CN208004380U - Oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment - Google Patents
Oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment Download PDFInfo
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- CN208004380U CN208004380U CN201721381662.3U CN201721381662U CN208004380U CN 208004380 U CN208004380 U CN 208004380U CN 201721381662 U CN201721381662 U CN 201721381662U CN 208004380 U CN208004380 U CN 208004380U
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Abstract
The utility model proposes oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipments, the automatic cleaning equipment includes rotating device, control device and the loading and unloading station set gradually along the circumference of rotating device, high-pressure wash station, rinses station, antirust station and drying station, wherein：It is provided with high-pressure cleaning device at high-pressure wash station；It is provided with rinsing device at rinsing station；It is provided with Rustproofing apparatus at antirust station；High pressure positive blower is provided at drying station；And rotating device, high-pressure cleaning device, rinsing device, Rustproofing apparatus and high pressure positive blower are connected with control device respectively.Automatic cleaning equipment disclosed by the utility model realizes the pipeline system cleaning of oil-pressure damper oil storage cylinder automatic cleaning equipment, and the labor intensity of operating personnel is greatly reduced, improves cleaning efficiency and cleaning performance.
Description
Technical field
The utility model is related to a kind of oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipments.
Background technology
To ensure rail vehicle, the i.e. bullet trains such as high-speed EMUs, rolling stock, safely and smoothly transport on the line
Row, the widely used mode that oil-pressure damper is set on bogie and carries out vibration damping of existing rail vehicle.With train operation
The raising of speed, vehicle vibration reduction system are also higher and higher to the performance requirement of oil-pressure damper.To improve damper performance, vibration damping
Device manufactory proposes requirement to the cleaning performance of each parts.
Damper manufacturer at present is general using artificial or ultrasonic cleaning.Artificial cleaning efficiency is low, labor intensity
Greatly, the bad management in scene, can not ensure cleaning quality.In ultrasonic cleaning situation, since oil storage cylinder is blind hole structure, and
The depth of blind hole is deep (auto shock absorber depth most depth is 800mm or so at present), so general ultrasonic wave can not clean
To bottom；In addition, cleaning solution cannot be introduced into the bottom of blind hole, to cause to clean halfway problem.
Utility model content
In order to solve the above technical problems, the utility model proposes oil pressure vibrating reducer for railbus oil storage cylinders to clean automatically
Equipment, the automatic cleaning equipment include rotating device, control device and are set gradually along the circumference of rotating device upper and lower
Expect station, high-pressure wash station, rinsing station, antirust station and drying station, wherein：
It is provided with high-pressure cleaning device at high-pressure wash station；
It is provided with rinsing device at rinsing station；
It is provided with Rustproofing apparatus at antirust station；
High pressure positive blower is provided at drying station；And
Rotating device, high-pressure cleaning device, rinsing device, Rustproofing apparatus and high pressure positive blower are connected with control device respectively
It connects.
In one embodiment, rotating device includes：
Circular turntable；
Multiple bearing blocks, multiple bearing blocks are arranged along the circumference of turntable to fix workpiece, and multiple bearing blocks can correspond to
In loading and unloading station, high-pressure wash station, rinsing station, antirust station and drying station；With
Accurate dispenser, the input terminal of accurate dispenser is connected with driving motor, output end is connected with turntable to drive
Turn disc spins, and accurate dispenser is connected with control device, it is preferable that and accurate dispenser is precision cam dispenser,
Driving motor is decelerating motor.
In one embodiment, automatic cleaning equipment further include the feeding single armed for being arranged in the top of loading and unloading station hang and
Blanking single armed is hung.
In one embodiment, automatic cleaning equipment further includes the first rinse bath being arranged at high-pressure wash station,
One heater and the first filter device, wherein：
First rinse bath is arranged in the lower section of rotating device, and high-pressure cleaning device be connected with the first rinse bath with from
First rinse bath obtains water for cleaning, it is preferable that there is angle of inclination, side to use heat-preservation cotton packet for the bottom of the first rinse bath
It wraps up in, it is preferable that high-pressure cleaning device is high-pressure plunger pump；
Primary heater is connected with control device and the first rinse bath respectively to be used with the cleaning heated in the first rinse bath
Water, it is preferable that primary heater is electric heater, it is preferable that the heating temperature of primary heater is between 20 DEG C -100 DEG C；With
And
First filter device is arranged in the first rinse bath.
In one embodiment, the first temperature control equipment, the first temperature control dress are additionally provided at high-pressure wash station
It sets the temperature being connected with control device and the first rinse bath respectively to detect the first rinse bath and sends temperature to control device
Information.
In one embodiment, automatic cleaning equipment further includes the first Liquid level being arranged at high-pressure wash station
Device, the first fluid level controller is connected with the first rinse bath to measure the liquid level in the first rinse bath in real time, and it is clear to work as first
Liquid level in washing trough less than the first liquid level threshold values alarm and closes high-pressure cleaning device and primary heater, it is preferable that first
Fluid level controller is ball float level controller.
In one embodiment, the first rinse bath includes the first Rinsing Area and the first sump, high-pressure cleaning device and the
One Rinsing Area is connected, and the first filter device is connect with the first Rinsing Area and the first sump to filter water for cleaning respectively,
Wherein, the first filter device includes sequentially connected filter screen basket, filtered water pump and stainless steel pillar filter.
In one embodiment, automatic cleaning equipment further includes the first water-oil separating dress being arranged at high-pressure wash station
It sets, the first oily-water seperating equipment includes：
First grease liquid reserve tank, the first grease liquid reserve tank and the first sump abut, and the first grease liquid reserve tank and the
One states height of the height less than the other partition boards for forming the first sump of the partition board between sump；
First oil-water separation tank, the first oil-water separation tank are connected with the first grease liquid reserve tank, with by drawing liquid pump by
Oil water mixture in one grease liquid reserve tank is extracted into the first oil-water separation tank；
First circulation Rose Box, first circulation Rose Box are connected with the first oil-water separation tank to receive the first water-oil separating
The water for cleaning isolated in case, and first circulation Rose Box is connected with the first filter device；With
First waste oil collecting barrel, the first waste oil collecting barrel are connected with the first oil-water separation tank to receive the first water-oil separating
The waste oil isolated in case.
In one embodiment, automatic cleaning equipment further include be arranged rinsing station at the second rinse bath, second plus
Hot device and the second filter device, wherein：
Second rinse bath is arranged in the lower section of rotating device, and rinsing device is connected with the second rinse bath with from second
Rinse bath obtains water for cleaning, it is preferable that there is angle of inclination, side to be wrapped up using heat-preservation cotton for the bottom of the second rinse bath, excellent
Selection of land, rinsing device are that rinsing pumps；
Secondary heater is connected in the second rinse bath to heat the water for cleaning in the second rinse bath, it is preferable that second
Heater is electric heater, it is preferable that the heating temperature of secondary heater is between 20 DEG C -100 DEG C；And
Second filter device is arranged in the second rinse bath.
In one embodiment, rinse at station and be additionally provided with second temperature control device, second temperature control device with
Second rinse bath is connected with the temperature of the second sink of detection and sends temperature control instruction to secondary heater.
In one embodiment, automatic cleaning equipment further includes the second fluid level controller being arranged at rinsing station, the
Two fluid level controllers are connected with the second rinse bath to measure the liquid level in the second rinse bath in real time, and when in the second rinse bath
Liquid level less than the second liquid level threshold values alarm and closing rinsing device and secondary heater, it is preferable that the second fluid level controller
For ball float level controller.
In one embodiment, the second rinse bath includes the second Rinsing Area and the second sump, and rinsing device and second is clearly
Sink is connected, and the second filter device is connect with the second Rinsing Area and the second sump to filter water for cleaning respectively, wherein
Second filter device includes sequentially connected filter screen basket, filtered water pump and stainless steel pillar filter.
In one embodiment, automatic cleaning equipment further includes the second oily-water seperating equipment being arranged at rinsing station,
Second oily-water seperating equipment includes：
Second grease liquid reserve tank, the second grease liquid reserve tank are abutted with sump, and the second grease liquid reserve tank and the second dirt
Height of the height of partition board between sink less than other partition boards of the second sump of composition；
Second oil-water separation tank, the second oil-water separation tank are connected with the second grease liquid reserve tank, with by drawing liquid pump by
Oil water mixture in two grease liquid reserve tanks is extracted into the second oil-water separation tank；
Second circulation Rose Box, second circulation Rose Box are connected with the second oil-water separation tank to receive the second water-oil separating
The water for cleaning isolated in case, and second circulation Rose Box is connected with the second filter device；With
Second waste oil collecting barrel, the second waste oil collecting barrel are connected with the second oil-water separation tank to receive the second water-oil separating
The waste oil isolated in case.
In one embodiment, automatic cleaning equipment further includes being arranged to heat in the third rinse bath of antirust station, third
Device and third filter device, wherein：
Third rinse bath is arranged in the lower section of rotating device, and Rustproofing apparatus is connected with third rinse bath with from third
Rinse bath obtains antirust solution, it is preferable that there is angle of inclination, side to be wrapped up using heat-preservation cotton for the bottom of third rinse bath, preferably
Ground, Rustproofing apparatus are that rinsing pumps；
Third heater is connected in third rinse bath to heat the antirust solution in third rinse bath, and third heater
It is connected with control device, it is preferable that third heater is electric heater, it is preferable that the heating temperature of third heater is 20
Between DEG C -100 DEG C；And
Third filter device is arranged in third rinse bath.
In one embodiment, third temperature control equipment, third temperature control equipment point are additionally provided at antirust station
It is not connected with control device and third rinse bath, to detect the temperature of third sink and send third rinse bath to control device
Temperature data.
In one embodiment, automatic cleaning equipment further includes the third fluid level controller being arranged at antirust station, the
Three fluid level controllers are connected with third rinse bath to measure the liquid level in third rinse bath in real time, and when in third rinse bath
Liquid level less than third liquid level threshold values alarm and closing rinsing device and third heater, it is preferable that third fluid level controller
For ball float level controller.
In one embodiment, third rinse bath includes third Rinsing Area and third sump, and Rustproofing apparatus is clear with third
Sink is connected, and third filter device is connect with third Rinsing Area and third sump to filter antirust solution respectively, wherein the
Three filter devices include sequentially connected filter screen basket, filtered water pump and stainless steel pillar filter.
In one embodiment, automatic cleaning equipment further includes the third oily-water seperating equipment being arranged at antirust station,
Third oily-water seperating equipment includes：
Third grease liquid reserve tank, third grease liquid reserve tank and third sump abut, and third grease liquid reserve tank and the
Height of the height of partition board between three sumps less than other partition boards of composition third sump；
Third oil-water separation tank, third oil-water separation tank are connected with third grease liquid reserve tank, with by drawing liquid pump by
Oil water mixture in three grease liquid reserve tanks is extracted into third oil-water separation tank；
Third circulation filtering box, third circulation filtering box are connected with third oil-water separation tank to receive third water-oil separating
The antirust solution isolated in case, and third circulation filtering box is connected with third filter device；With
Third waste oil collecting barrel, third waste oil collecting barrel are connected with third oil-water separation tank to receive third water-oil separating
The waste oil isolated in case.
In one embodiment, automatic cleaning equipment further includes the air heater and the 4th temperature being arranged in drying station
Controller, wherein：
Air heater is connected with control device, and air heater be connected with high pressure positive blower with heat pass through height
The air that pressure fan blows；And
4th temperature controller is used to monitor the temperature at drying station, and the 4th temperature controller and control device phase
Connection is transmitted to control device with the temperature information at the drying station by monitoring.
In one embodiment, automatic cleaning equipment further includes multiple pressing devices, and multiple pressing devices are separately positioned on
With workpiece pressing, each in multiple pressing devices includes for high-pressure wash station, rinsing station, antirust station and drying station
Compression cylinder and compact heap, compact heap can under the driving of compression cylinder workpiece pressing.
In one embodiment, automatic cleaning equipment further includes multiple exploration type lifting devices, and multiple exploration types promote dress
It sets and is connected respectively with high-pressure cleaning device, rinsing device and Rustproofing apparatus, it is high to be driven in workpiece cleaning and Rustproof process
Pressure cleaning device, rinsing device and Rustproofing apparatus are moved along the length direction of workpiece.
Oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment disclosed by the utility model realizes oil-pressure damper
The pipeline system cleaning way of oil storage cylinder can be greatly reduced the labor intensity of operating personnel, improve working efficiency, and have
Better cleaning performance.
Description of the drawings
Fig. 1 is automatically clear according to the oil pressure vibrating reducer for railbus oil storage cylinder of one exemplary embodiment of the utility model
Wash the vertical view of equipment；
Fig. 2 is the knot of the drying station of oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment shown in Fig. 1
Structure schematic diagram；With
Fig. 3 is the structure of oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment pressing device shown in Fig. 1
Schematic diagram.
Specific implementation mode
Illustrative, non-limiting embodiment of the utility model are described in detail with reference to the accompanying drawings, to new according to this practicality
The oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment of type is further described.
Referring to Fig.1-3, oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment disclosed by the utility model includes
Rotating device, control device 15 and the loading and unloading station 1 set gradually along the circumference of rotating device, high-pressure wash station 2,
Clear water rinses station 3, antirust station 4 and drying station 5, is dried according to feeding, high-pressure wash, clear water rinsing, antirust treatment, hot wind
Dry and blanking flow works.
Rotating device is 14 conversion equipment of workpiece, is provided with multiple bearing blocks and also fixes workpiece 14, passes through rotation
Fixed workpiece 14 on multiple bearing blocks is moved to different workpiece 14 and handles station by mode, to reduce artificial travelling workpiece
14 amount of labour helps to provide working efficiency.In one embodiment, rotating device includes circular turntable, along circular
The multiple bearing blocks and accurate dispenser 10 of the circumference setting of turntable.It is clear that multiple bearing blocks correspond to loading and unloading station 1, high pressure
Station 2, clear water rinsing station 3, antirust station 4, drying station 5 are washed, and rotating turntable can be with corresponding to moving shaft holder
Station, to realize rotation of the workpiece 14 between different station.The input terminal of accurate dispenser 10 is connected with driving motor,
Output end is connected with turntable, and accurate dispenser 10 is also connected with control device 15, in this way, in the control of control device 15
The lower accurate dispenser 10 of driving motor driving of system rotates and further rotates turntable, and multiple bearing blocks is made to be moved precisely to specify
Station.In one embodiment, accurate dispenser 10 is precision cam dispenser, and driving motor is decelerating motor.High-pressure wash
High-pressure cleaning device 6 is set at station 2.In the automatic cleaning equipment, it is provided with rinsing device 8 at clear water rinsing station 3, is prevented
It is provided with Rustproofing apparatus at rust station 4, high pressure positive blower 12, and rotating device, high-pressure cleaning device are provided at drying station 5
6, rinsing device 8, Rustproofing apparatus and high pressure positive blower 12 are connected with control device 15 in the control of control device 15 respectively
Under carry out high-pressure wash, rinsing, antirust treatment and drying operation respectively to choosing to install the workpiece 14 at each station.
In one embodiment, which further includes the feeding for the top for being separately positioned on loading and unloading station 1
Single armed is hung to be hung with blanking single armed, to lift workpiece 14, further decreases the labor intensity of operating personnel.
In one embodiment, automatic cleaning equipment further includes the first rinse bath being arranged at high-pressure wash station 2,
One heater and the first filter device.First rinse bath is arranged in the lower section of rotating device, and high-pressure cleaning device 6 and first
Rinse bath is connected to obtain water for cleaning from the first rinse bath, is carried out clearly to rotating to the workpiece 14 at high-pressure wash station 2
It washes.The bottom of first rinse bath has angle of inclination, to discharge water for cleaning therein and cleaning groove body；In addition, first
The side of rinse bath is wrapped up using heat-preservation cotton, to play the role of heat preservation to the water for cleaning in the first rinse bath.In a reality
It applies in example, high-pressure cleaning device 6 is high-pressure plunger pump, but skilled person would appreciate that high-pressure cleaning device 6
Type be not limited to this.Primary heater is connected with control device 15 and the first rinse bath respectively, in control device 15
Control under heat water for cleaning in the first rinse bath, ensure the temperature of water for cleaning between 20 DEG C -100 DEG C, to obtain
Better cleaning performance.Preferably, primary heater is electric heater.First filter device is arranged in the first rinse bath, uses
Recycling for water for cleaning is realized to filter water for cleaning.
Further, it is additionally provided with the first temperature control equipment at high-pressure wash station 2.First temperature control equipment is distinguished
It is connected with control device 15 and the first rinse bath, in this way, the first temperature control equipment can detect the temperature of the first rinse bath
And the temperature information of the first rinse bath is sent to control device 15, control device 15 further adds to first according to the temperature information
Hot device sends temperature control instruction to adjust the temperature of water for cleaning in the first rinse bath.
In one embodiment, automatic cleaning equipment further includes the first Liquid level being arranged at high-pressure wash station 2
Device.First fluid level controller is connected with the first rinse bath to measure the liquid level in the first rinse bath in real time, when the first rinse bath
Interior liquid level is less than the first liquid level threshold values alarm and closes high-pressure cleaning device 6 and primary heater, to prevent high pressure clear
Cleaning device 6 and primary heater non-productive work.Preferably, the first fluid level controller is ball float level controller.
In one embodiment, the first rinse bath include the first Rinsing Area and the first sump, wherein the first Rinsing Area with
High-pressure cleaning device 6 is connected, and the first filter device is connect with the first Rinsing Area and the first sump respectively, to filtering first
Water in sump is simultaneously discharged into the first Rinsing Area and is recycled.Further, the first filter device includes being sequentially connected
Filter screen basket, filtered water pump and stainless steel pillar filter, realize to the three-stage filtration of water for cleaning, ensure filter quality.
In one embodiment, automatic cleaning equipment further includes the first water-oil separating being arranged at high-pressure wash station 2
Device 7.First oily-water seperating equipment 7 includes the first grease liquid reserve tank, the first oil-water separation tank, first circulation Rose Box and first
Waste oil collecting barrel.First grease liquid reserve tank and the first sump abut, and the first grease liquid reserve tank and first state sump it
Between partition board height less than composition the first sump other partition boards height, so as to float on water for cleaning in the first sump
The oil water mixture on upper layer flow to the first grease liquid reserve tank.First oil-water separation tank is connected with the first grease liquid reserve tank, and
And the oil water mixture in the first grease liquid reserve tank is extracted by the first oil-water separation tank by drawing liquid pump, utilize the proportion of oil and water
Difference makes oil water mixture be detached in the first oil-water separation tank.First circulation Rose Box is connected with the first oil-water separation tank
It connects to receive the water for cleaning isolated in the first oil-water separation tank, and first circulation Rose Box is connected with the first filter device
It connects further to filter the water for cleaning in first circulation Rose Box.First waste oil collecting barrel is connected with the first oil-water separation tank
To receive the waste oil isolated in the first oil-water separation tank.It can be by waste oil and cleaning by the way that the first oily-water seperating equipment 7 is arranged
It is detached with water, further increases the utilization rate of water for cleaning.
In one embodiment, automatic cleaning equipment further include be arranged rinsing station 3 at the second rinse bath, second plus
Hot device 9 and the second filter device.Second rinse bath is arranged in the lower section of rotating device, and rinsing device 8 and the second rinse bath
It is connected to obtain water for cleaning from the second rinse bath, is cleaned to rotating to the workpiece 14 at rinsing station 3.Second cleaning
The bottom of slot has angle of inclination, to discharge water for cleaning therein and cleaning groove body；In addition, the side of the second rinse bath
It is wrapped up using heat-preservation cotton, to play the role of heat preservation to the water for cleaning in the second rinse bath.In one embodiment, rinsing dress
8 are set as rinsing pump, but skilled person would appreciate that the type of rinsing device 8 is not limited to this.Second heating
Device 9 is connected with control device 15 and the second rinse bath respectively, to be heated in the second rinse bath under the control of control device 15
Water for cleaning, ensure the temperature of water for cleaning between 20 DEG C -100 DEG C, to obtain better cleaning performance.Preferably,
Two heaters 9 are electric heater.Second filter device is arranged in the second rinse bath, to filter water for cleaning to realize cleaning
With recycling for water.
Further, it rinses at station 3 and is additionally provided with second temperature control device.Second temperature control device respectively with control
Device 15 processed is connected with the second rinse bath, in this way, second temperature control device can detect the temperature of the second rinse bath and to
Control device 15 sends the temperature information of the second rinse bath, and control device 15 is according to the temperature information further to secondary heater
9 send temperature control instruction to adjust the temperature of water for cleaning in the second rinse bath.
In one embodiment, automatic cleaning equipment further includes the second fluid level controller being arranged at rinsing station 3.The
Two fluid level controllers are connected with the second rinse bath to measure the liquid level in the second rinse bath in real time, the liquid in the second rinse bath
Position is less than the second liquid level threshold values alarm and closes rinsing device 8 and secondary heater 9, to prevent rinsing device 8 and second
9 non-productive work of heater.Preferably, the second fluid level controller is ball float level controller.
In one embodiment, the second rinse bath include the second Rinsing Area and the second sump, wherein the second Rinsing Area with
Rinsing device 8 is connected, and the second filter device is connect with the second Rinsing Area and the second sump respectively, to the second sewage of filtering
Water in slot is simultaneously discharged into the second Rinsing Area and is recycled.Further, the second filter device includes sequentially connected mistake
Strainer basket, filtered water pump and stainless steel pillar filter realize the three-stage filtration to water for cleaning, ensure filter quality.
In one embodiment, automatic cleaning equipment further includes the second oily-water seperating equipment being arranged at rinsing station 3.
Second oily-water seperating equipment includes that the second grease liquid reserve tank, the second oil-water separation tank, second circulation Rose Box and the second waste oil are received
Collect bucket.Second grease liquid reserve tank and the second sump abut, and the second grease liquid reserve tank and second state between sump every
The height of plate is less than the height of other partition boards of the second sump of composition, so as to float on water for cleaning upper layer in the second sump
Oil water mixture flow to the second grease liquid reserve tank.Second oil-water separation tank is connected with the second grease liquid reserve tank, and passes through
Oil water mixture in second grease liquid reserve tank is extracted into the second oil-water separation tank by drawing liquid pump, is made using oil is different with the proportion of water
Oil water mixture is detached in the second oil-water separation tank.Second circulation Rose Box is connected with the second oil-water separation tank to connect
Receive the water for cleaning isolated in the second oil-water separation tank, and second circulation Rose Box be connected with the second filter device with into
One step filters the water for cleaning in second circulation Rose Box.Second waste oil collecting barrel is connected with the second oil-water separation tank to receive
The waste oil isolated in second oil-water separation tank.Waste oil and water for cleaning can be divided by the way that the second oily-water seperating equipment is arranged
From further increasing the utilization rate of water for cleaning.
In one embodiment, automatic cleaning equipment further includes that the third rinse bath being arranged at antirust station 4, third add
Hot device and third filter device.Third rinse bath is arranged in the lower section of rotating device, and Rustproofing apparatus and third rinse bath phase
Connection carries out antirust treatment to obtain antirust solution from third rinse bath, to rotating to the workpiece 14 at antirust station 4.Third is cleaned
The bottom of slot has angle of inclination, to discharge antirust solution therein and cleaning groove body；In addition, the side of third rinse bath makes
It is wrapped up with heat-preservation cotton, to play the role of heat preservation to the antirust solution in third rinse bath.In one embodiment, Rustproofing apparatus is
Rinsing pump, but skilled person would appreciate that the type of Rustproofing apparatus is not limited to this.Third heater is distinguished
It is connected with control device 15 and third rinse bath, to heat the antirust in third rinse bath under the control of control device 15
Liquid ensures that the temperature of antirust solution between 20 DEG C -100 DEG C, obtains better cleaning performance.Preferably, third heater is electricity
Heater.Third filter device is arranged in third rinse bath, to filter antirust solution to realize recycling for antirust solution.
Further, it is additionally provided with third temperature control equipment at antirust station 4.Third temperature control equipment respectively with control
Device 15 processed is connected with third rinse bath, in this way, third temperature control equipment can detect the temperature of third rinse bath and will
The temperature information of detection is sent to control device 15, and control device 15 is further sent to third heater according to the temperature information
Temperature control instruction is to adjust the temperature of antirust solution in third rinse bath.
In one embodiment, automatic cleaning equipment further includes the third fluid level controller being arranged at antirust station 4.The
Three fluid level controllers are connected with third rinse bath to measure the liquid level of antirust solution in third rinse bath in real time, when third rinse bath
The liquid level of interior antirust solution is less than third liquid level threshold values alarm and closes Rustproofing apparatus and third heater, to prevent antirust
Device and third heater non-productive work.Preferably, third fluid level controller is ball float level controller.
In one embodiment, third rinse bath includes third Rinsing Area and third sump, wherein third Rinsing Area with
Rustproofing apparatus is connected, and third filter device is connect with third Rinsing Area and third sump respectively, to filter third sewage
Antirust solution in slot is simultaneously discharged into third Rinsing Area and is recycled.Further, third filter device includes being sequentially connected
Filter screen basket, filtered water pump and stainless steel pillar filter, realize to the three-stage filtration of antirust solution, ensure filter quality.
In one embodiment, automatic cleaning equipment further includes the third oily-water seperating equipment being arranged at antirust station 4.
Third oily-water seperating equipment includes that third grease liquid reserve tank, third oil-water separation tank, third circulation filtering box and third waste oil are received
Collect bucket.Third grease liquid reserve tank and third sump abut, and third grease liquid reserve tank and third state between sump every
The height of plate is less than the height of other partition boards of composition third sump, so as to float on the oil on antirust solution upper layer in third sump
Aqueous mixtures are flowed to third grease liquid reserve tank.Third oil-water separation tank is connected with third grease liquid reserve tank, and passes through pumping
Oil water mixture in third grease liquid reserve tank is extracted into third oil-water separation tank by liquid pump, makes oil using oil is different with the proportion of water
Aqueous mixtures are detached in third oil-water separation tank.Third circulation filtering box is connected with third oil-water separation tank to receive
The antirust solution isolated in third oil-water separation tank, and third circulation filtering box is connected with third filter device with further
Filter the antirust solution in third circulation filtering box.Third waste oil collecting barrel is connected with third oil-water separation tank to receive third oil
The waste oil isolated in water separating tank.Waste oil and antirust solution can be detached by the way that third oily-water seperating equipment is arranged, into one
Step improves the utilization rate of antirust solution.
In one embodiment, which further includes being arranged in the air heater 11 of drying station 5 and
Four temperature controllers.Air heater 11 is connected with control device 15 with the temperature control instruction of receiving control device 15, and
And it is connected with high pressure positive blower 12 to heat the air blowed by high pressure positive blower 12.4th temperature controller is dried for monitoring
Temperature at station 5, and the 4th temperature controller is connected with control device 15 with the temperature at the drying station 5 that will monitor
Information is transmitted to control device 15, and further send temperature control instruction to air heater 11 from control device 15 is added with controlling
Hot temperature.
With reference to Fig. 3, in one embodiment, which further includes multiple pressing devices 16.Multiple compression dresses
It sets 16 and is separately positioned on high-pressure wash station 2, clear water rinsing station 3, antirust station 4 and drying station 5, to clear in workpiece 14
It washes, antirust, workpiece pressing 14 during drying, places workpiece 14 and slide.Each in multiple pressing devices 16 includes pressure
Tight cylinder and compact heap, compact heap can stretch out under the driving of compression cylinder with workpiece pressing 14.The length of compact heap can be with
Selected according to the length of workpiece 14, for example, for the compact heap that the larger workpiece 14 of length selects length smaller, for length compared with
The compact heap that small workpiece 14 selects length larger.
In one embodiment, which further includes multiple exploration type lifting devices 13.Multiple exploration types carry
It rises device 13 to be respectively connected with high-pressure cleaning device 6, rinsing device 8 and Rustproofing apparatus, in the cleaning of workpiece 14 and antirust mistake
High-pressure cleaning device 6, rinsing device 8 and Rustproofing apparatus is driven to be moved along the length direction of workpiece 14 in journey, to blind
The hydraulic cylinder inner wall in hole carries out thoroughly cleaning and antirust.
With reference to Fig. 1-3 pairs of oil pressure vibrating reducer for railbus oil cylinder automatic cleaning equipments disclosed by the utility model
Workflow illustrates.First, it is hung to rotating device by the feeding single armed of loading and unloading station 1 and is in loading and unloading station 1
Bearing block on place workpiece 14；Control device 15 will be located at loading and unloading work to rotating device transfer control instruction, rotating device
The bearing block of position 1 rotates to high-pressure wash station 2, while being hung from the feeding single armed of loading and unloading station 1 to corresponding to loading and unloading work
Workpiece 14 is placed on the new bearing block of position 1；There is high-pressure cleaning device 6 to clean workpiece 14；High-pressure cleaning device 6 cleans
After, control device 15 sends control instruction to rotating device, and rotating device will be revolved positioned at the workpiece 14 of high-pressure wash station 2
Go to rinsing station 3；Rinsing device 8 rinses the workpiece 14 for rotating to rinsing station 3, while by loading and unloading station 1
Feeding single armed hangs to the new bearing block corresponding to loading and unloading station 1 and places workpiece 14, and by high-pressure cleaning device 6 to rotation
Workpiece 14 to high-pressure wash station 2 is cleaned；After the completion of rinsing, control device 15 sends control instruction to rotating device,
Rotating device rotates, and the bearing block for being located at rinsing station 3 is made to rotate to antirust station 4, positioned at the bearing block of high-pressure wash station 2
It rotates to rinsing station 3, rotate to high-pressure wash station 2 positioned at the bearing block of loading and unloading station 1；Rustproofing apparatus is anti-to rotating to
The workpiece 14 of rust station 4 carries out antirust treatment, and rinsing station 3, high-pressure wash station 2 and loading and unloading station 1 repeat above-mentioned cleaning
Work；After the completion of antirust treatment, control device 15 sends control instruction to rotating device, and rotating device rotation makes to be located at antirust
The bearing block of station 4 rotates to drying station 5, antirust station 4 is rotated to positioned at the bearing block for rinsing station 3, is clear positioned at high pressure
The bearing block for washing station 2 rotates to rinsing station 3, rotates to high-pressure wash station 2 positioned at the bearing block of loading and unloading station 1；It is high
Pressure fan 12 carries out high temperature drying and processing to the workpiece 14 for rotating to drying station 5, and antirust station 4, rinsing station 3, high pressure are clear
It washes station 2 and loading and unloading station 1 repeats above-mentioned work；After the completion of drying and processing, control device 15 sends to rotating device and controls
Instruction, rotating device rotation make the bearing block positioned at drying station 5 rotate to loading and unloading station 1, positioned at the axis of antirust station 4
Bearing rotates to drying station 5, rotates to antirust station 4, positioned at high-pressure wash station 2 positioned at the bearing block for rinsing station 3
Bearing block rotates to rinsing station 3, rotates to high-pressure wash station 2 positioned at the bearing block of loading and unloading station 1；Loading and unloading station 1
Blanking single armed hang and will be taken away from bearing block positioned at the workpiece 14 of discharge station 6.In this way, constantly recycling, in a pipeline fashion
Work reduces the labor intensity of operating personnel, facilitates field management, the cleaning efficiency for improving oil-pressure damper oil cylinder and cleaning effect
Fruit, in one embodiment, the automatic cleaning equipment that the application proposes can be worked with the beat of cleaning 2 in 30 seconds.
Claims (37)
1. a kind of oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment, which is characterized in that the automatic cleaning equipment
Including rotating device, control device and the loading and unloading station set gradually along the circumference of the rotating device, high-pressure wash
Station, rinsing station, antirust station and drying station, wherein：
It is provided with high-pressure cleaning device at the high-pressure wash station；
It is provided with rinsing device at the rinsing station；
It is provided with Rustproofing apparatus at the antirust station；
It is provided with high pressure positive blower at the drying station；And
The rotating device, the high-pressure cleaning device, the rinsing device, the Rustproofing apparatus and the high pressure positive blower point
It is not connected with the control device.
2. automatic cleaning equipment according to claim 1, which is characterized in that the rotating device includes：
Circular turntable；
Multiple bearing blocks, the multiple bearing block are arranged along the circumference of the turntable to fix workpiece, the multiple bearing block
The loading and unloading station, the high-pressure wash station, the rinsing station, the antirust station and the drying can be corresponded to
Station；With
Accurate dispenser, the input terminal of the precision dispenser is connected with driving motor, output end is connected with the turntable
To drive the turntable to rotate, and the accurate dispenser is connected with the control device.
3. automatic cleaning equipment according to claim 2, which is characterized in that the precision dispenser is divided for precision cam
Device, the driving motor are decelerating motor.
4. automatic cleaning equipment according to claim 1, which is characterized in that the automatic cleaning equipment further includes that setting exists
The feeding single armed of the top of the loading and unloading station is hung to be hung with blanking single armed.
5. automatic cleaning equipment according to claim 1, which is characterized in that the automatic cleaning equipment further includes that setting exists
The first rinse bath, primary heater at the high-pressure wash station and the first filter device, wherein：
First rinse bath is arranged in the lower section of the rotating device, and the high-pressure cleaning device is cleaned with described first
Slot is connected to obtain water for cleaning from first rinse bath；
The primary heater is connected respectively with the control device and first rinse bath to heat first cleaning
Water for cleaning in slot；And
First filter device is arranged in first rinse bath.
6. automatic cleaning equipment according to claim 5, which is characterized in that the bottom of first rinse bath, which has, to be tilted
Angle, side are wrapped up using heat-preservation cotton.
7. automatic cleaning equipment according to claim 5, which is characterized in that the high-pressure cleaning device is high-pressure plunger
Pump.
8. automatic cleaning equipment according to claim 5, which is characterized in that the primary heater is electric heater.
9. automatic cleaning equipment according to claim 5, which is characterized in that the heating temperature of the primary heater is 20
Between DEG C -100 DEG C.
10. automatic cleaning equipment according to claim 5, which is characterized in that be additionally provided at the high-pressure wash station
First temperature control equipment, first temperature control equipment are connected with the control device and first rinse bath respectively
To detect the temperature of first rinse bath and send temperature information to the control device.
11. automatic cleaning equipment according to claim 5, which is characterized in that the automatic cleaning equipment further includes setting
The first fluid level controller at the high-pressure wash station, first fluid level controller are connected with first rinse bath
To measure the liquid level in first rinse bath in real time, and when the liquid level in first rinse bath is less than the first level threshold
Alarm simultaneously closes the high-pressure cleaning device and the primary heater.
12. automatic cleaning equipment according to claim 11, which is characterized in that first fluid level controller is floating ball liquid
Level controller.
13. automatic cleaning equipment according to claim 5, which is characterized in that first rinse bath includes the first clear water
Slot and the first sump, the high-pressure cleaning device are connected with first Rinsing Area, and first filter device is distinguished
It is connect with first Rinsing Area and first sump to filter water for cleaning, wherein first filter device includes
Sequentially connected filter screen basket, filtered water pump and stainless steel pillar filter.
14. automatic cleaning equipment according to claim 13, which is characterized in that the automatic cleaning equipment further includes setting
The first oily-water seperating equipment at the high-pressure wash station, first oily-water seperating equipment include：
First grease liquid reserve tank, the first grease liquid reserve tank are abutted with first sump, and first grease stores up
Height of the height of partition board between liquid case and first sump less than the other partition boards for forming first sump；
First oil-water separation tank, first oil-water separation tank is connected with the first grease liquid reserve tank, to pass through drawing liquid pump
Oil water mixture in the first grease liquid reserve tank is extracted into first oil-water separation tank；
First circulation Rose Box, the first circulation Rose Box are connected with first oil-water separation tank to receive described first
The water for cleaning isolated in oil-water separation tank, and the first circulation Rose Box is connected with first filter device；
With
First waste oil collecting barrel, first waste oil collecting barrel are connected with first oil-water separation tank to receive described first
The waste oil isolated in oil-water separation tank.
15. automatic cleaning equipment according to claim 1, which is characterized in that the automatic cleaning equipment further includes setting
The second rinse bath, secondary heater and the second filter device at the rinsing station, wherein：
Second rinse bath is arranged in the lower section of the rotating device, and the rinsing device and the second rinse bath phase
Connection from second rinse bath to obtain water for cleaning；
The secondary heater is connected with second rinse bath to heat the water for cleaning in second rinse bath；And
Second filter device is arranged in second rinse bath.
16. automatic cleaning equipment according to claim 15, which is characterized in that the bottom of second rinse bath, which has, inclines
Rake angle, side are wrapped up using heat-preservation cotton.
17. automatic cleaning equipment according to claim 15, which is characterized in that the rinsing device is that rinsing pumps.
18. automatic cleaning equipment according to claim 15, which is characterized in that the secondary heater is electric heater.
19. automatic cleaning equipment according to claim 15, which is characterized in that the heating temperature of the secondary heater exists
Between 20 DEG C -100 DEG C.
20. automatic cleaning equipment according to claim 15, which is characterized in that be additionally provided with second at the rinsing station
Temperature control equipment, the second temperature control device are connected with second rinse bath to detect second rinse bath
Temperature simultaneously sends temperature control instruction to the secondary heater.
21. automatic cleaning equipment according to claim 15, which is characterized in that the automatic cleaning equipment further includes setting
The second fluid level controller at the rinsing station, second fluid level controller are connected with second rinse bath with reality
When measure liquid level in second rinse bath, and when the liquid level in second rinse bath is less than the second level threshold Times
It warns and closes the rinsing device and the secondary heater.
22. automatic cleaning equipment according to claim 21, which is characterized in that second fluid level controller is floating ball liquid
Level controller.
23. automatic cleaning equipment according to claim 15, which is characterized in that second rinse bath includes the second clear water
Slot and the second sump, the rinsing device are connected with second Rinsing Area, and second filter device respectively with institute
It states the second Rinsing Area to connect to filter water for cleaning with second sump, wherein second filter device includes successively
Filter screen basket, filtered water pump and the stainless steel pillar filter of connection.
24. automatic cleaning equipment according to claim 23, which is characterized in that the automatic cleaning equipment further includes setting
The second oily-water seperating equipment at the rinsing station, second oily-water seperating equipment include：
Second grease liquid reserve tank, the second grease liquid reserve tank are abutted with second sump, and second grease stores up
Height of the height of partition board between liquid case and second sump less than the other partition boards for forming second sump；
Second oil-water separation tank, second oil-water separation tank is connected with the second grease liquid reserve tank, to pass through drawing liquid pump
Oil water mixture in the second grease liquid reserve tank is extracted into second oil-water separation tank；
Second circulation Rose Box, the second circulation Rose Box are connected with second oil-water separation tank to receive described second
The water for cleaning isolated in oil-water separation tank, and the second circulation Rose Box is connected with second filter device；
With
Second waste oil collecting barrel, second waste oil collecting barrel are connected with second oil-water separation tank to receive described second
The waste oil isolated in oil-water separation tank.
25. automatic cleaning equipment according to claim 1, which is characterized in that the automatic cleaning equipment further includes setting
In the third rinse bath, third heater and third filter device of the antirust station, wherein：
The third rinse bath is arranged in the lower section of the rotating device, and the Rustproofing apparatus and the third rinse bath phase
Connection from the third rinse bath to obtain antirust solution；
The third heater is connected with the third rinse bath to heat the antirust solution in the third rinse bath, and institute
Third heater is stated with the control device to be connected；And
The third filter device is arranged in the third rinse bath.
26. automatic cleaning equipment according to claim 25, which is characterized in that the bottom of the third rinse bath, which has, inclines
Rake angle, side are wrapped up using heat-preservation cotton.
27. automatic cleaning equipment according to claim 25, which is characterized in that the Rustproofing apparatus is that rinsing pumps.
28. automatic cleaning equipment according to claim 25, which is characterized in that the third heater is electric heater.
29. automatic cleaning equipment according to claim 25, which is characterized in that the heating temperature of the third heater exists
Between 20 DEG C -100 DEG C.
30. automatic cleaning equipment according to claim 25, which is characterized in that be additionally provided with third at the antirust station
Temperature control equipment, the third temperature control equipment are connected with the control device and the third rinse bath respectively, with
It detects the temperature of the third rinse bath and sends the temperature data of the third rinse bath to the control device.
31. automatic cleaning equipment according to claim 25, which is characterized in that the automatic cleaning equipment further includes setting
Third fluid level controller at the antirust station, the third fluid level controller are connected with the third rinse bath with reality
When measure liquid level in the third rinse bath, and when the liquid level in the third rinse bath is less than third level threshold Times
Warn and close the rinsing device and the third heater.
32. automatic cleaning equipment according to claim 31, which is characterized in that the third fluid level controller is floating ball liquid
Level controller.
33. automatic cleaning equipment according to claim 25, which is characterized in that the third rinse bath includes third clear water
Slot and third sump, the Rustproofing apparatus are connected with the third Rinsing Area, and the third filter device respectively with institute
It states third Rinsing Area to connect to filter antirust solution with the third sump, wherein the third filter device includes connecting successively
Filter screen basket, filtered water pump and the stainless steel pillar filter connect.
34. automatic cleaning equipment according to claim 33, which is characterized in that the automatic cleaning equipment further includes setting
Third oily-water seperating equipment at the antirust station, the third oily-water seperating equipment include：
Third grease liquid reserve tank, the third grease liquid reserve tank are abutted with the third sump, and the third grease stores up
Height of the height of partition board between liquid case and the third sump less than the other partition boards for forming the third sump；
Third oil-water separation tank, the third oil-water separation tank is connected with the third grease liquid reserve tank, to pass through drawing liquid pump
Oil water mixture in the third grease liquid reserve tank is extracted into the third oil-water separation tank；
Third circulation filtering box, the third circulation filtering box are connected with the third oil-water separation tank to receive the third
The antirust solution isolated in oil-water separation tank, and the third circulation filtering box is connected with the third filter device；With
Third waste oil collecting barrel, the third waste oil collecting barrel are connected with the third oil-water separation tank to receive the third
The waste oil isolated in oil-water separation tank.
35. automatic cleaning equipment according to claim 1, which is characterized in that the automatic cleaning equipment further includes setting
In the air heater and the 4th temperature controller of the drying station, wherein：
The air heater is connected with the control device, and the air heater is connected with the high pressure positive blower
To heat the air blowed by the high pressure positive blower；And
4th temperature controller is used to monitor the temperature at the drying station, and the 4th temperature controller and institute
Control device is stated to be connected so that the temperature information at the drying station of monitoring is transmitted to the control device.
36. automatic cleaning equipment according to claim 1, which is characterized in that the automatic cleaning equipment further includes multiple
Pressing device, the multiple pressing device are separately positioned on the high-pressure wash station, the rinsing station, the antirust station
With the drying station with workpiece pressing, each in the multiple pressing device includes compression cylinder and compact heap, described
Compact heap can under the driving of the compression cylinder workpiece pressing.
37. automatic cleaning equipment according to claim 1, which is characterized in that the automatic cleaning equipment further includes multiple
Exploration type lifting device, the multiple exploration type lifting device respectively with the high-pressure cleaning device, the rinsing device and institute
Rustproofing apparatus is stated to be connected, with workpiece cleaning and Rustproof process in drive the high-pressure cleaning device, the rinsing device and
The Rustproofing apparatus is moved along the length direction of workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721381662.3U CN208004380U (en) | 2017-10-25 | 2017-10-25 | Oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721381662.3U CN208004380U (en) | 2017-10-25 | 2017-10-25 | Oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208004380U true CN208004380U (en) | 2018-10-26 |
Family
ID=63880396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721381662.3U Active CN208004380U (en) | 2017-10-25 | 2017-10-25 | Oil pressure vibrating reducer for railbus oil storage cylinder automatic cleaning equipment |
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| Country | Link |
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| CN (1) | CN208004380U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926378A (en) * | 2018-12-20 | 2019-06-25 | 莆田市宏业精密机械有限公司 | Control valve jetting machine |
-
2017
- 2017-10-25 CN CN201721381662.3U patent/CN208004380U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926378A (en) * | 2018-12-20 | 2019-06-25 | 莆田市宏业精密机械有限公司 | Control valve jetting machine |
| CN109926378B (en) * | 2018-12-20 | 2023-11-21 | 莆田市博泰动力设备有限公司 | High-pressure cleaning machine for control valve |
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| TR01 | Transfer of patent right |
Effective date of registration: 20191217 Address after: 130000 workshop 4, spare parts Industrial Park, equipment manufacturing Industrial Development Zone, Kuancheng District, Changchun City, Jilin Province Patentee after: Changchun changbozhongbang Rail Transit Technology Co., Ltd Address before: 100070 Beijing city Fengtai District Yihai Garden Tomizawa Park No. 5 No. 702 6 Patentee before: Zhou Xuechang |