Board separator
Technical field
The utility model is related to industrial machinery technical fields, more particularly to a kind of board separator.
Background technology
Under the background of current photovoltaic industry high speed development, the existing board separator speed of service is low, and staff is needed to sort, effect
Rate is low, lavishes labor on, and manual operation is susceptible to, and existing photovoltaic scoreboard mechanism cannot be satisfied high efficiency and automation
Requirement, be based on disadvantages described above and deficiency, it is necessary to existing technology is improved.
Utility model content
The utility model is simple in structure mainly solving the technical problems that provide a kind of board separator, operates steadily, Neng Goushi
Magazine is now taken automatically, saves labour, promotes feeding and blowing efficiency, saves passing time, reduces production cost.
In order to solve the above technical problems, the technical solution that the utility model uses is:A kind of board separator, this point are provided
Trigger includes rack, magazine, flitch transport establishment, adsorption mechanism, material fetching mechanism, magazine transport establishment, display screen, operation button
With instruction beacon, permutation is provided with material-dropping hole on the workbench of the rack, and magazine is placed on the workbench above material-dropping hole,
At an angle with material-dropping hole, after magazine rotates by a certain angle, magazine can be fallen from material-dropping hole, plane on workbench for magazine bottom
Rear side is equipped with flitch transport establishment, and the frame top above magazine and flitch transport establishment is equipped with adsorption mechanism, workbench
Material fetching mechanism is installed, material fetching mechanism both sides are provided with magazine transport establishment, upper rack leading flank on the housiung separator of lower section
It is provided with display screen and operation button, upper rack is built-in with power control cabinet, and frame top is equipped with instruction beacon.
Preferably, the flitch transport establishment include conveying frame, transmission shaft, glue driving wheel, belt, driving device,
Camera installing plate and CCD camera, the conveying frame are fixed on workbench, and conveying frame both ends are fitted with transmission shaft, conveying
The side face of rack is fitted with glue driving wheel, and glue driving wheel is connected with transmission shaft by belt, and drive is also equipped on workbench
Dynamic device, the rotation of driving device drive belt, workbench lower plane are equipped with camera installing plate, are equipped in camera installing plate
CCD camera, CCD camera opening upwards, workbench and conveying frame above CCD camera are equipped with escape port, and the driving fills
It sets including drive shaft, bearing block, motor, shaft coupling and belt pulley, workbench is fixed in the drive shaft both ends by bearing block
On, motor is also equipped on workbench, the output shaft of motor by shaft coupling and drives axis connection, in drive shaft there are two installations
Belt pulley, belt pass through belt pulley, and belt pulley drives belt rotation.
Preferably, the adsorption mechanism include X to uniaxial driver, Y-direction single shaft driver, the first drag chain, mobile station,
Second drag chain, rotating platform and sucker, two X are fixed on frame top to uniaxial driver, slide units of the X to uniaxial driver
Y-direction single shaft driver is installed, the side and one end of the first drag chain of Y-direction single shaft driver are fixed, the other end of the first drag chain
It is fixed on frame top, mobile station is installed on the slide unit of Y-direction single shaft driver, mobile station side and one end of the second drag chain are solid
Fixed, the other end of the second drag chain is fixed on the bottom of Y-direction single shaft driver, and mobile station lower plane is equipped with rotating platform, rotation
Turn that sucker is installed on the turntable of platform.
Preferably, the material fetching mechanism includes X electric to teeth belt type electric cylinders, tooth band drive shaft, connecting shaft, Y-direction teeth belt type
Cylinder, movable stand, Z-direction teeth belt type electric cylinders, lifter plate, turntable cylinder and material-changing device, the X drive to teeth belt type electric cylinders, tooth band
Axis is fixed in rack, and X is driven by connecting axis connection, X to teeth belt type electric cylinders and tooth band to teeth belt type electric cylinders and tooth band drive shaft
Y-direction teeth belt type electric cylinders are installed, the slide unit of Y-direction teeth belt type electric cylinders is fixed by connecting plate and movable stand, is moved on the slide unit of moving axis
The side of moving frame is equipped with Z-direction teeth belt type electric cylinders, and being equipped with lifter plate on the lifting platform of Z-direction teeth belt type electric cylinders fixes, lifter plate
On turntable cylinder is installed, movable stand upper end is equipped with material-changing device.
Preferably, the material-changing device include transfer gantry, synchronous pulley, mounting plate, shaft of reloading, connection belt wheel,
Directive wheel, odontoid belt, driven pulley, the motor that reloads, driving pulley, drive belt, fibre optical sensor, stop cylinder and swing
Collet, the movable stand upper end are equipped with transfer gantry, and transfer gantry both ends are fitted with synchronous pulley, transfer gantry two sides peace
Equipped with mounting plate, it is fitted with shaft of reloading on two pieces of mounting plates, there are two connect belt wheel, connection belt wheel two for installation in shaft of reloading
Directive wheel is installed, synchronous pulley, directive wheel and connection belt wheel are connected by odontoid belt, shaft of reloading on the mounting plate of side
External part is equipped with driven pulley, and the motor that reloads is also equipped on movable stand, and main belt is equipped on the motor shaft for the motor that reloads
Wheel, driving pulley are connected with driven pulley by drive belt, and the motor that reloads drives shaft rotation of reloading, shaft of reloading band moving teeth
Shape belt rotates, and the installation of transfer gantry two side ends is provided on the transfer gantry above turntable cylinder there are three fibre optical sensor
Evacuation opening, evacuation opening right side are equipped with stop cylinder, swing collet are equipped on the transfer gantry of stop cylinder both sides.
Preferably, the magazine transport establishment includes conveying assembly and magazine lifting assembly, and the conveying assembly includes
Fixed strip, fixed strip mounting blocks, synchronizing wheel mounting plate, synchronous rotating shaft, synchronizing wheel, magazine belt conveyor, synchronous belt supporting bar, magazine
Motor, first pulley, the second belt wheel, synchronous belt, limiting plate, inductor and magazine stop cylinder, two fixed strips are fixed on
In rack, two fixed strips are fixed by fixed strip mounting blocks, and fixed strip both ends are equipped with synchronizing wheel mounting plate, and opposite one group same
It is fitted with synchronous rotating shaft on step wheel mounting plate, is installed on synchronous rotating shaft there are two synchronizing wheel, two synchronizing wheels of homonymy pass through magazine
Belt conveyor connects, and is equipped with synchronous belt supporting bar on the fixed strip below magazine belt conveyor, on the synchronizing wheel mounting plate in left side
Magazine motor is installed, first pulley is installed on the motor shaft of magazine motor, the second belt wheel is installed on synchronous rotating shaft, first
Belt wheel and the second belt wheel are connected by synchronous belt, and the work of magazine motor drives synchronous rotating shaft rotation, synchronous rotating shaft to drive magazine
Belt conveyor moves, and limiting plate is equipped on the fixed strip of synchronizing wheel mounting plate side, and thoughts are installed in fixed strip inside middle portion face
Device is answered, magazine lifting assembly and magazine stop cylinder are sequentially installed in the rack on the right side of inductor.
Preferably, the magazine lifting assembly includes that lifting support, electronic slide unit, crane, mounting post and radio frequency are known
Other reader, lifting support are fixed in rack, are equipped with electronic slide unit on the side plate of lifting support, on the slide unit of electronic slide unit
It is equipped on crane, four mounting posts is installed on the upper flat plate of crane, are ladder-like at the top of mounting post, magazine bottom is set
Have and the matched mounting hole of mounting post, magazine bottom are provided with radio frequency identification, radio frequency identification reading is installed at the top of electronic slide unit
Device is write, the upper flat plate of crane is equipped with evacuation and is open, and radio-frequency identification reader/writer is opposite with the radio frequency identification of magazine bottom.
Compared with prior art, the utility model has the beneficial effects that:It is simple in structure, it operates steadily, can realize automatic
Magazine is taken, labour is saved, promotes feeding and blowing efficiency, saves passing time, reduces production cost.
Description of the drawings
Fig. 1 is the structural schematic diagram of board separator.
Fig. 2 is the side view of board separator.
Fig. 3 is the partial enlarged view A of board separator.
Fig. 4 is the flitch transport establishment structural schematic diagram of board separator.
Fig. 5 is the side view of the flitch transport establishment of board separator.
Fig. 6 is the part-structure figure of the flitch transport establishment of board separator.
Fig. 7 is the adsorption mechanism structural schematic diagram of board separator.
Fig. 8 is the material fetching mechanism structural schematic diagram of board separator.
Fig. 9 is first part's structure chart of the material fetching mechanism of board separator.
Figure 10 is the second part structure chart of the material fetching mechanism of board separator.
Figure 11 is the magazine transport establishment structural schematic diagram of board separator.
Figure 12 is the magazine lifting assembly structural schematic diagram of board separator.
Specific implementation mode
The utility model preferred embodiment is described in detail below in conjunction with the accompanying drawings, so that the advantages of utility model and spy
Sign can be easier to be readily appreciated by one skilled in the art, to make apparent specific boundary to the scope of protection of the utility model
It is fixed.
It please refers to Fig.1 to Figure 12, the utility model embodiment includes:
A kind of board separator, the board separator include rack 1, magazine 2, flitch transport establishment 3, adsorption mechanism 4, material fetching mechanism 5,
Magazine transport establishment 6, display screen 7, operation button 8 and instruction beacon 9, permutation, which is provided with, on the workbench 11 of the rack 1 falls
Expect hole 101, be placed with magazine 2 on the workbench 11 of the top of material-dropping hole 101,2 bottom of magazine with material-dropping hole 101 at an angle,
After magazine 2 rotates by a certain angle, magazine 2 can be fallen from material-dropping hole 101, and planar back side is equipped with flitch transporter on workbench 11
1 top of rack of structure 3,3 top of magazine 2 and flitch transport establishment is equipped with adsorption mechanism 4, and the rack 1 of 11 lower section of workbench is horizontal
Material fetching mechanism 5 is installed, 5 both sides of material fetching mechanism are provided with magazine transport establishment 6, and 1 upper front face of rack is provided with aobvious on beam
Display screen 7 and operation button 8,1 top of rack are built-in with power control cabinet, and 1 top of rack is equipped with instruction beacon 9.
The flitch transport establishment 3 includes conveying frame 31, transmission shaft 32, glue driving wheel 33, belt 34, driving device
35, camera installing plate 36 and CCD camera 37, the conveying frame 31 are fixed on workbench 11, the inserting of 31 both ends of conveying frame
There are transmission shaft 32, the side face of conveying frame 31 to be fitted with glue driving wheel 33, glue driving wheel 33 and transmission shaft 32 pass through belt
34 connect, and driving device 35, the rotation of 35 drive belt 34 of driving device, 11 lower plane of workbench peace are also equipped on workbench 11
Equipped with camera installing plate 36, CCD camera 37 is installed in camera installing plate 36,37 opening upwards of CCD camera, in CCD camera 37
The workbench 11 and conveying frame 31 of side are equipped with escape port, and the driving device 35 includes drive shaft 351, bearing block 352, electricity
Machine 353, shaft coupling 354 and belt pulley 355,351 both ends of the drive shaft are fixed on by bearing block 352 on workbench 11, work
Make to be also equipped with motor 353 on platform 11, the output shaft of motor 353 is connect by shaft coupling 354 with drive shaft 351, drive shaft 351
There are two belt pulley 355, belt 34 passes through belt pulley 355 for upper installation, and belt pulley 355 drives belt rotation.
The adsorption mechanism 4 include X to uniaxial driver 41, Y-direction single shaft driver 42, the first drag chain 43, mobile station 44,
Second drag chain 45, rotating platform 46 and sucker 47, two X are fixed on 1 top of rack to uniaxial driver 41, and X drives to single shaft
The slide unit of device 41 is equipped with Y-direction single shaft driver 42, and the side of Y-direction single shaft driver 42 and one end of the first drag chain 43 are solid
Fixed, the other end of the first drag chain 43 is fixed on 1 top of rack, is equipped with mobile station 44 on the slide unit of Y-direction single shaft driver 42, moves
Dynamic 44 side of platform and one end of the second drag chain 45 are fixed, and the other end of the second drag chain 45 is fixed on the bottom of Y-direction single shaft driver 42
In portion, 44 lower plane of mobile station is equipped with rotating platform 46, and sucker 47 is equipped on the turntable of rotating platform 46.
The material fetching mechanism 5 is including X to teeth belt type electric cylinders 51, tooth with drive shaft 52, connecting shaft 53, Y-direction teeth belt type electric cylinders
54, movable stand 55, Z-direction teeth belt type electric cylinders 56, lifter plate 57, turntable cylinder 58 and material-changing device 59, the X is to teeth belt type electric cylinders
51, tooth band drive shaft 52 is fixed in rack 1, and X is connected to teeth belt type electric cylinders 51 and tooth band drive shaft 52 by connecting shaft 53, X
Y-direction teeth belt type electric cylinders 54, the cunning of Y-direction teeth belt type electric cylinders 54 are installed on the slide unit of teeth belt type electric cylinders 51 and tooth with drive shaft 52
Platform is fixed by connecting plate and movable stand 55, and the side of movable stand 55 is equipped with Z-direction teeth belt type electric cylinders 56, Z-direction teeth belt type electric cylinders
The fixation of lifter plate 57 is installed on 56 lifting platform, turntable cylinder 58 is installed on lifter plate 57,55 upper end of movable stand is equipped with
Material-changing device 59.
The material-changing device 59 includes transfer gantry 591, synchronous pulley 592, mounting plate 593, shaft of reloading 594, connection
Belt wheel 595, directive wheel 596, odontoid belt 597, driven pulley 598, the motor 599 that reloads, driving pulley 5910, drive belt
5911, fibre optical sensor 5912, stop cylinder 5913 and swing collet 5914,55 upper end of the movable stand is equipped with transfer gantry
591,591 both ends of transfer gantry are fitted with synchronous pulley 592, and 591 two sides of transfer gantry are equipped with mounting plate 593, two pieces of peaces
Shaft 594 of reloading is fitted in loading board 593, there are two connect belt wheel 595,595 both sides of connection belt wheel for installation in shaft of reloading 594
Mounting plate 593 on directive wheel 596 is installed, synchronous pulley 592, directive wheel 596 and connection belt wheel 595 pass through odontoid belt
597 connections, the external part of shaft of reloading 594 are equipped with driven pulley 598, the motor 599 that reloads are also equipped on movable stand 55, is changed
Expect that driving pulley 5910 is installed on the motor shaft of motor 599, driving pulley 5910 and driven pulley 598 pass through drive belt
5911 connections, the motor 599 that reloads drive the rotation of shaft 594 of reloading, shaft of reloading 594 that odontoid belt 597 is driven to rotate, conveying
The installation of 591 two side ends of frame is provided with evacuation there are three fibre optical sensor 5912, on the transfer gantry 591 of 58 top of turntable cylinder and opens
Mouthful, evacuation opening right side is equipped with stop cylinder 5913, and swing is equipped on the transfer gantry 591 of 5913 both sides of stop cylinder
Collet 5914.
The magazine transport establishment 6 includes conveying assembly 61 and magazine lifting assembly 62, and the conveying assembly 61 includes solid
Determine item 611, fixed strip mounting blocks 612, synchronizing wheel mounting plate 613, synchronous rotating shaft 614, synchronizing wheel 615, magazine belt conveyor
616, synchronous belt supporting bar 617, magazine motor 618, first pulley 619, the second belt wheel 6110, synchronous belt 6911, limiting plate
6912, inductor 6913 and magazine stop cylinder 6914, two fixed strips 611 are fixed in rack 1, and two fixed strips 611 are logical
The fixation of fixed strip mounting blocks 612 is crossed, 611 both ends of fixed strip are equipped with synchronizing wheel mounting plate 613, opposite one group of synchronizing wheel mounting plate
It is fitted with synchronous rotating shaft 614 on 613, is installed on synchronous rotating shaft 614 there are two synchronizing wheel 615, two synchronizing wheels 615 of homonymy pass through
Magazine belt conveyor 616 connects, and synchronous belt supporting bar 617, left side are equipped on the fixed strip 611 of 616 lower section of magazine belt conveyor
Synchronizing wheel mounting plate 613 on magazine motor 618 is installed, first pulley 619 is installed on the motor shaft of magazine motor 618,
Second belt wheel 6110 is installed, first pulley 619 and the second belt wheel 6110 are connected by synchronous belt 6911 on synchronous rotating shaft 614
It connects, the work of magazine motor 618 drives synchronous rotating shaft 614 to rotate, and synchronous rotating shaft 614 drives magazine belt conveyor 616 to move, synchronous
Limiting plate 6912 is installed on the fixed strip 611 of 613 side of wheel mounting plate, 611 inside middle portion face of fixed strip is equipped with inductor
6913, magazine lifting assembly 62 and magazine stop cylinder 6914 are sequentially installed in the rack 1 on the right side of inductor 6913.
The magazine lifting assembly 62 includes lifting support 621, electronic slide unit 622, crane 623, mounting post 624 and penetrates
Frequency identification reader 625, lifting support 621 are fixed in rack 1, and electronic slide unit is equipped on the side plate of lifting support 621
622, it is equipped on crane 623 on the slide unit of electronic slide unit 622, four mounting posts is installed on the upper flat plate of crane 623
624, the top of mounting post 624 be it is ladder-like, 2 bottom of magazine be equipped with 624 matched mounting hole of mounting post, 2 bottom of magazine is set
It is equipped with radio frequency identification, 622 top of electronic slide unit is equipped with radio-frequency identification reader/writer 625, and the upper flat plate of crane 623, which is equipped with, to be kept away
Make opening, radio-frequency identification reader/writer 625 opposite with the radio frequency identification of 2 bottom of magazine.
When the utility model board separator works, flitch is placed on the belt 34 of flitch transport establishment 3 by worker, driving dress
The rotation of 35 drive belts 34 is set, when CCD camera 37 detects flitch, CCD camera 37 carries out precise positioning, adsorption mechanism to flitch
4 work, X move to mobile station 44 above flitch to uniaxial driver 41 and the linkage of Y-direction single shaft driver 42, and the work of sucker 47 is inhaled
Flitch is moved to 2 top of magazine by firmly flitch, X to uniaxial driver 41 and the linkage of Y-direction single shaft driver 42, and rotating platform 46 rotates
Drive flitch to rotate to certain angle, flitch is located at right over magazine 2, and sucker 47 resets, and flitch drops down onto in magazine 2, repeatedly with
Upper step, until magazine 2 fills flitch, material fetching mechanism 5 works, and X will to teeth belt type electric cylinders 51 and the linkage of Y-direction teeth belt type electric cylinders 54
Movable stand 55 moves to 2 lower section of magazine equipped with flitch, and the work of Z-direction teeth belt type electric cylinders 56 drives turntable cylinder 58 to move up, turntable gas
Cylinder 58 passes through material-dropping hole 101, and the magazine 2 equipped with flitch is located on turntable cylinder 58, and the work of turntable cylinder 58 drives magazine 2 to rotate
Certain angle, 2 bottom surface of magazine is opposite with material-dropping hole 101, and Z-direction teeth belt type electric cylinders 56 reset, and the magazine 2 equipped with flitch, which moves to, to reload
On the odontoid belt 597 of device 59, the motor 599 that reloads drives the rotation of shaft 594 of reloading, shaft of reloading 594 to drive odontoid belt
597 rotations, odontoid belt 597 drive magazine 2 to move horizontally, and X drives to teeth belt type electric cylinders 51 and the linkage of Y-direction teeth belt type electric cylinders 54
Odontoid belt 597 drives magazine 2 to move on magazine belt conveyor 616 close to magazine transport establishment 6, odontoid belt 597, magazine fortune
Magazine equipped with flitch is delivered to next station by transfer mechanism 6, empty magazine by being manually placed into another magazine transport establishment,
Empty magazine moves at magazine lifting assembly 62, and the work of magazine lifting assembly 62 moves to empty magazine at material-changing device 59, reloads
Empty magazine is moved to corresponding vacant locations by the work of device 59.
The utility model board separator, it is simple in structure, it operates steadily, can realize and take magazine automatically, save labour, carry
Feeding and blowing efficiency are risen, passing time is saved, reduces production cost.
The above description is only the embodiments of the present invention, and it does not limit the scope of the patent of the present invention, every
Equivalent structure or equivalent flow shift made based on the specification and figures of the utility model, is applied directly or indirectly in
Other related technical areas are equally included in the patent within the scope of the utility model.