CN207987275U - A kind of blast furnace replaces rock drill and lifts trolley - Google Patents
A kind of blast furnace replaces rock drill and lifts trolley Download PDFInfo
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- CN207987275U CN207987275U CN201820418556.6U CN201820418556U CN207987275U CN 207987275 U CN207987275 U CN 207987275U CN 201820418556 U CN201820418556 U CN 201820418556U CN 207987275 U CN207987275 U CN 207987275U
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- rock drill
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- 239000011435 rock Substances 0.000 title claims abstract description 29
- 239000006096 absorbing agent Substances 0.000 claims abstract description 15
- 230000035939 shock Effects 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052742 iron Inorganic materials 0.000 abstract description 6
- 238000003723 Smelting Methods 0.000 abstract 1
- 238000005553 drilling Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 4
- 239000002893 slag Substances 0.000 description 3
- 238000010079 rubber tapping Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及炼铁中高炉辅助设备技术领域,特别提供了一种高炉更换凿岩机托举小车。The utility model relates to the technical field of blast furnace auxiliary equipment in ironmaking, and in particular provides a lifting trolley for replacing a rock drill for a blast furnace.
背景技术Background technique
目前,本钢新一号4747m3高炉是国内特大型高炉之一,共有4个出铁场,由于平面空间有限,液压炮和开铁口机布置在铁沟的同一侧,两设备基础位置相距较近,并且夹在风口平台及出铁场平台框架结构之间,这种布置形式非常节省炉前平面空间,但是设备维护立体空间比较小,增加了检修作业难度。At present, the 4747m 3 blast furnace of Benxi Iron and Steel Co., Ltd. is one of the super large blast furnaces in China. There are 4 casthouses in total. Due to the limited plane space, the hydraulic gun and taphole machine are arranged on the same side of the iron ditch, and the foundation positions of the two equipment are far apart. It is relatively close and sandwiched between the tuyere platform and the frame structure of the casthouse platform. This arrangement saves the plane space in front of the furnace, but the three-dimensional space for equipment maintenance is relatively small, which increases the difficulty of maintenance operations.
另外,凿岩机倒挂在开铁口机横梁上,以往更换凿岩机时,炉前天车够不着,吊车进不去,叉车也举不到位,只能是工人用手拉葫芦,一点一点的将凿岩机移出风口平台及出铁场平台之间,再用天车吊装到卡车上运走。更换一台凿岩机需要5.5小时,费时、费力,往往因为不能及时更换凿岩机,造成铁口不能及时打开而影响高炉正常出铁。In addition, the rock drilling machine is hung upside down on the beam of the tap hole machine. In the past, when the rock drilling machine was replaced, the crane in front of the furnace could not reach it, the crane could not get in, and the forklift could not be lifted in place. The workers had to use chain hoists to move the rock drilling machine bit by bit. Move it out between the tuyere platform and the casthouse platform, and then use the crane to hoist it to the truck for transportation. It takes 5.5 hours to replace a rock drill, which is time-consuming and laborious. Often because the rock drill cannot be replaced in time, the tap hole cannot be opened in time and affects the normal tapping of the blast furnace.
另外,如果高炉出铁口不能及时打开,炉缸中存有大量渣铁,将影响高炉炉况顺行,会造成高炉受憋,不接受风量。炉缸中铁面上升引发风口烧穿事故,一旦风口烧穿,由于炉缸中存有大量渣铁,减风时往往造成灌渣,给高炉造成巨大损失。In addition, if the blast furnace taphole cannot be opened in time, there will be a large amount of slag and iron in the hearth, which will affect the smooth operation of the blast furnace and cause the blast furnace to be suffocated and not accept the air volume. The rise of the iron surface in the hearth caused the tuyere burn-through accident. Once the tuyere burned through, due to the large amount of slag and iron in the hearth, slag filling was often caused when the wind was reduced, causing huge losses to the blast furnace.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供了一种高炉更换凿岩机托举小车,以解决现有技术中因为凿岩机不能及时更换,影响高炉正常出铁的问题。In order to solve the above technical problems, the utility model provides a lifting trolley for replacing rock drills for blast furnaces, so as to solve the problem in the prior art that the normal tapping of blast furnaces is affected because the rock drills cannot be replaced in time.
本实用新型是这样实现的,一种高炉更换凿岩机托举小车,包括托举平板、筒式减震器、液压千斤顶、支撑平板和万向轮,筒式减震器设有4个,且4个筒式减震器的上端固定在托举平板的4个角处,下端固定在支撑平板的4个角处,支撑平板上固定两个液压千斤顶,万向轮设有4个,连接在支撑平板下表面的4个角处。The utility model is achieved in this way. A lifting trolley for replacing a rock drill for a blast furnace includes a lifting plate, a cylindrical shock absorber, a hydraulic jack, a supporting plate and a universal wheel. There are 4 cylindrical shock absorbers, and 4 The upper end of a cylindrical shock absorber is fixed at the 4 corners of the lifting plate, the lower end is fixed at the 4 corners of the supporting plate, two hydraulic jacks are fixed on the supporting plate, and there are 4 universal wheels connected to the supporting plate. 4 corners of the lower surface of the plate.
进一步地,所述筒式减震器包括导向杆、弹簧和外筒,导向杆连接弹簧,弹簧下端固定在外筒内,导向杆的上端固定连接所述托举平板,外筒下端固定链接所述支撑平板。Further, the cylindrical shock absorber includes a guide rod, a spring and an outer cylinder, the guide rod is connected to the spring, the lower end of the spring is fixed in the outer cylinder, the upper end of the guide rod is fixedly connected to the lifting plate, and the lower end of the outer cylinder is fixedly connected to the Support the slab.
进一步地,所述托举平板为厚度16mm的热轧钢板;所述支撑平板为厚度20mm的热轧钢板。Further, the supporting plate is a hot-rolled steel plate with a thickness of 16 mm; the supporting plate is a hot-rolled steel plate with a thickness of 20 mm.
进一步地,所述托举平板的最高托举高度为350mm。Further, the maximum lifting height of the lifting platform is 350mm.
进一步地,所述托举平板的长为1300mm、宽为700mm,所述托举小车的高度为780mm。Further, the length of the lifting platform is 1300mm, the width is 700mm, and the height of the lifting trolley is 780mm.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
1、结构简单,专用性强,检维修中可提高工效3倍以上,使用方便;1. The structure is simple, the specificity is strong, the work efficiency can be improved by more than 3 times during inspection and maintenance, and it is easy to use;
2、能钻进非常狭窄作业空间,在任何高科技先进起重机械可望不可即的情况下,能把重量为1.8吨,长1.2米,倒挂在高炉开铁口机上的凿岩机,从风口平台及出铁场平台的夹缝中移出或移入;2. It can drill into a very narrow working space. When any high-tech advanced lifting machinery is out of reach, it can hang a rock drill with a weight of 1.8 tons and a length of 1.2 meters upside down on the blast furnace tap hole machine from the tuyere platform. and move into or out of the cracks of the casthouse platform;
3、省时、省力,更换一台凿岩机只需要1小时,减轻工人劳动强度,可避免多工种空间交叉作业带来的安全隐患;3. Time-saving and labor-saving, it only takes 1 hour to replace a rock drill, which reduces the labor intensity of workers and avoids potential safety hazards caused by cross-operation of multiple types of work in space;
4、本身具有独立的液压动力装置,不需要装设馈电电缆或接触导电装置;4. It has an independent hydraulic power device, and does not need to install feeder cables or contact conductive devices;
5、行动自由,在它的起重能力及外形尺寸容许条件下,能够在整个高炉炉台内或夹缝内承担绝大部分的起重工作;5. Freedom of movement, under the conditions of its lifting capacity and external dimensions, it can undertake most of the lifting work in the entire blast furnace hearth or in the cracks;
6、不需要架空轨道等固定结构,因此可使基建投资、生产成本或维修费用降低。6. There is no need for fixed structures such as overhead rails, so infrastructure investment, production costs or maintenance costs can be reduced.
附图说明Description of drawings
下面结合附图及实施方式对本实用新型作进一步详细的说明:Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail:
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,下面结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用于解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
参考图1,本实用新型提供一种高炉更换凿岩机托举小车,包括托举平板1、筒式减震器2、液压千斤顶3、支撑平板4和万向轮5,筒式减震器2设有4个,且4个筒式减震器2的上端固定在托举平板1的4个角处,下端固定在支撑平板4的4个角处,支撑平板4上固定两个液压千斤顶3,万向轮5设有4个,连接在支撑平板4下表面的4个角处。Referring to Fig. 1, the utility model provides a lifting trolley for replacing a rock drill for a blast furnace, which includes a lifting plate 1, a cylindrical shock absorber 2, a hydraulic jack 3, a supporting plate 4 and a universal wheel 5, and the cylindrical shock absorber 2 is set There are four, and the upper ends of the four cylinder shock absorbers 2 are fixed at the four corners of the lifting plate 1, and the lower ends are fixed at the four corners of the supporting plate 4, and two hydraulic jacks 3 are fixed on the supporting plate 4, There are 4 universal wheels 5 connected to the 4 corners of the lower surface of the supporting plate 4 .
当需要拆除旧凿岩机时,把托举小车推到开铁口机下方,往复扳动液压千斤顶3的摇把,使手动油泵不断向油缸内压油,由于油缸内油压的不断增高,迫使活塞推动托举平板1一起向上运动,托举平板1紧贴住凿岩机时,拆卸凿岩机紧固螺栓,然后打开液压千斤顶3回油阀,油缸内的高压油便流回储油腔,于是凿岩机迫使活塞下落到原位置。托举小车推出狭窄空间,然后用天车直接吊起旧的凿岩机落到卡车上运走。When it is necessary to dismantle the old rock drilling machine, push the lifting trolley under the taphole machine, and reciprocate the crank handle of the hydraulic jack 3 to make the manual oil pump continuously press oil into the oil cylinder. Due to the continuous increase of oil pressure in the oil cylinder, the piston is forced to Push the lifting plate 1 to move upward together. When the lifting plate 1 is close to the rock drill, remove the fastening bolts of the rock drill, and then open the oil return valve of the hydraulic jack 3, and the high-pressure oil in the oil cylinder will flow back to the oil storage chamber, so the rock drill forces the piston drop to its original position. Lift the trolley out of the narrow space, and then directly hoist the old rock drill with the crane and drop it onto the truck for transport.
同理,当需要安装新凿岩机时,首先,天车把新凿岩机吊装到托举小车上,托举小车推到开铁口机下方,用同样的方法把新凿岩机安装到位。In the same way, when a new rock drill needs to be installed, first, the crown crane lifts the new rock drill to the lifting trolley, pushes the lifting trolley to the bottom of the tap hole driver, and installs the new rock drilling machine in place in the same way.
作为一种具体的实施方式,所述筒式减震器2包括导向杆2A、弹簧2B和外筒2C,导向杆2A连接弹簧2B,弹簧2B下端固定在外筒2C内,导向杆2A的上端固定连接所述托举平板1,外筒2C下端固定链接所述支撑平板4。As a specific embodiment, the cylindrical shock absorber 2 includes a guide rod 2A, a spring 2B and an outer cylinder 2C, the guide rod 2A is connected to the spring 2B, the lower end of the spring 2B is fixed in the outer cylinder 2C, and the upper end of the guide rod 2A is fixed The lifting plate 1 is connected, and the lower end of the outer cylinder 2C is fixedly linked with the supporting plate 4 .
作为优选,所述托举平板为厚度16mm的热轧钢板;所述支撑平板为厚度20mm的热轧钢板。Preferably, the supporting plate is a hot-rolled steel plate with a thickness of 16 mm; the supporting plate is a hot-rolled steel plate with a thickness of 20 mm.
为了适应凿岩机的安装高度,作为技术方案的改进,所述托举平板1的最高托举高度为350mm。In order to adapt to the installation height of the rock drilling machine, as an improvement of the technical solution, the maximum lifting height of the lifting plate 1 is 350 mm.
为了适应托举小车的工作环境,作为技术方案的改进,所述托举平板1的长为1300mm、宽为700mm,所述托举小车的高度为780mm。In order to adapt to the working environment of the lifting trolley, as an improvement of the technical solution, the length of the lifting flat plate 1 is 1300mm, the width is 700mm, and the height of the lifting trolley is 780mm.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109735674A (en) * | 2019-01-30 | 2019-05-10 | 北京首钢股份有限公司 | A kind of more changing device of tapping machine and rock drill |
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Cited By (1)
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CN109735674A (en) * | 2019-01-30 | 2019-05-10 | 北京首钢股份有限公司 | A kind of more changing device of tapping machine and rock drill |
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Granted publication date: 20181019 Termination date: 20190327 |