensor, destroys the balance of electric bridge, and inductive coil exports the alternating voltage of respective magnitudes.When not having the fluid of abrasive particle by sensor, the voltage that two induced field coils of sensor produce is identical, and it is zero that bridge circuit exports.Output voltage size and metal worn particle concentration are directly proportional, and the metal worn particle concentration contained in fluid is larger, and output voltage values is larger.By Signal-regulated kinase to output signal acquisition and processing, reach the object to fluid metal worn particle concentration on-line monitoring.Certain subsequent treatment also comprises data and the result treatment step of some routines such as A/D conversion and microprocessor processes.
Amplitude and the relationship description of metal worn particle number of output signal are as follows:
The induced electromotive force of two inductive coils with be respectively:
In formula, for exciting current; for power supply angular frequency; for LS1 is to the coefficient of mutual inductance of L1; for LS2 is to L2 coefficient of mutual inductance.
Then output voltage is:
Before metal worn particle enters sensor, the inductance of generation is:
When time,
In formula, for permeability of vacuum; represent the number of turn of drive coil coil; R represents the internal diameter of magnetic-lag pipe; L represents drive coil axial length.
When a metal worn particle enters sensor, the inductance increment of generation is:
In formula, for metal worn particle relative permeability; for metal worn particle radius; for metal worn particle axial length.
Suppose that abrasive particle is circular, namely 2 , then above formula is reduced to:
When there being n abrasive particle to enter sensor, total inductance increment is:
So the rate of change of inductance is:
Therefore, when sensor physical dimension (r, L) is determined, the relative permeability of metal worn particle , metal worn particle quantity n larger, then inductance value change is greatly, and output voltage signal amplitude is also larger, namely output signal amplitude and the quantity n of metal worn particle proportional.
The sensor construction of on-line monitoring fluid metal worn particle of the present invention is reasonable, and highly sensitive, the linearity is good, and antijamming capability is strong.By sensor application of the present invention in on-line monitoring fluid metal worn particle, method is easy to operate, and real-time is good, and measuring accuracy is high, and monitoring result accurately and reliably.
Sensor of the present invention and the application process in on-line monitoring thereof, dual-use field can be applied to, comprise the monitoring of oil contamination degree and the malfunction monitoring diagnosis of the lubricating system of the plant equipment such as various aircraft, naval vessel and automobile, avoid because in wearing and tearing or fluid, abrasive particle too much can not Timeliness coverage and process, and cause mechanical fault.
Accompanying drawing explanation
Fig. 1 cell winding structural drawing.
Fig. 2 sensor measurement schematic diagram.
Embodiment
The present invention is further described by embodiment below in conjunction with accompanying drawing.
See Fig. 1.The sensor of on-line monitoring fluid metal worn particle is mutual inductance type inductance sensor, comprise drive coil and inductive coil, arranging in the frame center that magnetic-lag material is made can by the oil circuit of fluid, coiling coaxial excitation coil and inductive coil on skeleton, inductive coil is between drive coil and skeleton, the axial length of inductive coil is 1/3 of drive coil axial length, overlapping with the axial midpoint of drive coil of inductive coil, namely in the axial direction, inductive coil is in the middle part of drive coil.
See Fig. 2.The key step that use the sensor carries out on-line monitoring fluid metal worn particle is as follows:
A. by drive coil L1 and L2 of two identical sensors parallel connection access excitation AC field module fd, two inductive coil LS1 and LS2 differential concatenation are connected into alternating current bridge with resistance R1 and R2 of the resistances such as two, sensor exports two ends connection signal conditioning module, electric capacity C and potentiometer R pbe connected on sensor one between output terminal and Signal-regulated kinase;
Resistance R1 is wherein far longer than the equiva lent impedance of inductive coil.
B. fluid passes through from the oil circuit of one of them sensor, and another one sensor does not pass into any material;
C. the output signal of sensor is after Signal-regulated kinase acquisition process, obtains the relevant parameters of fluid metal worn particle in time: as the concentration (grain number/liter or mg/litre) of metal worn particle in fluid, the relative permeability of metal worn particle and the particle diameter of metal worn particle.
Subsequent treatment also comprises data and the result treatment step of some routines such as A/D conversion and microprocessor processes.

Claims (4)

1. for the sensor of on-line monitoring fluid metal worn particle, for mutual inductance sensor, comprise drive coil and inductive coil, it is characterized in that: arranging in the frame center that magnetic-lag material is made can by the oil circuit of fluid, the drive coil that coiling is coaxial on skeleton and inductive coil, inductive coil is between drive coil and skeleton, and the axial length of inductive coil is 1/4 ~ 1/2 of drive coil axial length, and inductive coil overlaps with the axial midpoint of drive coil.
2. sensor according to claim 1, is characterized in that: the axial length of inductive coil is 1/4 ~ 1/3 of drive coil axial length.
3. sensor according to claim 1 is in the application of fluid metal worn particle on-line monitoring, it is characterized in that: mainly comprise following step
A. by drive coil L1 and L2 of two identical sensors parallel connection access excitation AC field module fd, two inductive coil LS1 and LS2 differential concatenation are connected into alternating current bridge with resistance R1 and R2 of the resistances such as two, two output terminal connection signal conditioning module of sensor, electric capacity C and potentiometer R pbe connected on one of sensor between output terminal and Signal-regulated kinase;
B. after, fluid passes through from the oil circuit of one of them sensor, and another one sensor does not pass into any material;
C. the output signal of sensor is after Signal-regulated kinase acquisition process, obtains the relevant parameters of fluid metal worn particle.
4. apply as claimed in claim 3, it is characterized in that: resistance R1 is far longer than the equiva lent impedance of inductive coil.
CN201310219608.9A 2013-06-05 2013-06-05 Sensor for monitoring metal abrasive particles in oil liquid on line and application method for sensor Expired - Fee Related CN103308431B (en)

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