CN207958742U - A kind of scouring of wool and soft finish integral process device - Google Patents

Abstract

An integrated processing device for scouring and softening, which is composed of a finishing tank, a tension frame, a spray gun, a water rolling roller and a filter circulation machine. The double tank can be load-bearing structure, the scouring tank is at the front end of the finishing tank and the softening tank is at the rear end of the finishing tank and contains the shampoo and the softening liquid respectively. The washing liquid is normal temperature water and the softening solution is a normal temperature solution containing 6~8g softener per liter of water. The base fabric to be finished enters from the introduction roller through the upper tension roller, between the two rows of spray guns, the lower tension roller, and group A. The water rolling rolls enter the softening tank after being squeezed, and the base fabric stays in the softening tank for 1 to 3 minutes, and then passes through the water rolling rolls of group B to complete the process and is exported by the lead-out roll. The utility model saves facility input, energy consumption and labor costs in the traditional process after shortening the process flow; at the same time, due to the use of the filter cycle machine to filter the fluff in time and recycle the water, the water saving can reach as high as the processing quality while fully ensuring the processing quality. 60%.

Description

An integrated process device for scouring and softening

technical field

The utility model relates to a finishing device after bleaching and dyeing, in particular to an integrated process device for washing wool and softening finishing, which belongs to the technical field of bleaching and dyeing.

Background technique

Washing and soft finishing are two essential post-finishing processes in the bleaching and dyeing process. During the processing of textiles, the handle will become rough after repeated treatments, and some fibers will break to form fluff. Generally, synthetic fibers or short fiber fabrics are more serious, especially microfiber fabrics. In order to make the fabric soft, smooth and comfortable, it is necessary to remove fluff and finish it. Traditional fluff removal and softening are carried out separately, and fluff removal requires dehydration and drying of the fabric, mechanical hair removal and fluff removal, and then soft finishing. During the dehydration and drying process of the fabric, the drying needs to consume steam, and it takes a long transmission process to consume electricity from the dehydrated cloth to the drying and then to the hair removal machine, and it needs to be put into the water tank again when entering the soft finishing, which consumes again Water resources not only consume a lot of energy, but also the process is long and inefficient.

Contents of the invention

In order to solve the above-mentioned technical defects of high energy consumption and low efficiency in the process of hair removal and softening, the utility model discloses an integrated process device of wool washing and softening.

The technical solution adopted by the utility model is: an integrated process device for washing wool and softening and finishing, which is composed of a finishing tank, a tension frame, a spray gun, a water rolling roller and a filter circulation mechanism. The finishing tank is an upper edge with an installation platform and includes The integrated double-slot load-bearing structure including the scouring tank and the softening tank, the scouring tank is at the front end of the finishing tank and the softening tank is at the rear end of the finishing tank, and contains the washing liquid and the softening liquid respectively. The bracket at the front end of the wool trough and the lead-in roller, upper tension roller, and lower tension roller installed at the front end, rear end, and bottom of the scouring trough respectively, the spray guns are composed of two rows and are installed at the upper end of the scouring trough at opposite intervals, and the water rolling roller It includes group A and group B and is installed on the rear end of the scouring tank and finishing tank respectively. The filter cycle machine is the fluff filtering and water circulation mechanism of the scouring tank, and the inlet and outlet ends are respectively connected to the bottom and front end of the back end of the scouring tank. Above; the hair washing solution is normal temperature water and the softening solution is a normal temperature solution containing 6~8g softener per liter of water. The base fabric to be sorted enters from the introduction roller through the upper tension roller, between the two rows of spray guns, the lower tension roller, A group of water rolling rollers enters the softening tank after being squeezed with water, and the base fabric stays in the softening tank for 1 to 3 minutes, and then passes through the B group of water rolling rolls to complete the process and is exported by the lead-out roller.

The beneficial effects of the utility model are: after the washing and softening are seamlessly connected on one device, the biggest effect is to shorten the process flow and be embodied in: 1. The transmission facilities and hair removal machines in the traditional process are saved , fluff conveying pipelines and other facilities; 2. Save the energy consumption of the corresponding facility operation; 3. Save the labor cost of the corresponding turnover procedure after the seamless connection of the process; finally, use the filter cycle machine to filter the fluff and water in time Recycling utilization, while fully guaranteeing the processing quality, saves up to 60% of water consumption.

Description of drawings

Below in conjunction with accompanying drawing, the utility model is further described:

Fig. 1 is a schematic diagram of a side sectional structure of the utility model.

Among the figure 1, scouring tank, 2, softening tank, 3, hair washing liquid, 4, softening liquid, 5, support, 6, introduction roller, 7, upper tension roller, 8, lower tension roller, 9, spray gun, 10 . Water rolling roll, 11. Filtration cycle machine, 12. Base cloth, 13. Export roll.

Detailed ways

An integrated process device for scouring and softening, which is composed of a finishing tank, a tension frame, a spray gun 9, a water rolling roller 10 and a filter cycle machine 11. The finishing tank has an installation platform on the upper edge and includes a scouring tank 1 and a softening tank 2 integrated double-tank load-bearing structure, the washing tank 1 is at the front end of the finishing tank and the softening tank 2 is at the rear end of the finishing tank and contains the washing liquid 3 and the softening liquid 4 respectively. The support 5 at the front end of the tank 1 and the lead-in roller 6, upper tension roller 7, and lower tension roller 8 installed on the front end of the support 5, the rear end, and the bottom of the wool scouring tank 1 respectively, and the spray gun 9 are composed of two rows and are installed at intervals opposite to each other on the scouring roller. On the upper end of the tank 1, the water rolling roller 10 includes a group A and a group B and is respectively installed on the rear end of the scouring tank 1 and the finishing tank 2, and the filter cycle machine 11 is the fluff filtering and water circulation mechanism of the scouring tank 1 and enters and exits The ends are respectively connected to the rear end bottom and the front end of the scouring tank 1; the scouring liquid 3 is normal temperature water and the softening liquid 4 is a normal temperature solution containing 6-8g softener per liter of water, and the base cloth 12 to be sorted is imported The roller 6 enters the upper tension roller 7, between the two rows of spray guns 9, the lower tension roller 8, and the A group of water rolling rollers 10, and then enters the softening tank 2. The base fabric 12 stays in the softening tank 2 for 1 to 3 minutes and then passes through the B After the group of water squeezing rollers 10 squeeze water, the operation is completed and is led out by the lead-out roller 13 .

Embodiment 1: After the base cloth 12 is drawn out manually by the revolving vehicle, it enters on the tension frame by the lead-in roller 6 and is drawn by the upper tension roller 7 to the gap between the nozzles of the two rows of spray guns 9, and then drawn to the wool scouring tank. 1. The lower tension roller 8 at the bottom is wound out, and then pulled to the upper and lower rolls of the A group of water rolling rollers 10 to pass through, and after a certain amount of retention is left in the soft groove 2, it is pulled to the upper and lower rolls of the B group of water rolling rollers 10 Pass through and export to the finished product turnover car by the export roller 13 again.

Embodiment 2: After pouring clean water into the scouring tank 1 and injecting the prepared softening solution into the softening tank 2, adjust the distance between the two groups of water rolling rollers 10 to a reasonable parameter to start the device.

Embodiment 3: The base fabric 12 is drawn by the water rolling rollers 10 of group A, and is conveyed by the tension frame during the stretching process of wide width and long width. When the base cloth 12 passed the spray gun 9, the fluff attached to the base cloth 12 was sprayed by the water column of the high-pressure spray gun 9 to leave the base cloth 12 and mix into the hair washing liquid 3, and then the fluff-free base cloth 12 was rolled by the A group of rolling rollers 10 The hair shampoo 3 is passed into the softening tank 2 after being squeezed dry. After the base cloth 12 entering the softening tank 2 stays in the softening liquid 4 for 1-3 minutes, it is pulled by the B group of water rolling rollers 10 and squeezed to dry the softening liquid 4.

Embodiment 4: The hair washing liquid 3 is extracted from the bottom of the hair washing tank 1 by the filter circulation machine 11, and sent to the upper end of the hair washing tank 1 for recycling after filtering out the fluff mixed in the hair washing liquid 3 by the filter circulation machine 11.

Claims (1)

1. a kind of scouring of wool and soft finish integral process device, by arrangement slot, tension bracket, spray gun, squeezing roll and filtration cycle Mechanism at, it is characterized in that：It is that upper edge has mounting platform and the integrated double flute including scouring bowl and soft slot can be held to arrange slot Weight structure, scouring bowl are arranging the front end of slot and soft slot is arranging the rear end of slot and accommodating scouring of wool liquid and softening agent respectively, Tension bracket include mounted on scouring of wool front of the slot holder and be separately mounted to holder front end, rear end, scouring of wool trench bottom guide-in roller, Upper tension roller, lower tension roller, spray gun is made of two rows and mounted on the upper end of scouring bowl, squeezing roll includes A groups and B at interval in opposite directions Group is simultaneously separately mounted to above the rear end of scouring bowl and arrangement slot, and filtration cycle machine is that the villus of scouring bowl filters out and water circulator Structure and in-out end are connected to rear end bottom and the front end top of scouring bowl；Scouring of wool liquid is normal-temperature water and softening agent is every liter The room temperature solution of water softening agent Han 6 ~ 8g, base fabric to be arranged by guide-in roller enter through between upper tension roller, two rows of spray gun, lower Enter soft slot after power roller, A group squeezing roll squezzing, base fabric is completed after soft slot is detained 1 ~ 3 minute after B group squeezing roll squezzing Process is simultaneously exported by outlet roller.