CN208008090U - A kind of auxiliary device for staircase transhipment vanning - Google Patents

Abstract

The utility model is related to a kind of auxiliary devices for staircase transhipment vanning, the device includes lift mobile base, is arranged in lift mobile base two-layer cylinder delivery device and container docking mechanism in lift mobile base one end is set, staircase is placed on two-layer cylinder delivery device, staircase is sent into container by two-layer cylinder delivery device.Compared with prior art, the utility model directly can be docked reliably with container, it eliminates container from truck and places process on the ground, and two-layer cylinder delivery device can automatically push staircase in container, eliminate the efficiency that staircase transhipment vanning is substantially increased by the process of fork truck pushing tow staircase inlet.

Description

A kind of auxiliary device for staircase transhipment vanning

Technical field

The utility model belongs to staircase technical field of transportation, is related to a kind of auxiliary device for staircase transhipment vanning.

Background technology

After the completion of escalator makes and is packaged, the automotive mode by container car is needed to carry out logistics appearance operation, However, since the volume and weight of escalator are larger and have the characteristics that diversity, thus pack into the container by finished product staircase When interior, there is no the equipment of standard and reasonable effective methods.The staircase transhipment packing method generally used at present is with driving Container is hung from truck and is placed on the ground, and is placed for the mobile slope above and below fork truck in container inlet Road；Then the lifting of finished product escalator is placed on container inlet, by the fork truck of drive type staircase side pushing tow Or the mode that fork is sent extrapolates staircase in feeding container from container.Since fork truck is not the standard device of handrail elevator boxing, and The weight of staircase it is larger with volume and can only in the form of to push by force by staircase by sliding friction in a manner of pack into the container Interior, often because the surface flatness of timber floor is insufficient in container in loading procedure, fork truck push power is inadequate, causes to help Ladder is blocked and can not be pushed, or after pushing staircase by way of fork truck inertial impaction, is caused brokenly to the outer packing of staircase Badly or can not staircase be accurately placed on precalculated position in container, caused after staircase is put into container because of free space It is narrow and can not pass through fork truck carry out left and right position adjustment.Handrail elevator boxing operation finally needs staircase being placed on container internal ratio More rational position, to carry out the subsequent fixed loading being packaged with scattered fitting case.If staircase is put into position after container It is unreasonable, it be easy to cause follow-up packing operation and is unable to complete successfully, more people's hydraulic jacks and floor truck can only be passed through again Mode be adjusted, and then be easy to cause extruding or other staff injury.Therefore, existing staircase transports packing method efficiency It is extremely low, and there are serious security risks.

Utility model content

The purpose of this utility model is exactly to be provided a kind of for staircase to overcome the problems of the above-mentioned prior art Transport the auxiliary device of vanning.

The purpose of this utility model can be achieved through the following technical solutions：

A kind of auxiliary device for staircase transhipment vanning, the device include lift mobile base, are arranged in lift Two-layer cylinder delivery device in mobile base and container docking mechanism in lift mobile base one end is set, will be helped Ladder is placed on two-layer cylinder delivery device, and staircase is sent into container by two-layer cylinder delivery device.Lift mobile base The height that two-layer cylinder delivery device can be adjusted, to adapt to the container of different height.Container docking mechanism can be realized Device is docked with the reliable of container, ensures stability when staircase transhipment vanning.

Further, the lift mobile base includes that lifting platform and a pair are disposed in parallel in lifting platform bottom Steering wheel mechanism, the two-layer cylinder delivery device are arranged at the top of lifting platform, and container docking mechanism setting exists One end of lifting platform.The movement for device of steering wheel mechanism and steering, lifting platform are used for the height of regulating device.

The lifting platform is rigid chain lifting platform as a preferred technical solution,.Rigid chain lifting platform includes mainly upper Table top, following table and the lifting driving motor being arranged between upper table surface and following table, lifting driving retarder, jacking rigidity Chain, bridging assistance for lifting mechanism drive jacking rigid chain by lifting the effect of driving motor and lifting driving retarder Collective effect gets up upper table surface jacking, wherein jacking rigid link chain mainly plays jacking power transmission, and bridging is auxiliary It is that the lifting of upper table surface play the guiding role to help elevating mechanism, ensures jacking rigid link chain not by lateral force.

The both sides of the lifting platform are equipped with safety barrier as a preferred technical solution,.Safety barrier can prevent Personnel surprisingly slide when working on lifting platform.

The side of the lifting platform is additionally provided with mounting attachment as a preferred technical solution,.Mounting attachment can be on personnel Following table.

Further, the steering wheel mechanism includes the main drive motor and main drive motor being arranged in lifting platform bottom Connected communtation deceleration device and it is located at the active rudder wheel assembly of communtation deceleration device both sides, driven steering wheel component, it is described It is equipped with transmission shaft between communtation deceleration device and active rudder wheel assembly, between communtation deceleration device and driven steering wheel component.

Further, the active rudder wheel assembly and driven steering wheel component include steering wheel supporting wheel hub, are arranged in rudder The pivoting support for taking turns the steering wheel on supporting wheel hub and being arranged at the top of steering wheel supporting wheel hub and being connect with transmission shaft driven.Main drive Dynamic motor provides driving power output, change rotation outbound course by communtation deceleration device and distribute to active rudder wheel assembly and from Dynamic steering wheel component drives two steering wheel synchronous rotaries by pivoting support.

The active rudder wheel assembly further includes that the steering wheel being sequentially connected with steering wheel drives electricity as a preferred technical solution, Machine.Steering wheel in active rudder wheel assembly is the dynamic steering wheel of active rotation, and the steering wheel in driven steering wheel component is motorless Servo-actuated steering wheel.

The pivoting support is Worm-gear type pivoting support as a preferred technical solution,.

The steering wheel is outsourcing polyurethane steering wheel as a preferred technical solution,.

Two active rudder wheel assemblies are in diagonally to be laid in lifting platform bottom, two driven steering wheel groups as a preferred technical solution, Part is in diagonally to be laid in lifting platform bottom.Steering wheel can actively carry out spinning movement, with realization device different directions and the row of pattern It walks.

Further, the two-layer cylinder delivery device includes that the two-layer cylinder being arranged in lift mobile base pushes away Driving motor, the two-layer cylinder being sequentially connected with two-layer cylinder push-and-pull driving motor is drawn to push and pull rigid link chain, be arranged in lift The two-layer cylinder that is sequentially connected in mobile base and with two-layer cylinder push-and-pull rigid link chain and what is be arranged on two-layer cylinder help Ladder push component.Two-layer cylinder pushes and pulls driving motor and pushes and pulls rigid link chain drive two-layer cylinder in lift shifting by two-layer cylinder It is moved back and forth on dynamic pedestal.Staircase is placed on two-layer cylinder, staircase push component is stuck in one end of staircase, so as to two-layer cylinder Staircase is sent into container.

Further, the upper layer that the two-layer cylinder includes roller frame and is separately positioned on one on the other on roller frame Roller, lower layer's roller, lower layer's roller are rolled with lift mobile base and are connected.Staircase is sent into the process in container In, lower layer's roller rolls in lift mobile base, to reduce frictional force；When staircase has been sent into container, two-layer cylinder When drawing back reset, lower layer's roller rolls in lift mobile base, while upper layer roller is rolled with staircase bottom and connected, and is convenient for The separation of two-layer cylinder and staircase.

The upper layer roller and lower layer's roller include multiple rollings laid in array as a preferred technical solution, Cylinder.

Further, staircase push component includes the slide unit guide rail being arranged on roller frame, mobile setting upper On layer roller and staircase compatible with slide unit guide rail pushes slide unit, the staircase pushing hands being arranged on staircase push slide unit and sets The slide unit push-and-pull driving motor on roller frame is set, is pushed away equipped with slide unit between slide unit push-and-pull driving motor and staircase push slide unit Draw rigid link chain.During staircase is sent into container by two-layer cylinder, staircase push slide unit is started shipment with two-layer cylinder one It is dynamic；When staircase reaches the pre-position in container, two-layer cylinder is drawn back, while slide unit push-and-pull driving motor passes through slide unit Push-and-pull rigid link chain continues to press on staircase push slide unit and travels forward, and staircase pushing hands is made to continue to push into container by staircase； After staircase bottom and container contact, since the frictional force between staircase bottom and container is larger, staircase will not be with bilayer Roller is drawn back into together, and slide unit push-and-pull driving motor pushes and pulls rigid link chain by slide unit and retracts staircase push slide unit again at this time Position.The movement that slide unit guide rail pushes staircase on slide unit is oriented to.

The staircase pushing hands is adjustable staircase pushing hands as a preferred technical solution,.The front end of staircase pushing hands is direct It contacts, can be adjusted according to the shape and volume of different staircases between staircase pushing hands and staircase push slide unit with the staircase being pushed Distance, and then adjust push when stress point.

Further, the container docking mechanism includes being separately positioned on lift mobile base one end on one next Container auxiliary support assemblies, rebound component.

Further, the container auxiliary support assemblies include being separately positioned on lift mobile base on one next The Electrohydraulic push rod of one end, electronic screw lift.Container auxiliary support assemblies can realize lower-upper length under electric drive effect It adjusts, reaches the supporting role of upper and lower Double-contact surfaces, stablize support container base from below, prevent the truck of bearing container Because suspension mechanism shaking leads to occur in binning process sinkage after container stress.

Further, the rebound component include be rotatably arranged on lift mobile base one end rebound and The rebound cylinder being sequentially connected with rebound.When device is moved to it is corresponding with container when, rebound cylinder drive transition Plate rotate, so that rebound is overlapped in container, can during staircase pushes docking between compensation means and container Gap so that two-layer cylinder can smoothly enter into container.

The rebound is steel transition hyoplastron as a preferred technical solution,.

The device further includes battery and electric-control system, wireless controller as a preferred technical solution, wherein battery with Electric-control system provides power source and logic control for all electric control elements of whole device, and wireless controller personnel easy to operation pass through The form of button and rocking bar controls the everything of whole device.

The utility model is in use, container truck is parked in factory specific parking position and opens container completely Chamber door, operator control the movement of this auxiliary device by wireless controller, pass through the mobile tune of the actions such as front, rear, left and right It is whole, so that lifting platform is docked with container on rear side of container truck；After the completion of docking, by driving a vehicle staircase to be transported in factory It is lifted on two-layer cylinder；Staircase pushing hands is adjusted by controller, makes before staircase pushing hands end in contact in the stress point of staircase lower end On；Two-layer cylinder is pushed into container by controlling two-layer cylinder push-and-pull rigid link chain, since staircase is integrally placed to bilayer On roller, staircase can be moved all into container under the drive of two-layer cylinder in binning process；It reaches in container and specifies It behind position, needs to unload staircase from two-layer cylinder, controls two-layer cylinder push-and-pull rigid link chain at this time and withdraw backward, control simultaneously Staircase continue push slide unit travel forward carry out blocking push action, since two-layer cylinder and staircase are in rolling contact, so staircase Required thrust very little, easily integrally can release two-layer cylinder by staircase when pushing, and be pushed by the inclined-plane before two-layer cylinder In the timber floor of container；Prodigious rub is will produce after the front end underlay plank of staircase and the timber floor rigid contact of container Wipe power, thus two-layer cylinder by two-layer cylinder push and pull rigid link chain withdraw backward when do not need again use staircase pushing hands push staircase, Staircase can slide on two-layer cylinder automatically until unloading two-layer cylinder surface completely；After unloading staircase, withdraw two-layer cylinder and Staircase pushes slide unit to initial position, so far pushes process and completes.

Compared with prior art, the utility model has the characteristics that：

(1) device directly can be docked reliably with container, eliminated container from truck and placed Process on the ground, and two-layer cylinder delivery device can automatically push staircase in container, eliminate by fork truck top The process for pushing away staircase inlet substantially increases the efficiency of staircase transhipment vanning；

(2) easily operated, whole process can operate completion by an operating personnel by wireless controller, save manpower Cost；

(3) push vanning action is all automatically performed by device, operating personnel outside container can to whole process into Row controls, and does not need to enter personnel in container, avoids and the unexpected injuries such as the crowded wound of personnel occurs, and the pushing structure of device closes Reason, all shift actions are rolling friction during push, without sliding friction occur, be not in fork truck push when because Floor smoothness not enough caused skid pushes away motionless phenomenon redundancy adjusting action, fixing and peace caused by container Good perfection.

Description of the drawings

Fig. 1 is the main structure diagram of the utility model；

Fig. 2 is the overlooking structure diagram of the utility model；

Fig. 3 is the structural schematic diagram of lift mobile base in the utility model；

Fig. 4 is the structural schematic diagram of the utility model centered rudder wheel mechanism；

Fig. 5 is the structural schematic diagram of two-layer cylinder delivery device in the utility model；

Description of symbols in figure：

1-lifting platform, 2-main drive motors, 3-communtation deceleration devices, 4-transmission shafts, 5-steering wheel supporting wheel hubs, 6-rudders Wheel, 7-pivoting supports, 8-two-layer cylinders push-and-pull driving motor, 9-two-layer cylinders push-and-pull rigid link chain, 10-two-layer cylinders, 11-slide unit guide rails, 12-staircases push slide unit, 13-staircase pushing hands, 14-slide units push-and-pull driving motor, the push-and-pull of 15-slide units Rigid link chain, 16-Electrohydraulic push rods, 17-rebounds.

Specific implementation mode

The utility model is described in detail in the following with reference to the drawings and specific embodiments.The present embodiment is with the utility model Implemented premised on technical solution, gives detailed embodiment and specific operating process, but the guarantor of the utility model Shield range is not limited to following embodiments.

Embodiment：

A kind of auxiliary device for staircase transhipment vanning as shown in Figure 1 and Figure 2, the device include lift movement bottom Seat, the two-layer cylinder delivery device that is arranged in lift mobile base and packaging in lift mobile base one end is set Staircase is placed on two-layer cylinder delivery device by case docking mechanism, and staircase is sent into container by two-layer cylinder delivery device.

As shown in figure 3, lift mobile base includes lifting platform 1 and a pair of rudder for being disposed in parallel in 1 bottom of lifting platform Mechanism is taken turns, two-layer cylinder delivery device is arranged at the top of lifting platform 1, and container docking mechanism is arranged in one end of lifting platform 1.

As shown in figure 4, steering wheel mechanism include be arranged 1 bottom of lifting platform main drive motor 2, with 2 phase of main drive motor Even communtation deceleration device 3 and be located at the active rudder wheel assembly of 3 both sides of communtation deceleration device, driven steering wheel component, commutation subtracts It is equipped with transmission shaft 4 between fast device 3 and active rudder wheel assembly, between communtation deceleration device 3 and driven steering wheel component.Active steering wheel group Part and driven steering wheel component include steering wheel supporting wheel hub 5, the steering wheel 6 being arranged on steering wheel supporting wheel hub 5 and are arranged in rudder The pivoting support 7 taken turns 5 top of supporting wheel hub and be sequentially connected with transmission shaft 4.

It is driven as shown in figure 5, two-layer cylinder delivery device includes the two-layer cylinder push-and-pull being arranged in lift mobile base Dynamic motor 8, the two-layer cylinder push-and-pull rigid link chain 9 being sequentially connected with two-layer cylinder push-and-pull driving motor 8, setting are moved in lift The two-layer cylinder 10 and be arranged on two-layer cylinder 10 that rigid link chain 9 is sequentially connected are pushed and pulled on dynamic pedestal and with two-layer cylinder Staircase pushes component.Two-layer cylinder 10 include roller frame and be separately positioned on one on the other on roller frame upper layer roller, under Layer roller, lower layer's roller are rolled with lift mobile base and are connected.It includes the slide unit being arranged on roller frame that staircase, which pushes component, Guide rail 11, mobile setting are on the roller of upper layer and staircase compatible with slide unit guide rail 11 push slide unit 12, setting are pushed away in staircase The staircase pushing hands 13 on slide unit 12 and the slide unit being arranged on roller frame is sent to push and pull driving motor 14, slide unit push-and-pull driving electricity It is equipped with slide unit between machine 14 and staircase push slide unit 12 and pushes and pulls rigid link chain 15.

Container docking mechanism includes the container auxiliary branch that lift mobile base one end is separately positioned on one next Support component, rebound component.Container auxiliary support assemblies include being separately positioned on lift mobile base one end on one next Electrohydraulic push rod 16, electronic screw lift.Rebound component includes the transition for being rotatably arranged on lift mobile base one end Plate 17 and the rebound cylinder being sequentially connected with rebound 17.

In use, lifting platform 1 is first made to be docked with container on rear side of container truck；After the completion of docking, by factory Staircase to be transported is lifted on two-layer cylinder 10 by driving；Staircase pushing hands 13 is adjusted, end in contact is being helped before making staircase pushing hands 13 On terraced lower end stress point；Rigid link chain 9 is pushed and pulled by the push-in container of two-layer cylinder 10 by controlling two-layer cylinder, and staircase is made to arrive Designated position in up to container；Control two-layer cylinder push-and-pull rigid link chain 9 withdraw backward, while control staircase push slide unit 12 after Continuous travel forward carries out blocking and pushes action, and staircase is integrally released to two-layer cylinder 10；After unloading staircase, two-layer cylinder 10 is withdrawn And staircase pushes slide unit 12 to initial position, so far pushes process and completes.

Practicality can be understood and used the above description of the embodiments is intended to facilitate those skilled in the art It is novel.Person skilled in the art obviously easily can make various modifications to these embodiments, and illustrating herein General Principle be applied in other embodiment without having to go through creative labor.Therefore, the utility model is not limited to above-mentioned Embodiment, those skilled in the art's announcement according to the present utility model, do not depart from improvement that the utility model scope is made and Modification should be all within the protection scope of the utility model.

Claims (10)

1. a kind of auxiliary device for staircase transhipment vanning, which is characterized in that the device includes lift mobile base, setting Two-layer cylinder delivery device in lift mobile base and container docking in lift mobile base one end is set Staircase is placed on two-layer cylinder delivery device by mechanism, and staircase is sent into container by two-layer cylinder delivery device.

2. a kind of auxiliary device for staircase transhipment vanning according to claim 1, which is characterized in that the lifting Formula mobile base includes the steering wheel mechanism that lifting platform (1) and a pair are disposed in parallel in lifting platform (1) bottom, the double-deck rolling The setting of cylinder delivery device is arranged in the top of lifting platform (1), the container docking mechanism in one end of lifting platform (1).

3. a kind of auxiliary device for staircase transhipment vanning according to claim 2, which is characterized in that the steering wheel Mechanism includes main drive motor (2) of the setting in lifting platform (1) bottom, the communtation deceleration device (3) that is connected with main drive motor (2) And it is located at the active rudder wheel assembly of communtation deceleration device (3) both sides, driven steering wheel component, the communtation deceleration device (3) It is equipped with transmission shaft (4) between active rudder wheel assembly, between communtation deceleration device (3) and driven steering wheel component.

4. a kind of auxiliary device for staircase transhipment vanning according to claim 3, which is characterized in that the active Steering wheel component and driven steering wheel component include the steering wheel (6) of steering wheel supporting wheel hub (5), setting on steering wheel supporting wheel hub (5) And the pivoting support (7) that setting is sequentially connected at the top of steering wheel supporting wheel hub (5) and with transmission shaft (4).

5. a kind of auxiliary device for staircase transhipment vanning according to claim 1, which is characterized in that the bilayer Roller delivery device includes the two-layer cylinder push-and-pull driving motor (8) being arranged in lift mobile base, is pushed away with two-layer cylinder Draw driving motor (8) be sequentially connected two-layer cylinder push-and-pull rigid link chain (9), be arranged in lift mobile base and with bilayer The staircase push group that roller pushes and pulls the two-layer cylinder (10) that rigid link chain (9) is sequentially connected and is arranged on two-layer cylinder (10) Part.

6. a kind of auxiliary device for staircase transhipment vanning according to claim 5, which is characterized in that the bilayer Upper layer roller, the lower layer's roller that roller (10) includes roller frame and is separately positioned on one on the other on roller frame, under described Layer roller is rolled with lift mobile base and is connected.

7. a kind of auxiliary device for staircase transhipment vanning according to claim 6, which is characterized in that the staircase Push component include the slide unit guide rail (11) being arranged on roller frame, it is mobile be arranged on the roller of upper layer and with slide unit guide rail (11) The staircase pushing hands (13) and setting of compatible staircase push slide unit (12), setting on staircase push slide unit (12) are in roller Slide unit push-and-pull driving motor (14) on frame, the slide unit are pushed and pulled to be equipped between driving motor (14) and staircase push slide unit (12) and be slided Platform pushes and pulls rigid link chain (15).

8. a kind of auxiliary device for staircase transhipment vanning according to claim 1, which is characterized in that the packaging Case docking mechanism includes container auxiliary support assemblies, the rebound that lift mobile base one end is separately positioned on one next Component.

9. a kind of auxiliary device for staircase transhipment vanning according to claim 8, which is characterized in that the packaging Case auxiliary support assemblies include Electrohydraulic push rod (16), the electronic lead screw that lift mobile base one end is separately positioned on one next Elevator.

10. a kind of auxiliary device for staircase transhipment vanning according to claim 8, which is characterized in that the mistake Cab apron component includes being rotatably arranged on the rebound (17) of lift mobile base one end and being sequentially connected with rebound (17) Rebound cylinder.