CN208050901U - A kind of feed device of full-vertical semisolid pressure casting machine - Google Patents
A kind of feed device of full-vertical semisolid pressure casting machine Download PDFInfo
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- CN208050901U CN208050901U CN201820598504.1U CN201820598504U CN208050901U CN 208050901 U CN208050901 U CN 208050901U CN 201820598504 U CN201820598504 U CN 201820598504U CN 208050901 U CN208050901 U CN 208050901U
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- feeding
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Abstract
The utility model discloses a kind of feed devices of full-vertical semisolid pressure casting machine, it is related to die casting equipment technical field, the utility model includes feeding trolley (61), feeding track (62), feeding oil cylinder (63), and the injection chamber component (7) for accommodating semi-solid-state metal liquid, the feeding track (62) connect with the general frame (1) of die casting machine, the feeding trolley (61) is slidably mounted on feeding track (62), the feeding oil cylinder (63) is mounted on the side of feeding trolley (61), the injection chamber component (7) is fixed on the center of feeding trolley (61), the utility model has the advantages that improving degree of purity of the semi-solid-state metal solution in transmission process, further improve the quality of die casting.
Description
Technical field
The utility model is related to die casting equipment technical fields, more particularly to a kind of full-vertical semisolid pressure casting machine
Feed device.
Background technology
Die-casting technique was developed so far for more than 150 years.19 beginnings of the century, due to the rise of press, for font casting
Typecaster comes into being, and soon, being developed on the basis of typecaster becomes hot chamber machine.To in the middle of the 19th century, typical heat
Chamber die casting machine is born.Into after 20th century, hot chamber machine is increasingly ripe, and cold-chamber die casting machine comes out.The second half in 20th century, pressure
Casting machine experienced the reform, evolution and innovation of bigger, and die casting machine enters new developing period.Over nearly twenty or thirty year, die casting machine exists
The development of enlargement, automation, blocking and flexibility etc. is very fast.
The new and high technology of nearest several years, die casting constantly proposes higher and newer requirement to die casting machine again.Die casting is given birth to
Production is not only occupied an leading position in nonferrous alloy casting, but also has become an important component of modern industry.In recent years,
Some countries due to promoting casting to be thinning by technological progress, lightweight, thus cause to evaluate one with casting output in the past
The idea of national foundry engieering development level, which is changed into, uses the horizontal as the weight for weighing a national casting level of technological progress
It will foundation.
Existing die casting machine is mostly horizontal plunger die casting machine, and injection system is located at clamping mechanism side.The horizontal injection of injection system half
Solid metallic liquid enters mold cavity, is not easy to open up trumpet assembly, semi-solid-state metal liquid is entered by side pouring gate injection
Mold cavity, runner is long, and turnover is more, and the time into type is long, and the pressure loss is big, takes up a large area.
Utility model content
The purpose of this utility model is that：In order to solve the feed device of prior art horizontal plunger die casting machine, indoor metal is pressed
Larger with air contact area above the horizontal liquid level of liquid, molten metal is oxidized easily pollution, causes die-cast product ropy
Problem, the utility model provide a kind of feed device of full-vertical semisolid pressure casting machine.
The utility model specifically uses following technical scheme to achieve the goals above：
A kind of feed device of full-vertical semisolid pressure casting machine, including feeding trolley, feeding track, feeding oil cylinder and
The general frame of injection chamber component for accommodating semi-solid-state metal liquid, the feeding track and die casting machine connects, described to send
Trolley is slidably mounted on feeding track, and the feeding oil cylinder is mounted on the side of feeding trolley, and the injection chamber component is solid
It is scheduled on the center of feeding trolley.
Preferably, the injection chamber component includes shot piston, shot chamber, injection rod, the shot piston cooperation
In shot chamber, the end of the injection rod is connect with shot piston, and the injection rod is set in shot chamber, institute
State the center that shot chamber is fixed on feeding trolley.
Preferably, further include stirring the device that removes slag for removing the servo of metal object surface impurity and oxide, it is described
The servo stirring device that removes slag is mounted on the side of feeding track, and the servo stirring device that removes slag includes servo motor, stirring-head,
The servo motor is mounted on the side of feeding track, and the stirring-head is connected to the end of servo motor.
Preferably, the servo stirring is removed slag, device further includes gas hole and air feed pump, and the air feed pump setting is being watched
It takes below motor, the gas hole is mounted on the upside of stirring-head, and the gas hole is connected to by pipeline with air feed pump.
The beneficial effects of the utility model are as follows：
1. the feed device of the present apparatus, when stocking up filling, since the position that its surface is contacted with air is less so that interior
The probability that is contacted with air of semi-solid-state metal solution that portion contains substantially reduces, only with smaller one layer contacted with air by
To oxidation, to improve degree of purity of the semi-solid-state metal solution in transmission process, to improve the quality of die casting.
2. after starting to work, the remove slag stirring-head of device of servo stirring first is driven by servo motor, stretches into shot sleeve
In semi-solid-state metal liquid, the impurity of semi-solid-state metal liquid surface is rejected and arrives blade by slow rotating vane one week
On, then stirring-head returns to original position, rotates and blows and blows the impurity on blade off.Effectively to semi-solid-state metal liquid surface by
Polluted area is cleared up, and the quality of product die casting is improved.
3. stirring-head is after the impurity to semi-solid-state metal liquid surface is rejected, impurity is still likely to remain at injection
In chamber component, lead to not clear up, for this problem, the gas hole and air feed pump of present apparatus design can be completed in stirring-head
After rejecting operation, impurity is blown off injection chamber component using pressure-air, ensures the degree of purity of semi-solid-state metal liquid in equipment.
Description of the drawings
Fig. 1 is the plan view of this feed device；
Fig. 2 is the general assembly drawing of this full-vertical semisolid pressure casting machine；
Fig. 3 is the structure chart of injection chamber component；
Fig. 4 is the graphics of injection chamber component；
Fig. 5 is the enlarged drawing that servo stirs the device that removes slag；
Fig. 6 is this feed device and full-vertical semisolid pressure casting machine location diagram；
Reference numeral：1- general frames, 11- upper beams, 12- underbeams, 13- columns, 14- pedestals, 2- injection stations are sliding on 3-
Block, 4- sliding blocks, 5- retaining mechanisms, 51- mode locking cylinders, 52- toggle clamping apparatus, 6- feed mechanisms, 61- feeding trolleys, 62- are sent
Expect track, 63- feeding oil cylinders, 7- injection chamber components, 71- shot pistons, 72- shot chambers, 73- injection rods, 8- shot sleeves, 9-
Mold, 10- servos stir the device that removes slag, 101- servo motors, 102- stirring-heads, 1101- hydraulic systems, 1102- welding jobs
Platform.
Specific implementation mode
In order to which those skilled in the art are better understood from the utility model, below in conjunction with the accompanying drawings with following embodiment to this
Utility model is described in further detail.
Embodiment 1
As shown, the present embodiment provides a kind of feed device of full-vertical semisolid pressure casting machine, including feeding trolley 61,
Feeding track 62, feeding oil cylinder 63 and the injection chamber component 7 for accommodating semi-solid-state metal liquid, the feeding track 62
It is connect with the general frame 1 of die casting machine, the feeding trolley 61 is slidably mounted on feeding track 62, and the feeding oil cylinder 63 is pacified
Mounted in the side of feeding trolley 61, the injection chamber component 7 is fixed on the center of feeding trolley 61.
Further, injection chamber component 7 described in the present embodiment includes shot piston 71, shot chamber 72, injection rod 73, institute
It states shot piston 71 to be fitted in shot chamber 72, the end of the injection rod 73 is connect with shot piston 71, the pressure
It penetrates bar 73 to be set in shot chamber 72, the shot chamber 72 is fixed on the center of feeding trolley 61.
In order to which the feed device of the present embodiment is explained more fully, in conjunction with the complete full-vertical half of the present inventor's design
Solid die casting machine structure, is further explained this feed device.Full-vertical semisolid pressure casting machine, general frame 1, injection station
2, top shoe 3, sliding block 4, retaining mechanism 5, feed mechanism 6, injection chamber component 7, shot sleeve 8, mold 9, the injection station 2
It is arranged at the middle part of general frame 1, the top shoe 3 and sliding block 4 are opposite on general frame 1, the retaining mechanism 5
It is connect respectively with sliding block 4 and general frame 1, the feed mechanism 6 is arranged in the side of general frame 1, the injection chamber group
Part 7 is fixed on feed mechanism 6, and the shot sleeve 8 is mounted on the bottom center of general frame 1, the injection chamber component 7 and pressure
The mating connection of cylinder 8 is penetrated, the mold 9 is mounted on injection station 2.
Further, general frame 1 described in the present embodiment includes upper beam 11, underbeam 12, column 13, pedestal 14, described vertical
Column 13 is fixed on four angle points of pedestal 14, and the upper beam 11 is fixed on the upper end of column 13, the underbeam 12 and column 13
Lower end connection, the shot sleeve 8 be mounted on underbeam 12 center.Upper beam 11, underbeam 12 are connected by column 13 and nut
It is connected in a general frame 1.Top shoe 3 and sliding block 4 are set on column 13.There are two floating for 12 or so two side installations of underbeam
Dynamic oil cylinder is connected with sliding block 4, and floating cylinder control sliding block 4 moves up and down.
Further, retaining mechanism 5 described in the present embodiment is automatically same including mode locking cylinder 51, toggle clamping apparatus 52, gear
Walk adjusting nut, the mode locking cylinder 51 is mounted on the top of upper beam 11, the both ends of the toggle clamping apparatus 52 respectively with upper beam
11 and top shoe 3 connect, the mode locking cylinder 51 connect by gear automatic synchronization adjusting nut with toggle clamping apparatus 52.Mode locking
Cylinder 51 adjusts expansion and the closure of toggle clamping apparatus 52 by gear automatic synchronization adjusting nut.To adjust opening for complete machine
Open height.
Feed mechanism 6 includes feeding trolley 61, feeding track 62, feeding oil cylinder 63, the feeding track 62 and injection work
Position 2 connects, and feeding track 62 is connect with underbeam 12, and the feeding trolley 61 is fitted on feeding track 62, the feeding
Oil cylinder 63 is connect with the end of feeding trolley 61, and the injection chamber component 7 is fixed on the surface of feeding trolley 61.
Further, injection chamber component 7 described in the present embodiment includes shot piston 71, shot chamber 72, and the injection is lived
Plug 71 is fitted in shot chamber 72, and the shot chamber 72 is fixed on the center of feeding trolley 61.Shot chamber
The semi-solid-state metal liquid raw material of die casting is loaded in 72.It is connected with positioned at the piston rod end of the die casting cylinder at 12 center of underbeam
Fixture block, when feeding trolley 61 is opened, the shot piston 71 positioned at 61 bottom of feeding trolley will be stuck on shot sleeve 8, even
It is connected in an entirety.
The operation principle of the present embodiment is as follows：The semi-solid-state metal liquid raw material of die casting is filled into shot chamber 72
Interior, feeding oil cylinder 63 pushes feeding trolley 61 to run to 2 center of injection station along feeding track 62, at this point, the oil that floats
Cylinder control sliding block 4 moves down, until 9 cast gate plane of mold is bonded with the upper plane of injection chamber component 7, after moving in place,
Shot piston 71 positioned at 61 bottom of feeding trolley will be stuck on shot sleeve 8, be connected as an entirety.Secondly, mode locking cylinder 51
The toggle of control toggle clamping apparatus 52 trails, and floating cylinder continues to control the molding that 3 downlink of top shoe completes mold 9, closes
After the completion of mould, the pressure of mode locking cylinder 51, pressurize after making mold clamping force reach predetermined value are adjusted.Then by being mounted on 12 center of underbeam
Shot sleeve 8 quickly upwards ejection, make shot piston 71 quickly eject, the semi-solid-state metal liquid in shot chamber 72 is quick
Inject 9 cavity of mold.After the completion of injection, 8 pressurize of shot sleeve for a period of time, after mold 9 reaches the predetermined time, let out by mode locking cylinder 51
Pressure is retracted, and top shoe 3 returns to peak, and shot sleeve 8 is retracted, and sliding block 4 moves up, and feeding trolley 61 returns to origin charging.Peace
Liftout cylinder ejection mounted in 3 top of top shoe, the die casting product being retained in upper mold is ejected, a production week is completed
Phase.The present apparatus uses upright type of design, and shorten metal liquid flows into distance, effectively reduces the horizontal liquid of pressure chamber inner metal liquid
Face top and air contact area, reduce probability of the metal by oxidation stain, improve product quality and working efficiency.Together
When, what the present apparatus utilized is that the metal of half curdled appearance improves work efficiency for raw material the time required to reducing molding.
Embodiment 2
The present embodiment has made following optimization on the basis of embodiment 1：As shown, the present embodiment provides a kind of full-verticals
The feed device of semisolid pressure casting machine, including feeding trolley, feeding track, feeding oil cylinder and for accommodating semi-solid-state metal
The general frame of the injection chamber component of liquid, the feeding track and die casting machine connects, and the feeding trolley, which is slidably mounted on, to be sent
Expect on track, the feeding oil cylinder is mounted on the side of feeding trolley, and the injection chamber component is fixed on the center of feeding trolley
On position.
Further, injection chamber component described in the present embodiment includes shot piston, shot chamber, injection rod, the injection
Piston is fitted in shot chamber, and the end of the injection rod is connect with shot piston, and the injection rod is set in injection
In chamber, the shot chamber is fixed on the center of feeding trolley.
In order to which the feed device of the present embodiment is explained more fully, in conjunction with the complete full-vertical half of the present inventor's design
Solid die casting machine structure, is further explained this feed device.Full-vertical semisolid pressure casting machine, general frame 1, injection station
2, top shoe 3, sliding block 4, retaining mechanism 5, feed mechanism 6, injection chamber component 7, shot sleeve 8, mold 9, the injection station 2
It is arranged at the middle part of general frame 1, the top shoe 3 and sliding block 4 are opposite on general frame 1, the retaining mechanism 5
It is connect respectively with sliding block 4 and general frame 1, the feed mechanism 6 is arranged in the side of general frame 1, the injection chamber group
Part 7 is fixed on feed mechanism 6, and the shot sleeve 8 is mounted on the bottom center of general frame 1, the injection chamber component 7 and pressure
The mating connection of cylinder 8 is penetrated, the mold 9 is mounted on injection station 2.
Further, general frame 1 described in the present embodiment includes upper beam 11, underbeam 12, column 13, pedestal 14, described vertical
Column 13 is fixed on four angle points of pedestal 14, and the upper beam 11 is fixed on the upper end of column 13, the underbeam 12 and column 13
Lower end connection, the shot sleeve 8 be mounted on underbeam 12 center.Upper beam 11, underbeam 12 are connected by column 13 and nut
It is connected in a general frame 1.Top shoe 3 and sliding block 4 are set on column 13.There are two floating for 12 or so two side installations of underbeam
Dynamic oil cylinder is connected with sliding block 4, and floating cylinder control sliding block 4 moves up and down.
Further, retaining mechanism 5 described in the present embodiment is automatically same including mode locking cylinder 51, toggle clamping apparatus 52, gear
Walk adjusting nut, the mode locking cylinder 51 is mounted on the top of upper beam 11, the both ends of the toggle clamping apparatus 52 respectively with upper beam
11 and top shoe 3 connect, the mode locking cylinder 51 connect by gear automatic synchronization adjusting nut with toggle clamping apparatus 52.Mode locking
Cylinder 51 adjusts expansion and the closure of toggle clamping apparatus 52 by gear automatic synchronization adjusting nut.To adjust opening for complete machine
Open height.
Feed mechanism 6 includes feeding trolley 61, feeding track 62, feeding oil cylinder 63, the feeding track 62 and injection work
Position 2 connects, and feeding track 62 is connect with underbeam 12, and the feeding trolley 61 is fitted on feeding track 62, the feeding
Oil cylinder 63 is connect with the end of feeding trolley 61, and the injection chamber component 7 is fixed on the surface of feeding trolley 61.
Further, injection chamber component 7 described in the present embodiment includes shot piston 71, shot chamber 72, and the injection is lived
Plug 71 is fitted in shot chamber 72, and the shot chamber 72 is fixed on the center of feeding trolley 61.Shot chamber
The semi-solid-state metal liquid raw material of die casting is loaded in 72.It is connected with positioned at the piston rod end of the die casting cylinder at 12 center of underbeam
Fixture block, when feeding trolley 61 is opened, the shot piston 71 positioned at 61 bottom of feeding trolley will be stuck on shot sleeve 8, even
It is connected in an entirety.
Further, embodiment further includes stirring the device that removes slag for removing the servo of metal object surface impurity and oxide
10, the servo stirring removes slag device 10 mounted on the side of feeding track 62, and the servo stirring removes slag device 10 including watching
Motor 101, stirring-head 102 are taken, the servo motor 101 is mounted on the side of feeding track 62, and the stirring-head 102 is connected to
The end of servo motor 101
The operation principle of the present embodiment is as follows：Impurity is predominantly located above semi-solid-state metal liquid, after start-up operation, is watched first
The stirring-head 102 that clothes stir the device 10 that removes slag is driven by servo motor 101, is stretched into 8 semi-solid-state metal liquid of shot sleeve, is led to
It crosses slow rotating vane one week, the impurity of semi-solid-state metal liquid surface is rejected onto blade, then stirring-head 102 returns to
In situ, the impurity on blade is wiped in rotation off, and the impurity rejected above semi-solid-state metal liquid is slowly rotated by stirring blade.
Effectively semi-solid-state metal liquid surface contaminated area is cleared up, improves the quality of product die casting.
Further, it further includes gas hole and air feed pump that the servo, which stirs the device 10 that removes slag, and the air feed pump setting exists
101 lower section of servo motor, the gas hole are mounted on the upside of stirring-head 102, and the gas hole is connected by pipeline and air feed pump
It is logical.
For stirring-head 102 after the impurity to semi-solid-state metal liquid surface is rejected, impurity is still likely to remain at pressure
It penetrates in chamber component 7, meanwhile, impurity can also remain on stirring blade, lead to not clear up, and for this problem, the present apparatus is set
The gas hole and air feed pump of meter can be blown off impurity injection chamber group using pressure-air after stirring-head 102 is completed to reject operation
Impurity on part 7, and cleaning stirring blade；On the other hand, stirring-head will produce heat during rejecting impurity, into one
Increased gas hole is walked, stirring rod can be cooled down while clearing up impurity, improve stirring rod uses the longevity
Life ensures the degree of purity of semi-solid-state metal liquid in equipment.
The above, the only preferred embodiment of the utility model, are not intended to limit the utility model, the utility model
Scope of patent protection be subject to claims, equivalent structure made by every description with the utility model becomes
Change, similarly should be included in the scope of protection of the utility model.
Claims (4)
1. a kind of feed device of full-vertical semisolid pressure casting machine, it is characterised in that：Including feeding trolley (61), feeding track
(62), feeding oil cylinder (63) and the injection chamber component (7) for accommodating semi-solid-state metal liquid, the feeding track (62)
It is connect with the general frame (1) of die casting machine, the feeding trolley (61) is slidably mounted on feeding track (62), the feeding oil
Cylinder (63) is mounted on the side of feeding trolley (61), and the injection chamber component (7) is fixed on the center of feeding trolley (61)
On.
2. the feed device of full-vertical semisolid pressure casting machine as described in claim 1, it is characterised in that：The injection chamber component
(7) include shot piston (71), shot chamber (72), injection rod (73), the shot piston (71) is fitted to injection chamber
In room (72), the end of the injection rod (73) is connect with shot piston (71), and the injection rod (73) is set in shot chamber
(72) in, the shot chamber (72) is fixed on the center of feeding trolley (61).
3. the feed device of full-vertical semisolid pressure casting machine as described in claim 1, it is characterised in that：Further include for removing
The stirring of the servo of metal object surface impurity and oxide is removed slag device (10), and the servo stirring device (10) that removes slag is mounted on and send
Expect the side of track (62), the servo stirring device (10) that removes slag includes servo motor (101), stirring-head (102), described to watch
The side that motor (101) is mounted on feeding track (62) is taken, the stirring-head (102) is connected to the end of servo motor (101).
4. the feed device of full-vertical semisolid pressure casting machine as claimed in claim 3, it is characterised in that：The servo stirring is gone
Slag device (10) further includes gas hole and air feed pump, and the air feed pump setting is below servo motor (101), the gas hole peace
Upside mounted in stirring-head (102), the gas hole are connected to by pipeline with air feed pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820598504.1U CN208050901U (en) | 2018-04-25 | 2018-04-25 | A kind of feed device of full-vertical semisolid pressure casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820598504.1U CN208050901U (en) | 2018-04-25 | 2018-04-25 | A kind of feed device of full-vertical semisolid pressure casting machine |
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| Publication Number | Publication Date |
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| CN208050901U true CN208050901U (en) | 2018-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820598504.1U Active CN208050901U (en) | 2018-04-25 | 2018-04-25 | A kind of feed device of full-vertical semisolid pressure casting machine |
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| CN (1) | CN208050901U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115582526A (en) * | 2022-10-13 | 2023-01-10 | 浙江裕融实业股份有限公司 | Metal casting device and using method thereof |
-
2018
- 2018-04-25 CN CN201820598504.1U patent/CN208050901U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115582526A (en) * | 2022-10-13 | 2023-01-10 | 浙江裕融实业股份有限公司 | Metal casting device and using method thereof |
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