CN208051084U - A kind of control valve automatic loading and unloading device - Google Patents
A kind of control valve automatic loading and unloading device Download PDFInfo
- Publication number
- CN208051084U CN208051084U CN201721766122.7U CN201721766122U CN208051084U CN 208051084 U CN208051084 U CN 208051084U CN 201721766122 U CN201721766122 U CN 201721766122U CN 208051084 U CN208051084 U CN 208051084U
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- control valve
- lathe
- pneumatic
- motion
- automatic loading
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Abstract
The utility model discloses a kind of control valve automatic loading and unloading device, the electric machining head is mounted on big Z motive spindles, the XY motion platforms are mounted on the workbench of lathe, the Y-axis guide rail module is arranged in lathe side, it is moved along lathe Y direction, X-axis motion is arranged in front of lathe, it is moved along lathe X-direction, rotary cylinder is slidably connected at by Pneumatic slid platform on Y-axis guide rail module, pneumatic clamper group includes two pneumatic clampers and connecting rod, two pneumatic clampers are symmetricly set on connecting rod two end, rotary cylinder output end is connected at connecting rod center, it rotates, charging pan is mounted on X-axis motion, the fixture is mounted on XY motion platforms, dry body is arranged on electric machining head.The utility model improves the processing efficiency of the fine spray orifice electrical discharge machining of control valve, increases control valve automatic loading and unloading device on the basis of original control valve electric spark machine tool, realizes the full-automatic production of the fine spray orifice processing of control valve.
Description
Technical field
The utility model is related to a kind of control valve automatic loading and unloading devices, belong to the automatic manufacture field of electric spark.
Background technology
Since diesel engine discharging standards are continuously improved, high pressure co-rail system is the core system of high-end diesel engine, city
Field demand increasingly increases, core part of the control valve as high pressure co-rail system, in new machine and component market all in for not
State should be sought, now control valve spray orifice electric spark machine tool in industry is all the processing of manual feeding, processing efficiency always without
Method improves.
Utility model content
Purpose：The utility model provides a kind of control valve automatic loading and unloading device, improves the fine spray orifice electric spark of control valve
The processing efficiency of processing increases control valve automatic loading and unloading device on the basis of original control valve electric spark machine tool,
Realize the full-automatic production of the fine spray orifice processing of control valve.
Technical solution：In order to solve the above-mentioned technical problem, technical solution used by the utility model is：
A kind of control valve automatic loading and unloading device, including it is big Z motive spindles, electric machining head, Y-axis guide rail module, pneumatic
Slide unit, rotary cylinder, pneumatic clamper group, charging pan, X-axis motion, XY motion platforms, fixture, dry body and feed opening, it is described
Electric machining head is mounted on big Z motive spindles, and the XY motion platforms are mounted on the workbench of lathe, the Y-axis guide rail
Module is arranged in lathe side, is moved along lathe Y direction, and the X-axis motion is arranged in front of lathe, along lathe X-axis
Direction moves, and the rotary cylinder is slidably connected at by Pneumatic slid platform on Y-axis guide rail module, and the pneumatic clamper group includes two gas
Pawl and connecting rod, described two pneumatic clampers are symmetricly set on connecting rod two end, connect rotary cylinder output end at the connecting rod center, do and revolve
Transhipment is dynamic, and the charging pan is mounted on X-axis motion, and the fixture is mounted on XY motion platforms, the dry body
It is arranged on electric machining head, the feed opening is arranged between XY motion platforms and X-axis motion.
Preferably, the pneumatic clamper is two finger pneumatic clampers.
Preferably, the fixture is three-jaw cylinder.
Preferably, the tapping hole on the charging pan is arranged in matrix array form.
Preferably, food tray is connected below the feed opening.
Advantageous effect：The utility model provides a kind of control valve automatic loading and unloading device, improves production efficiency, reduces
Manpower consumption, while reducing human error again, improve production safety.
Description of the drawings
Fig. 1 is the overall structure figure of the utility model；
Fig. 2 is the utility model food tray and feed opening schematic view of the mounting position；
In figure：Big Z motive spindles 1, electric machining head 2, Y-axis guide rail module 3, Pneumatic slid platform 4, rotary cylinder 5, pneumatic clamper 6-
1, connecting rod 6-2, charging pan 7, X-axis motion 8, XY motion platforms 9, fixture 10, dry body 11, feed opening 12, food tray 13.
Specific implementation mode
The utility model is described in further detail below in conjunction with the accompanying drawings：
A kind of control valve automatic loading and unloading device, including big Z motive spindles 1, electric machining head 2, Y-axis guide rail module 3, gas
Dynamic slide unit 4, rotary cylinder 5, pneumatic clamper group, charging pan 7, X-axis motion 8, XY motion platforms 9, fixture 10,11 and of dry body
Feed opening 12, the electric machining head 2 are mounted on big Z motive spindles 1, and the XY motion platforms 9 are mounted on the work of lathe
On platform, the Y-axis guide rail module 3 is arranged in lathe side, is moved along lathe Y direction, and the setting of X-axis motion 8 exists
In front of lathe, moved along lathe X-direction, the rotary cylinder 5 is slidably connected at Y-axis guide rail module 3 by Pneumatic slid platform 4
On, the pneumatic clamper group includes that two pneumatic clamper 6-1 and connecting rod 6-2, described two pneumatic clamper 6-1 are symmetricly set on the both ends connecting rod 6-2, institute
Connection 5 output end of rotary cylinder at the centers connecting rod 6-2 is stated, is rotated, the charging pan 7 is mounted on X-axis motion 8
On, the fixture 10 is mounted on XY motion platforms 9, and the dry body 11 is arranged on electric machining head 2, the feed opening
12 are arranged between XY motion platforms 9 and X-axis motion 8.
Preferably, the pneumatic clamper 6-1 is two finger pneumatic clampers.
Preferably, the fixture 10 is three-jaw cylinder.
Preferably, the tapping hole on the charging pan 7 is arranged in matrix array form.
Preferably, 12 lower section of the feed opening connects food tray 13.
The operation principle and processing flow of the utility model are as follows：
On the basis of on original duplexing level control valve spray orifice electric spark machine tool, increase design control valve it is automatic on
Blanking device, and double-station design is done, new control valve automatic loading/unloading lathe is then designed for uniformity into, realizes control
The fine spray orifice full-automation of valve produces.
The automatic processing flow of the utility model：
When start processing need feeding when, automatic catching mechanism（Including Pneumatic slid platform 4, rotary cylinder 5 and pneumatic clamper group）It is logical
It crosses Y-axis sliding rail module 3 to move along lathe Y-axis positive direction, to which pneumatic clamper 6-1 groups are moved to specified pickup position, feed at this time
Disk 7 moves to specified pickup position also by X-axis motion 8, and then referring to pneumatic clamper 6-1 crawls by one two in pneumatic clamper group adds
Workpiece to be added in charging tray 7 simultaneously moves to processing holding fix, waits for machining for a upper workpiece, at the same time, electric machining
Head 2 moves downward the upper workpiece on clamp for machining 10, and after processing is completed, electric machining head 2 moves upward to designated position,
By XY motion platforms 9 the workpiece motion s of machined completion on fixture to specified drying position, big Z motive spindles 1 are transported downwards
It is dynamic so that dry body 11 reaches specified drying position, starts pause air blowing 3S, dries up the moisture of micropore internal residual, then
Big Z motive spindles 1 move upwards, and machined completion workpiece on fixture 10 is moved to specified feeding point by XY motion platforms 9, by gas
Pawl group（The pneumatic clamper of workpiece to be processed is not captured）Machined completion workpiece is captured, and by rotary cylinder 5, pneumatic clamper group is rotated
180 °, to which workpiece to be processed to be placed on fixture 10, XY motion platforms 9 move to Working position and start to process, pneumatic clamper group
Machined completion workpiece is transported to feed opening, is put into food tray 13, next pickup is then moved to by Y-axis guide rail module 3
Position takes undressed part, and processing next time is waited for processing holding fix.
Existing control valve spray orifice process time is 140S or so, and the artificial loading and unloading time is 10S or so, is taken in total
150S or so, but also without the time plus residual moisture in artificial drying spray orifice.The utility model automatic loading/unloading adds
It is 10S to dry up the time, takes 150S, it appears that it is similar on the time, but automatic machine goes to guard completely without personnel, it is wrong
Accidentally and exception all can warning lamp and buzzer warning prompt（Mistake and exception feed back to motion control card, motion control card control
The warning device technological means is conventional technical means, is described in detail so not adding）, manual loading and unloading be affected by human factors it is larger,
For example employee's degree of fatigue, employee's time of having a rest, employee work attitude, unattended stand-by time, automatic machine exclude completely
These factors, since manually and automatically machine is all double-station configuration, actual conditions process 200, and automatic machine only needs 4 small
When, and hand-machine needs 4.5 ~ 5 hours, the raising of whole efficiency is apparent.
It is above to implement to be the utility model preferred embodiment to be described, but the utility model is without being limited thereto, not
It is detached under the design and operation principle of the utility model, those of ordinary skill in the art make the technical solution and material of the utility model
The various modifications gone out and improvement, the protection that should all be determined in claims of the utility model.
Claims (5)
1. a kind of control valve automatic loading and unloading device, which is characterized in that including big Z motive spindles, electric machining head, Y-axis guide rail
Module, Pneumatic slid platform, rotary cylinder, pneumatic clamper group, charging pan, X-axis motion, XY motion platforms, fixture, dry body and under
Material mouth, the electric machining head are mounted on big Z motive spindles, and the XY motion platforms are mounted on the workbench of lathe, institute
It states Y-axis guide rail module to be arranged in lathe side, be moved along lathe Y direction, the X-axis motion is arranged in front of lathe,
It is moved along lathe X-direction, the rotary cylinder is slidably connected at by Pneumatic slid platform on Y-axis guide rail module, the pneumatic clamper group
Including two pneumatic clampers and connecting rod, described two pneumatic clampers are symmetricly set on connecting rod two end, and rotary cylinder is connected at the connecting rod center
Output end rotates, and the charging pan is mounted on X-axis motion, and the fixture is mounted on XY motion platforms, institute
It states dry body to be arranged on electric machining head, the feed opening is arranged between XY motion platforms and X-axis motion.
2. a kind of control valve automatic loading and unloading device according to claim 1, which is characterized in that the pneumatic clamper is two finger gas
Pawl.
3. a kind of control valve automatic loading and unloading device according to claim 1, which is characterized in that the fixture is three-jaw gas
Cylinder.
4. a kind of control valve automatic loading and unloading device according to claim 1, which is characterized in that putting on the charging pan
Expect that hole is arranged in matrix array form.
5. a kind of control valve automatic loading and unloading device according to claim 1, which is characterized in that connect below the feed opening
Oil drain pan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721766122.7U CN208051084U (en) | 2017-12-18 | 2017-12-18 | A kind of control valve automatic loading and unloading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721766122.7U CN208051084U (en) | 2017-12-18 | 2017-12-18 | A kind of control valve automatic loading and unloading device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208051084U true CN208051084U (en) | 2018-11-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721766122.7U Active CN208051084U (en) | 2017-12-18 | 2017-12-18 | A kind of control valve automatic loading and unloading device |
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| Country | Link |
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| CN (1) | CN208051084U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107824922A (en) * | 2017-12-18 | 2018-03-23 | 无锡微研精微机械技术有限公司 | A kind of control valve automatic loading and unloading device |
| CN110179337A (en) * | 2019-05-15 | 2019-08-30 | 刘伟利 | A kind of automatic milk-tea process units and method |
-
2017
- 2017-12-18 CN CN201721766122.7U patent/CN208051084U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107824922A (en) * | 2017-12-18 | 2018-03-23 | 无锡微研精微机械技术有限公司 | A kind of control valve automatic loading and unloading device |
| CN110179337A (en) * | 2019-05-15 | 2019-08-30 | 刘伟利 | A kind of automatic milk-tea process units and method |
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