CN207997414U - A kind of automatic whirling vibration dismoulding system - Google Patents
A kind of automatic whirling vibration dismoulding system Download PDFInfo
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- CN207997414U CN207997414U CN201820327102.8U CN201820327102U CN207997414U CN 207997414 U CN207997414 U CN 207997414U CN 201820327102 U CN201820327102 U CN 201820327102U CN 207997414 U CN207997414 U CN 207997414U
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- conveyer belt
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Abstract
The utility model and a kind of automatic whirling vibration dismoulding system, breakage rate is high during demoulding for the hollow six ribs brick of effective solution, the tedious problem of worker;Its technical solution solved includes hollow roller drum, the first horizontal conveyer belt is equipped in hollow roller drum, the surface of first conveyer belt is equipped with the second conveyer belt that is parallel with the first conveyer belt and being spaced apart, it is equipped with the pneumatic cylinder being fixed on hollow roller drum barrel between each the second adjacent roller bearing, it is fixed with horizontal pressure foot on the telescopic rod of pneumatic cylinder, the right side of hollow roller drum is equipped with third conveyer belt, the hollow babinet that can be moved up and down there are one being set below third conveyer belt, horizontal positioned rotation axis is equipped in babinet, sleeve is equipped between each two adjacent third roller bearing, the upper surface of babinet is run through in the lower end of sleeve, guide post moving up and down is equipped in sleeve, cam of the lower section of each guide post there are one suit on the rotating shaft, the utility model is novel, clever structure, it is highly practical.
Description
Technical field
The utility model is related to Architectural Equipment field, especially a kind of automatic whirling vibration dismoulding system.
Background technology
Hollow six ribs brick is as a kind of novel construction material, and with its light weight, the features such as intensity is high is extensive
It is applied in novel building, hollow six ribs brick first has to concrete being injected into mold by vibration pressure in the production process
It is real, it is demoulded after being solidified through maintenance, but the viscosity due to hollow six ribs brick during demoulding is big, in demoulding
It often will appear demoulding in the process to be not thorough, and the case where difficult demoulding generates.
Be in traditional knockout course using tap vibrations mode come realize demoulding, but during this demoulding often
The destruction of brick body can be caused to increase the yield of finished product, and first have to place mold mouth down during demoulding
This Umklapp process expends a large amount of labour, virtually increases labour cost, in order to solve the above problem.
So the utility model provides a kind of automatic whirling vibration dismoulding system to solve problem above.
Utility model content
For the above situation, to overcome the defect of the prior art, the utility model to provide a kind of automatic whirling vibration demoulding
System, breakage rate is high during demoulding for the hollow six ribs brick of effective solution, the tedious problem of worker.
Its technical solution solved the problems, such as includes a horizontal positioned and rotatable hollow roller drum, is set in hollow roller drum
There are the first roller bearing that multiple horizontal intervals are placed, multiple first roller bearings to constitute first transmission axially transmitted along hollow roller drum
Band, the surface of the first conveyer belt are equipped with the second conveyer belt that is parallel with the first conveyer belt and being spaced apart, the second conveyer belt by
It is multiple to rotate simultaneously and spaced apart second roller bearing is constituted, it is equipped between each the second adjacent roller bearing and is fixed on hollow roll
Pneumatic cylinder on cylinder barrel, is connected with air pump on pneumatic cylinder, the telescopic rod of pneumatic cylinder downward, is fixed on the telescopic rod of pneumatic cylinder
Horizontal pressure foot, horizontal pressure foot can move up and down between two adjacent second roller bearings;
The right side of the hollow roller drum is equipped with third conveyer belt, and third conveyer belt is rolled by the third that multiple horizontal intervals are placed
Axis is constituted, and third conveyer belt and the second conveyer belt are kept in same level, set below third conveyer belt there are one can be upper and lower
The hollow babinet of movement, babinet is interior to be equipped with horizontal positioned rotation axis, and sleeve is equipped between each two adjacent third roller bearing,
The upper surface of babinet is run through in the lower end of sleeve, and the guide post that can be moved up and down in sleeve, the lower section of each guide post are equipped in sleeve
Cam there are one suit on the rotating shaft.
The utility model is novel, clever structure, highly practical, will be to be demoulded by the rotation realization of hollow roller drum
Hollow six ribs brick reversion transmission, and realize that hollow six ribs brick to be demoulded vibrates demoulding by vibrating stripper apparatus, it is effective to solve
Having determined, breakage rate is high during demoulding for hollow six ribs brick, the tedious problem of worker.
Description of the drawings
Fig. 1 is that the utility model vibration stripper apparatus main view section cuts open figure.
Fig. 2 is the left view sectional view of the utility model turnover device.
Fig. 3 is the left view sectional view of the utility model turnover device.
Fig. 4 is that the utility model vibrates stripper apparatus left view cross-sectional view.
Specific implementation mode
Specific embodiment of the present utility model is described in further detail below in conjunction with attached drawing.
By Fig. 1 to Fig. 4 it is found that the utility model includes a horizontal positioned and rotatable hollow roller drum 1, hollow roll
The first roller bearing 2 placed equipped with multiple horizontal intervals in cylinder 1, multiple first roller bearings 2 constitute one along the axial transmission of hollow roller drum 1
The first conveyer belt, the surface of the first conveyer belt is equipped with the second conveyer belt that is parallel with the first conveyer belt and being spaced apart, the
Two conveyer belts can be rotated and spaced apart second roller bearing 3 is constituted simultaneously by multiple, be equipped between each the second adjacent roller bearing 3
The pneumatic cylinder 4 being fixed on 1 barrel of hollow roller drum, is connected with air pump on pneumatic cylinder 4, the telescopic rod of pneumatic cylinder 4 downward, pneumatic cylinder
Horizontal pressure foot 5 is fixed on 4 telescopic rod, horizontal pressure foot 5 can move up and down between two adjacent second roller bearings 3;
The right side of the hollow roller drum 1 is equipped with third conveyer belt, the third that third conveyer belt is placed by multiple horizontal intervals
Roller bearing 6 is constituted, and third conveyer belt and the second conveyer belt are kept in same level, set below third conveyer belt there are one can on
The hollow babinet 7 of lower movement, babinet 7 is interior to be equipped with horizontal positioned rotation axis 8, is set between each two adjacent third roller bearing 6
There are sleeve 9, the lower end of sleeve 9 to run through the upper surface of babinet 7, the guide post 10 that can be moved up and down in sleeve 9 is equipped in sleeve 9,
There are one the cams 11 being sleeved in rotation axis 8 for the lower section of each guide post 10.
In order to realize that the rotation of hollow roller drum 1, the lower end of the hollow roller drum 1 are equipped with supporting support 12, supporting support 12
Upper surface on be fixed with arc pallet 13, the inner arc of arc pallet 13 is face-up and intrados in be equipped with multiple rollers 14, it is empty
Heart roller 1 is placed on multiple rollers 14, and external toothing 15 is set on the periphery of hollow roller drum 1, and the lower section of external toothing 15 is equipped with
The gear 16 engaged, gear 16 are connected with the stepper motor being fixed in supporting support 12, are realized by arc pallet 13
Hollow roller drum 1 is held up and realizes that it is fixed, and reduces hollow roller drum 1 by multiple rollers 14 and rotates institute on arc pallet 13
The frictional force of generation drives gear 16 to realize that gear 16 drives hollow roller drum 1 to rotate through external toothing 15 by stepper motor.
In order to realize the more stable compression of horizontal pressure foot 5, it is fixed with rubber pad 17 on the lower face of the horizontal pressure foot 5,
It is realized when pneumatic cylinder 4 is pressed down against telescopic rod on a left side for rubber pad 17 by the contact with six rib revolving dies have of rubber pad 17
Bottom right can realize that the process for stretching 5 compaction mold of horizontal pressure foot is more stablized.
In order to realize that the up and down motion of babinet 7, the lower section of the third roller bearing 6 are equipped with vibration bracket 18, multiple third rollings
Axis 6 is fixed in vibration bracket 18, and the lower section of hollow babinet 7 is equipped with the hydraulic cylinder 19 being fixed in vibration bracket 18, liquid
Oil pump is connected on compressing cylinder 19, the telescopic rod of hydraulic cylinder 19 is fixed on the lower face of babinet 7, by hydraulic cylinder 19 come
It realizes the up and down motion of babinet 7, and so that guide post 10 is more than the top of third roller bearing 6.
In order to facilitate the vibration of guide post 10, the upper surface of the guide post 10 is fixed with baffle 20, is set on guide post 10
One end of the compression spring 21 being placed between baffle 20 and sleeve 9, compression spring 21 is fixedly connected with sleeve 9, and the other end is fixed with baffle 20
Connection, partner's fixed plate and the cooperation of compression spring 21 realize that during 11 fast speed of cam rotates, and guide post 10 can answer at any time
Position, and ensure the vibrating effect of the present apparatus.
The specific work process of the utility model is:The present apparatus is first turned on stepper motor and makes stepping in use
Motor driven gear 16 rotates, and the rotation of gear 16 drives external toothing 15 to rotate, and the rotation of external toothing 15 drives hollow roller drum 1 to exist
Rotated on arc pallet 13, in this rotation process due to arc pallet 13 be equipped with roller 14 therefore in rotation process greatly
Friction caused by rolling process is reduced, the initial position set by the present apparatus is what the first conveyer belt kept horizontal, and made
Second conveyer belt is in the surface of the first transmission belt.
After keeping this good state, six rib bricks to be demoulded are placed on the first conveyer belt, are opened on the first conveyer belt
First roller bearing 2 of the control switch at this time on the first conveyer belt start to rotate, and realize real under the induced effect of the first roller bearing 2
Existing first conveyer belt drives six rib bricks to be demoulded not moved into hollow roller drum 1, when six rib bricks to be demoulded move to it is hollow
When 1 inside of roller, air pump is opened at this time, pneumatic cylinder 4 is started to work, pneumatic cylinder 4 drives its telescopic rod to move downward, and stretches
Moving downward for bar drives horizontal pressure foot 5 to move downward, and horizontal pressure foot 5 moves downward the rubber pad that can make on its lower face
17 contact and compress six rib bricks of demoulding so that six rib bricks of demoulding cannot move back and forth, meeting under the action of 17 pairs of rubber pad
So that this compaction process, which is a flexible process, adequately ensures that horizontal pressure foot 5 will not damage or be crushed six ribs to be demoulded by pressure
Brick.
Opening stepper motor at this time after six rib bricks to be demoulded are compacted makes stepper motor invert, stepper motor
Rotating backward can be such that gear 16 rotates backward, and rotating backward for gear 16 can engage and external toothing 15 is driven to rotate, in this process
In hollow roller drum 1 rotates backward, and makes under the drive of external toothing 15 the first conveyer belt and the second conveyer belt location swap,
The second conveyer belt is below and keeps horizontal at this time, and stepper motor stops operating at this time, and keeps this position, at this time pneumatic cylinder
The air pump connected on 4 is no longer supplied to pneumatic cylinder, the pneumatic cylinder 4 under the action of the gravity and air pump of six rib bricks to be demoulded
Telescopic rod starts to move downward, and the telescopic rod made is retracted into the lower section of the second roller bearing 3, and under gravity to be demoulded six
Rib brick falls on the second roller bearing 3 and opens motor switch on the second transmission belt at this time, so as to be demoulded six under the driving of motor
Rib turns to be inverted and realize that six rib bricks to be demoulded send out hollow roller drum 1.
When completed reversion after the six rib bricks demoulded send out hollow roller drum 1, third conveyer belt is opened, the
Realize that six rib bricks to be demoulded are transported to vibrations demoulding from inversion set under the collective effect of two conveyer belts and third conveyer belt
On device.
When the third roller bearing 6 on third conveyer belt rotates, oil pump on hydraulic cylinder 19 not fuel feeding, and make hydraulic pressure
Telescopic rod on oil cylinder 19 cannot stretch out hydraulic cylinder 19, and babinet 7 cannot move upwards at this time, therefore in the process, third
Conveyer belt can drive six rib bricks to be demoulded to move, and be fully moved on third conveyer belt when driving six rib bricks to be demoulded
Afterwards, the motor stalling on third conveyer belt is closed at this time, and realizes that third roller bearing 6 no longer rotates, and opens oil pump at this time, and make
Oil pump starts the telescopic rod to 19 fuel feeding of hydraulic cylinder, and on the hydraulic cylinder 19 made and babinet 7 is pushed to move upwards, and to lead
The upper surface of column 10 is placed in the top of third roller bearing 6, and hollow six ribs brick to be demoulded is lifted up by baffle 20 and is detached from the
Three roller bearings 6.
The driving motor in rotation axis 8 is opened at this time, and driving motor starts to rotate, and the rotation of driving motor drives rotation axis
The rotation band moving cam 11 of 8 rotations, rotation axis 8 rotates, and the rotation of cam 11 can make the raised position of cam 11 push guide post
10 move upwards, and can realize that guide post 10 pushes baffle 20 to move upwards during guide post 10 moves upwards, and pass through baffle
20 drive hollow six ribs brick to be demoulded to move upwards, and at this moment since babinet 7 is fixed, sleeve 9 is fixed
, it can make baffle 20 that compression spring 21 be driven to be pulled up during moving upwards in guide post 10, and it is anti-so that compression spring 21 has
The trend and elastic potential energy of bullet, when the raised position of cam 11 no longer contacts guide post 10, in the work of gravity and compression spring 21
With lower be in contact at the lower end moment of guide post 10 with the periphery of cam 11, quickly moved back and forth when motor speed increases
It can make hollow six ribs brick up-down vibration to be demoulded and realize that the vibrations of hollow six ribs brick and mold are detached from.
The mold sent is removed manually from hollow six ribs brick after completing vibrations and moves away from hollow six ribs brick
Third conveyer belt realizes the vibration demoulding of the present apparatus, and opening oil pump makes the hydraulic oil in oil pump flow back after completing vibrations demoulding
So that the telescopic rod on hydraulic cylinder 19 is retracted, and realize the reset of babinet 7.
The present apparatus passes through rotation by installing lower two parallel conveyer belts in a rotatable hollow roller drum 1
Hollow roller drum 1 realizes the reversion of hollow six ribs brick, for subsequent vibrations demoulding provide one it is good to remove modular angle degree, due to sky
Six rib brick of the heart itself is heavier, and the breakage of six rib bricks is easily achieved during reversion, to virtually increase production cost,
And the novel inversion mode that the present apparatus is provided is quick and stable, has greatly saved labour, and reduce six rib bricks
Breakage rate.
The present apparatus realizes that shaking device is organically combined with transmission device by a babinet that can be moved up and down 7, and real
Now transmission is not interfere with each other with vibration, during motor fast speed belt moving cam 11 rotates, to lead by the setting of compression spring 21
Column 10 can at every moment be in contact with cam 11 and the positive vibrating effect for improving guide post 10.
The utility model is novel, clever structure, highly practical, will be to be demoulded by the rotation realization of hollow roller drum
Hollow six ribs brick reversion transmission, and realize that hollow six ribs brick to be demoulded vibrates demoulding by vibrating stripper apparatus, it is effective to solve
Having determined, breakage rate is high during demoulding for hollow six ribs brick, the tedious problem of worker.
Claims (5)
1. a kind of automatic whirling vibration dismoulding system, including a horizontal positioned and rotatable hollow roller drum(1), feature
It is, the hollow roller drum(1)Interior the first roller bearing placed equipped with multiple horizontal intervals(2), multiple first roller bearings(2)Constitute one
It is a along hollow roller drum(1)The first conveyer belt axially transmitted, the surface of the first conveyer belt be equipped with it is parallel with the first conveyer belt and
The second conveyer belt being spaced apart, the second conveyer belt can be rotated and spaced apart second roller bearing simultaneously by multiple(3)It constitutes, often
A the second adjacent roller bearing(3)Between be equipped be fixed on hollow roller drum(1)Pneumatic cylinder on barrel(4), pneumatic cylinder(4)Upper connection
There are air pump, pneumatic cylinder(4)Telescopic rod downward, pneumatic cylinder(4)Telescopic rod on be fixed with horizontal pressure foot(5), horizontal pressure foot(5)
It can be in two adjacent second roller bearings(3)Between move up and down;
The hollow roller drum(1)Right side be equipped with third conveyer belt, the third that third conveyer belt is placed by multiple horizontal intervals is rolled
Axis(6)Constitute, third conveyer belt and the second conveyer belt are kept in same level, set below third conveyer belt there are one can on
The hollow babinet of lower movement(7), babinet(7)It is interior to be equipped with horizontal positioned rotation axis(8), each two adjacent third roller bearing
(6)Between be equipped with sleeve(9), sleeve(9)Lower end run through babinet(7)Upper surface, sleeve(9)Interior be equipped with can be in sleeve(9)
The guide post inside moved up and down(10), each guide post(10)Lower section there are one being sleeved on rotation axis(8)On cam(11).
2. a kind of automatic whirling vibration dismoulding system according to claim 1, which is characterized in that the hollow roller drum(1)
Lower end be equipped with supporting support(12), supporting support(12)Upper surface on be fixed with arc pallet(13), arc pallet(13)
Inner arc is face-up and intrados in be equipped with multiple rollers(14), hollow roller drum(1)It is placed in multiple rollers(14)On, hollow roller drum
(1)Periphery on be set with external toothing(15), external toothing(15)Lower section be equipped with the gear that engages(16), gear(16)
It is connected with and is fixed on supporting support(12)On stepper motor.
3. a kind of automatic whirling vibration dismoulding system according to claim 1, which is characterized in that the horizontal pressure foot(5)
Lower face on be fixed with rubber pad(17).
4. a kind of automatic whirling vibration dismoulding system according to claim 1, which is characterized in that the third roller bearing(6)
Lower section be equipped with vibration bracket(18), multiple third roller bearings(6)It is fixed on vibration bracket(18)On, hollow babinet(7)Under
Side is equipped with and is fixed on vibration bracket(18)On hydraulic cylinder(19), hydraulic cylinder(19)On be connected with oil pump, hydraulic cylinder
(19)Telescopic rod be fixed on babinet(7)Lower face on.
5. a kind of automatic whirling vibration dismoulding system according to claim 1, which is characterized in that the guide post(10)It is upper
End face is fixed with baffle(20), guide post(10)On be set with and be placed in baffle(20)With sleeve(9)Between compression spring(21), compression spring
(21)One end and sleeve(9)It is fixedly connected, the other end and baffle(20)It is fixedly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820327102.8U CN207997414U (en) | 2018-03-10 | 2018-03-10 | A kind of automatic whirling vibration dismoulding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820327102.8U CN207997414U (en) | 2018-03-10 | 2018-03-10 | A kind of automatic whirling vibration dismoulding system |
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| Publication Number | Publication Date |
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| CN207997414U true CN207997414U (en) | 2018-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820327102.8U Active CN207997414U (en) | 2018-03-10 | 2018-03-10 | A kind of automatic whirling vibration dismoulding system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112976295A (en) * | 2021-03-02 | 2021-06-18 | 邓杰 | Manufacturing method of high-strength prestressed concrete precast tubular pile |
-
2018
- 2018-03-10 CN CN201820327102.8U patent/CN207997414U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112976295A (en) * | 2021-03-02 | 2021-06-18 | 邓杰 | Manufacturing method of high-strength prestressed concrete precast tubular pile |
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