CN207998796U - Hydraulic automatic jumping mould bases - Google Patents
Hydraulic automatic jumping mould bases Download PDFInfo
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- CN207998796U CN207998796U CN201820244588.9U CN201820244588U CN207998796U CN 207998796 U CN207998796 U CN 207998796U CN 201820244588 U CN201820244588 U CN 201820244588U CN 207998796 U CN207998796 U CN 207998796U
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- guide rail
- bearing
- load
- wall
- slide bar
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Abstract
The utility model provides a kind of hydraulic automatic jumping mould bases applied to high-rise structures construction mould bases field, which includes wall-attaching equipment, climbing device and be arranged template operation system on the top of the climbing device.Climbing device includes guide rail and climbing device;Guide rail is detachably connected by wall-attaching equipment and wall;Force-bearing hole is arranged in the outside wing plate interval of guide rail;Climbing device includes the upper Commutating box being slidably connected with guide rail and lower Commutating box;Upper and lower Commutating box is connected with hydraulic cylinder, and the load-bearing tongue being adapted to force-bearing hole is provided in box body and controls the mechanism of load-bearing tongue rotation;Load-bearing tongue is rotatablely connected by load-bearing axle and the box body;It further include the mechanism of the control load-bearing tongue rotation with auto-reset function.The utility model have the characteristics that it is easy to operate, reliable, simultaneously as have good interchangeability, can accordingly be configured according to the characteristics of practice of construction object, construction cost can be substantially reduced.
Description
Technical field
The utility model is related to a kind of applied to the towering architecture construction mould bases field such as bridge main tower, chimney, dam
Hydraulic automatic jumping mould bases.
Background technology
Currently, the most of template system in the towering concrete structure construction of the abnormity such as Bridges in Our Country king-tower, high pier
In the majority with steel overmolded, overmolded system is composed of with holder, steel pipe scaffold workbench (in construction three section bulk steel forms
Holder is connected with pier stud has been poured with the increase of pier stud height, to increase the stability of holder).The when form height is constructed
One section formwork support arrangement is in Ji Ding, and the second section formwork support arrangement is in first segment template.When the second section concrete strength reaches 3MPa
Above, it when first segment concrete strength reaches 10MPa or more, removes first segment template and template surface is cleaned out, is coated
It after releasing agent, is turned over and is risen in the second section template with crane and bottle gouard moved by hands, third section template is placed in first segment template.This
When whole construction loads by having hardened and having reached Ji Ding with the pier shaft concrete of some strength.It recycles according to this, formation connects a liter foot
It is mixed to turn over rising mould plate, spelling template → center line and level measurement → perfusion for hand cradle → reinforcing bar spreading binding → form removal, cleaning template →
The cycle operation of solidifying soil and health, until reaching design height.Needs are assembled by tower crane when overmolded system works, remove, carry
It rises, efficiency is low, poor universality, and the repeatable component utilized is few and restricted to tower crane lift heavy, and safe when working at height
Hidden danger is larger;Also slip form work technology is used to construct in the vertical concrete works such as Bridges in Our Country king-tower, high pier, at present mainly with
Hydraulic pressure punching jack is sliding power, under the synchronous effect of jack in groups, drive template or sliding sash high more than 1 meter along
Rigid molding concrete surface or template surface sliding, concrete are poured from the layering suitable for reading of template into grooving, and every layer general
No more than 30cm thickness, after undermost concrete reaches some strength in template, template grooving relies on the effect of lifting machinery,
It is slided along template outer surface along the concrete surface sliding poured or sliding sash, slides about 30cm or so again upwards, this
The so continuous cycle operation of sample completes entire construction until reaching design height.
Slding form operation needs are worked continuously, and to early-stage preparations of constructing, each department's cooperation etc. has strict demand.(such as coagulation
Soil will be supplied in time, and construction personnel is also required to work continuously, and work in three shifts to relieve and want slitless connection);Concrete strength does not reach
It will climb to initial set, and there is very big security risk, and concrete surface effect is poor, clear water requirement cannot be reached;Sliding formwork is only fitted
For vertical vertical concrete structure, and not applicable more and more high-rise special building fields domestic at present.Special-shaped building
Angle of inclination it is big, especially king-tower form is different in bridge.
Utility model content
In view of the above-mentioned problems, the utility model, which provides one kind, being suitable for the towering coagulation civil engineering of the abnormity such as bridge main tower, high pier
Build the hydraulic automatic jumping mould bases of object construction.
In order to achieve the above objectives, the utility model hydraulic automatic jumping mould bases, including wall-attaching equipment, climbing device and set
Set the template operation system on the climbing device top;The climbing device includes guide rail and climbing device;The guide rail is logical
Wall-attaching equipment is crossed to be detachably connected with wall;Force-bearing hole is arranged in the outside wing plate interval of the guide rail;The climbing device includes
Upper Commutating box and lower Commutating box;Hydraulic cylinder, the upper and lower Commutating box and the guide rail are connected between the upper and lower Commutating box
It is slidably connected;The upper Commutating box and lower Commutating box include a box body, are provided in the box body and are adapted to the force-bearing hole
Load-bearing tongue and control load-bearing tongue rotation control mechanism;The load-bearing tongue is rotatablely connected by load-bearing axle and the box body;
The control mechanism includes reversing handle and slide bar, and the reversing handle is vertical with the load-bearing axle affixed, the reversing handle
It is provided with sliding groove compatible with the slide bar, the slide bar is slidably connected across the sliding groove with the reversing handle,
The position that the reversing handle corresponds to the slide bar end is provided with storage tank, and edge is perpendicular to the direction of slide bar in the storage tank
It is provided with compression spring, the compression spring is affixed with slide bar close to the end of slide bar;The position setting of the slide bar is corresponded on the box body
There are sliding eye, the slide bar vertically to be slided across the sliding eye;
Further, the wall-attaching equipment includes built-in fitting, wall-attaching base and attached wall hanging seat;The built-in fitting include climb cone,
High-strength bolt, embedded part plate, the cone of climbing are arranged on wall, and the outer end for climbing cone is solid by the high-strength bolt and wall-attaching base
Even, attached wall hanging seat setting is detachably connected in wall-attaching base with wall-attaching base, the attached wall hanging seat be provided with load-bearing bolt and
Safety pin, the attached wall hanging seat are provided with sliding groove compatible with the ala lateralis edges of boards edge of the guide rail;
Further, further include support bracket, the upper end of the upright bar of the support bracket is provided with and the wall-attaching equipment
Matched hook;The upright bar and the upper Commutating box are affixed;
Further, the support bracket includes crossbeam, upright bar and telescopic bracing, the crossbeam, upright bar and telescopic bracing
Head and the tail hingedly form triangle support frame successively;The triangle rod standing lower end edge is vertically provided with attached wall with the direction of upright bar
Support;
Further, the cross section of the guide rail is in box, and the guide rail wherein one side wall, which is vertically provided with, holds
Power hole, is provided with first edge of a wing and second edge of a wing edge of a wing outside the guide rail side wall adjacent with the force-bearing hole, and first, second
Outer two side wing edge is limited by the attached wall hanging seat and the hook respectively;The upper end of the guide rail, which is met to the side wall of force-bearing hole, to be arranged
There is bearing hole, load-bearing plug that can be by the guide rail card on the attached wall hanging seat is provided in the bearing hole;The guide rail
Lower end be hinged with a guide rail shoe being used to support on having poured concrete;
Further, limited roller is provided in the hook, the limited roller is rolled with the guide rail and connected.
Further, it is provided with clip hook at the attached wall support, guide openings, the guide openings are set on the clip hook
With the ala lateralis plate edge matching of the guide rail, the clip hook is interior to be equipped with limit guide wheel;
Further, further include driving mechanism for driving the slide bar, the driving mechanism includes a connecting rod and drive
The motor of the link rotatable is moved, this is arranged on box body the motor, and the output shaft of the motor is vertical with the connecting rod solid
It connects, the connecting rod offers sliding slot along axis, and the sliding slot is adapted with the slide bar outer diameter.
Climbing device climbs upwards, needs to be alternately accomplished lift rail, jacking formwork operating system the two processes, completes
The two processes, it is necessary to make the powered component alternate change direction of climbing device.Since the utility model uses load-bearing
The compression spring resetting apparatus of tongue, in commutation, it is convenient to by adjusting the slide bar position on Commutating box, reach the commutation of load-bearing tongue
Purpose, due to the adjustment of slide bar position, is preset even if the position of force-bearing hole is staggered on the position of load-bearing tongue and guide rail
Direction is resetted, so that when Commutating box is moved to load-bearing tongue with force-bearing hole matching position, load-bearing tongue can be in reseting pressuring spring
It under effect, is pushed by slide bar and springs into force-bearing hole, to realize the purpose of load-bearing tongue commutation.The setting of resetting spring, makes load-bearing
The operation of tongue commutation has certainty and reliability, to improve construction safety and efficiency;Due on guide rail by
Power part uses load pore structure, substantially increases the load-bearing capacity of guide rail, and reduces the inspection work of the part, both
Production efficiency is improved, security risk is decreased.
During climbing, it can make due to being additionally arranged idler wheel in the position for the fluting that Commutating box and guide rail are slidably connected
Guide rail can be promoted in the case where friction is small, while working efficiency improves, also protect wing plate table on the outside of guide rail
Face;In entire work progress, form frame system needs repeatedly climb, it is necessary to which load-bearing tongue repeatedly commutates, as a result of electricity
The device of gas control system commutation avoids operator's upper and lower platform adjustment repeatedly in working at height, hidden to reduce safety
Suffer from.The utility model is easy to operate, under the premise of ensureing construction quality and safety, greatly improves construction working effect
Rate also significantly improves the operating environment of worker, because having the characteristics that smaller modular unit, element structure are simple, has
Good interchangeability can accordingly be configured according to the characteristics of practice of construction object, can substantially reduce construction cost.
Description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and examples:
Fig. 1 is the whole schematic side view of embodiment 1;
Fig. 2 is climbing device, wall-attaching equipment structural schematic diagram;
Fig. 3 is the partial isometric of embodiment 1;
Fig. 4 is the Commutating box structural schematic diagram of embodiment 1;
Fig. 5 is Fig. 4 sectional views;
Fig. 6 is the load-bearing tongue position view of lower Commutating box during 1 lift rail of embodiment;
Fig. 7 is the load-bearing tongue position view of upper Commutating box during 1 lift rail of embodiment;
Fig. 8 is that embodiment 2 controls Electronic control slide bar schematic diagram
In figure, 1-wall-attaching equipment, 2-climbing devices, 3-template operation systems, 4-lower operating platforms, 5-embedded parts
Cone, 8-high-strength bolt B 9-wall-attaching base, 10-attached walls hanging seats, 10a-load-bearing bolt are climbed in plate, 6-high-strength bolt A, 7-
10b-11-triangle rod standing of safety pin, 12-tripod diagonal braces, 13-tripod crossbeams, 14-hooks, the support of 15-attached walls
Upper Commutating box 18-guide rail, 19-guide rail shoe 20-hydraulic power system, the 21-load-bearing plug of 16-lower Commutating boxs 17-22-
23-limited roller of force-bearing hole, 24-clip hook 25-limits 28-reversing handle of guide wheel 26-load-bearing, 27-load-bearing axle of tongue 29-pressure
30-slide bar of spring 31-commutation box body 32-transmission shaft, 33-connecting rod
Specific implementation mode
Embodiment 1
The embodiments of the present invention 1 are described in detail below in conjunction with the accompanying drawings.
The present embodiment is to operate to put down under hydraulic automatic jumping mould bases, including wall-attaching equipment, climbing device, template operation system
Platform is shown in Fig. 1.
Climbing device is flexibly connected with wall-attaching equipment, sees that Fig. 2, Fig. 3, wall-attaching equipment include the embedded part plate being fixed in wall
5, high-strength bolt 6, climb cone 7, wall-attaching base 9 is connected to by high-strength bolt 8 and climbs cone 7, attached wall hanging seat 10 passes through card slot thereon
It connects, is bolted with corresponding wall-attaching base 9;
Connected by hook 14 by the triangle bearing frame that triangle rod standing 11, tripod diagonal brace 12, tripod crossbeam 13 form
It is connected on the load-bearing bolt 10a of attached wall hanging seat 10, the position of safety pin 10b limitations hook 14 is plugged on attached wall hanging seat 10, is prevented
It breaks off relations;The limited roller 23 that connection is rolled with guide rail 18 is provided at hook;It is provided with attached wall below triangle rod standing 11
Support 15 connects upper Commutating box 17 in 11 upper end of triangle rod standing, is connected between upper Commutating box 17, lower Commutating box 16 and hydraulic pressure
The hydraulic cylinder 17a that dynamical system 20 connects, is slidably connected in upper and lower Commutating box and guide rail 18;
Guide rail 18 is stuck in attached wall hanging seat 10 by load-bearing plug 21, has force-bearing hole 22, guide rail to pass through its outside on guide rail
The edge of a wing is slidably connected with clip hook 24 and the limit composition of guide wheel 25, and 18 lower end of guide rail is hinged with guide rail shoe 19;
See that Fig. 4 and Fig. 5, upper and lower Commutating box are each provided with commutation box body 31, load-bearing axle 27, load-bearing tongue 26, reversing handle
28, compression spring 29, slide bar 30, reversing handle 28;Load-bearing tongue 26 is rotatablely connected by load-bearing axle 27 and the box body 31;Reversing handle
28 is vertical with the load-bearing axle 27 affixed, and sliding groove compatible with slide bar 30 is arranged in reversing handle 28, and slide bar 30 passes through sliding
Slot is slidably connected with reversing handle 28, and the position that reversing handle 28 corresponds to slide bar 30 end is provided with storage tank, edge in storage tank
The direction of slide bar 30 is provided with compression spring 29, compression spring 29 is affixed close to the end of slide bar 30 and slide bar 30;It is right on box body 31
The position of slide bar 30 is answered to be provided with sliding eye, slide bar 30 is vertically slided across sliding eye.
Due to taking above structure, when needing lift rail 18, by the commutation of upper Commutating box 17 and lower Commutating box 16
Handle 28 dials up simultaneously, and the load-bearing tongue 26 of lower Commutating box 16 is made to enter bearing hole 22, implements to be promoted;If Commutating box 16
Load-bearing tongue is not at the adapting position of bearing hole, sees Fig. 6-A2, and load-bearing tongue 26 is outside bearing hole, and reversing handle 28 is with moving slide-bar
30 are merely able to deviate along the directions a of sliding eye, and under the action of compression spring 29, load-bearing tongue can only be withstood on the outside wing plate of guide rail,
Make lower Commutating box along b to moving by controlling hydraulic cylinder, when position shown in box Fig. 6-A3 is arrived in commutation instantly, i.e., load-bearing tongue 26 arrives
Up to the position of bearing hole 22, under the action of compression spring 29, slide bar 30 pushes reversing handle 28, and load-bearing tongue 26 is made to be held along c to springing into
Repeated hole 22;At this point, hydraulic stem shrinks and lower Commutating box is driven to move up, to by 22 lift rail 18 of bearing hole, see figure
6-A4.During guide rail rises, the load-bearing tongue 26 of upper Commutating box is shown in Fig. 7 with the change in location of load-bearing hole site, such as Fig. 7-
Shown in B1, load-bearing tongue 26 is in bearing hole, when guide rail 18 is elevated, is d to when movement, the lower edge promotion of bearing hole is held
Double tongue 26 is e to rotation, until position shown in Fig. 7-B2 is produced except guide rail 18;Guide rail 18 continues to rise, and supports to Fig. 7-B3 institutes
The position shown, load-bearing tongue 26 spring into bearing hole 22 under the action of compression spring 29, are in position shown in Fig. 7-B1.When guide rail 18
During being elevated, the position of the load-bearing tongue 26 of upper Commutating box is for example above-mentioned cyclically to change so that guide rail is unhinderedly
Sliding slot along attached wall hanging seat is lifted up in place.
When climbing device jacks entire template system upwards by guide rail 18, need upper Commutating box 17 and lower Commutating box
16 reversing handle 28 is stirred downwards simultaneously, so that the load-bearing tongue 26 of lower Commutating box 16 is entered bearing hole 22, then hydraulic stem is outside
The operation of jack system is implemented in ejection;Control principle of load-bearing tongue is not done separately old as when lift rail during it
It states.
The present embodiment is by implementing Commutating box in the direction of operation change load-bearing tongue, to realize that the purpose climbed entirely is grasped
It is simple to make process, it is accurately, highly reliable.
Embodiment 2
The present embodiment is the improvement to embodiment 1
Since the present embodiment increases Electronic control in the position of Commutating box, Fig. 8 is seen, increased at Commutating box with cunning
The connecting rod 33 of dynamic slot, connecting rod are rotatablely connected by transmission shaft 32 and box body, and transmission shaft 32 connects motor driving shaft.Transmission shaft drives
Connecting rod 33 rotates, and commutation function is realized to stir slide bar 30.
It these are only the preferred embodiment of the utility model, but protection scope of the utility model is not limited thereto, appoints
What those skilled in the art within the technical scope disclosed by the utility model, can make change easily in form and details,
It should be covered within the scope of the utility model.Therefore, the scope of protection of the utility model should be with claim institute circle
Subject to fixed protection domain.
Claims (8)
1. a kind of hydraulic automatic jumping mould bases, it is characterised in that:It climbs described including wall-attaching equipment, climbing device and setting
The template operation system on device top;
The climbing device includes guide rail and climbing device;The guide rail is detachably connected by wall-attaching equipment and wall;It is described
Force-bearing hole is arranged in the outside wing plate interval of guide rail;
The climbing device includes upper Commutating box and lower Commutating box;It is connected with hydraulic cylinder between the upper and lower Commutating box, it is described
Upper and lower Commutating box is slidably connected with the guide rail;
The upper Commutating box and lower Commutating box include a box body, and the load-bearing being adapted to the force-bearing hole is provided in the box body
Tongue and the control mechanism of control load-bearing tongue rotation;The load-bearing tongue is rotatablely connected by load-bearing axle and the box body;The control
Mechanism processed includes reversing handle and slide bar, and the reversing handle is vertical with the load-bearing axle affixed, and the reversing handle is provided with
Sliding groove compatible with the slide bar, the slide bar is slidably connected across the sliding groove with the reversing handle, described to change
The position that the slide bar end is corresponded to handle is provided with storage tank, and edge is provided with perpendicular to the direction of slide bar in the storage tank
Compression spring, the compression spring are affixed with slide bar close to the end of slide bar;The position that the slide bar is corresponded on the box body is provided with sliding
Hole, the slide bar are vertically slided across the sliding eye.
2. hydraulic automatic jumping mould bases as described in claim 1, it is characterised in that:The wall-attaching equipment includes built-in fitting, attached
Wall base and attached wall hanging seat;The built-in fitting includes climbing cone, high-strength bolt, embedded part plate, and the cone of climbing is arranged on wall, described to climb
The outer end of cone is connected by high-strength bolt and wall-attaching base, and the attached wall hanging seat setting detachably connects in wall-attaching base with wall-attaching base
It connects, the attached wall hanging seat is provided with load-bearing bolt and safety pin, and the attached wall hanging seat is provided with the outside wing plate with the guide rail
The compatible sliding groove in edge.
3. hydraulic automatic jumping mould bases as described in claim 1, it is characterised in that:Further include support bracket, the load-bearing branch
The upper end of the upright bar of frame is provided with and the matched hook of the wall-attaching equipment;The upright bar and the upper Commutating box are affixed.
4. hydraulic automatic jumping mould bases as claimed in claim 3, it is characterised in that:The support bracket includes crossbeam, upright bar
And telescopic bracing, the crossbeam, upright bar and telescopic bracing head and the tail hingedly form triangle support frame successively;The upright bar lower end edge
Attached wall support is vertically provided with the direction of upright bar.
5. hydraulic automatic jumping mould bases as claimed in claim 2, it is characterised in that:The cross section of the guide rail is in box, institute
It states guide rail wherein one side wall and is vertically provided with force-bearing hole, be provided with outside the guide rail side wall adjacent with the force-bearing hole
First edge of a wing and second edge of a wing edge of a wing, the first, second outer two side wing edges are limited by the attached wall hanging seat and hook respectively;It is described
The upper end of guide rail meets to the side wall of force-bearing hole and is provided with bearing hole, and being provided in the bearing hole can be by the guide rail card described
Load-bearing plug on attached wall hanging seat;The lower end of the guide rail is hinged with a guide rail shoe being used to support on having poured concrete.
6. hydraulic automatic jumping mould bases as claimed in claim 3, it is characterised in that:It is provided with limited roller in the hook,
The limited roller is rolled with the guide rail and is connected.
7. hydraulic automatic jumping mould bases as claimed in claim 3, it is characterised in that:It is provided with clip hook at the attached wall support,
Guide openings are set on the clip hook, and the ala lateralis plate edge matching of the guide openings and the guide rail is set in the clip hook
There is limit guide wheel.
8. hydraulic automatic jumping mould bases as described in claim 1, it is characterised in that:It further include the drive for driving the slide bar
Motivation structure, the driving mechanism include a connecting rod and drive the motor of the link rotatable, this is arranged on box body the motor,
The output shaft of the motor is vertical with the connecting rod affixed, and the connecting rod offers sliding slot, the sliding slot and the cunning along axis
Bar outer diameter is adapted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820244588.9U CN207998796U (en) | 2018-02-11 | 2018-02-11 | Hydraulic automatic jumping mould bases |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820244588.9U CN207998796U (en) | 2018-02-11 | 2018-02-11 | Hydraulic automatic jumping mould bases |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207998796U true CN207998796U (en) | 2018-10-23 |
Family
ID=63837587
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820244588.9U Active CN207998796U (en) | 2018-02-11 | 2018-02-11 | Hydraulic automatic jumping mould bases |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207998796U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109469320A (en) * | 2019-01-04 | 2019-03-15 | 北京卓良模板有限公司 | A kind of liquid press to turn over molds that climbs certainly |
| CN110748162A (en) * | 2019-10-30 | 2020-02-04 | 中国铁建重工集团股份有限公司 | Turnover device and turnover method of turnover device |
| CN110805270A (en) * | 2019-12-06 | 2020-02-18 | 荆门市佰思机械科技有限公司 | Guide die turnover device |
| CN110821152A (en) * | 2019-12-06 | 2020-02-21 | 荆门市佰思机械科技有限公司 | Automatic hydraulic template of climbing formwork device |
| CN115506256B (en) * | 2022-09-30 | 2024-04-26 | 中电建路桥集团有限公司 | High pier rapid construction device and construction method for canyon strong wind area |
-
2018
- 2018-02-11 CN CN201820244588.9U patent/CN207998796U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109469320A (en) * | 2019-01-04 | 2019-03-15 | 北京卓良模板有限公司 | A kind of liquid press to turn over molds that climbs certainly |
| CN109469320B (en) * | 2019-01-04 | 2023-12-12 | 北京卓良模板有限公司 | Self-climbing hydraulic turnover mould |
| CN110748162A (en) * | 2019-10-30 | 2020-02-04 | 中国铁建重工集团股份有限公司 | Turnover device and turnover method of turnover device |
| CN110748162B (en) * | 2019-10-30 | 2021-12-07 | 中国铁建重工集团股份有限公司 | Turnover device and turnover method of turnover device |
| CN110805270A (en) * | 2019-12-06 | 2020-02-18 | 荆门市佰思机械科技有限公司 | Guide die turnover device |
| CN110821152A (en) * | 2019-12-06 | 2020-02-21 | 荆门市佰思机械科技有限公司 | Automatic hydraulic template of climbing formwork device |
| CN110805270B (en) * | 2019-12-06 | 2021-03-23 | 荆门市佰思机械科技有限公司 | Guide die turnover device |
| CN115506256B (en) * | 2022-09-30 | 2024-04-26 | 中电建路桥集团有限公司 | High pier rapid construction device and construction method for canyon strong wind area |
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