CN207958432U - A kind of double-strand section leaching quenching device - Google Patents
A kind of double-strand section leaching quenching device Download PDFInfo
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- CN207958432U CN207958432U CN201820184850.5U CN201820184850U CN207958432U CN 207958432 U CN207958432 U CN 207958432U CN 201820184850 U CN201820184850 U CN 201820184850U CN 207958432 U CN207958432 U CN 207958432U
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- deflector roll
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Abstract
The utility model belongs to quenching unit field, open from top to bottom to set gradually elevating mechanism, cooling frame, deflector roll one and quenching tank；The elevating mechanism is connect with cooling frame, is arranged to that cooling frame is driven to move up and down；The both ends of the deflector roll one are respectively provided with chain link lay down location, are arranged to chain link being delivered on cooling frame；The cooling frame includes that link, cooling position, water spray ring and deflector roll two, the water spray ring are arranged inside link, is connected to above the cooling position by water inlet pipe；The setting of the deflector roll two is arranged to drive link and is moved along two direction of deflector roll below cooling position.This double-strand section leaching quenching device can make in chain link quenching process, be carried out at the same time spray quenching and immersion quenching, it is uneven fundamentally to solve the quenching easily occurred when quenching, situations such as soft spots easily occurs.Keep quenched products quality more reliable, quenching technical is stablized, and product batches qualification rate greatly improves.
Description
Technical field
The utility model is related to quenching unit fields, and in particular, to a kind of double-strand section leaching quenching device.
Background technology
Currently, it is using whole heating, the mode of integral quenching for the heat treatment process of crawler belt, rail chain.This mode
Not only high energy consumption, and low production efficiency but will face this huge loss especially if blowing out in production process.Use office
Portion's induction heating carries out part heating to product, while further improving the quality of product in this way, and reduces energy
Consumption, also makes working environment safer, more comfortably.
But the mode that the chain link quenching of part heating uses is to carry out Cooling Quenching, such side to workpiece using water spray box
Formula can cause the surface hardening of chain link uneven, soft spots easily occur, be unfavorable for the follow-up use of product.
Another quenching mode is quenched using immersion, chain link is submerged in hardening media completely, but such method
Amount of cooling water be difficult to reach requirement, quenching effect is bad, and easily hardening break damage product.
Therefore, it is arranged that a kind of energy consumption is small, and it is huge to can guarantee that the equipment for being suitable for chain link quenching of quenching quality has
Practical value.
Invention content
The technical issues of the utility model solves is to overcome the deficiencies of existing technologies, provide one kind can the leaching of double-strand section quench dress
It sets.The present apparatus is improved on existing quenching apparatus, setting one can decanter type cooling frame, in cooling frame be arranged water spray
Circle, makes in chain link quenching process, is carried out at the same time spray quenching and immersion quenching, fundamentally solves and easily occur when quenching
It quenches uneven, situations such as soft spots easily occurs.Keep quenched products quality more reliable, quenching technical is stablized, and product batches are qualified
Rate greatly improves.
This double-strand section soaks quenching device and two chain link lay down locations is arranged, and can carry out leaching to two chain links simultaneously and quench, save production
Cost improves work efficiency.Simultaneously can also be according to actual production, unilateral applicable different workpieces quenching, operation is flexibly.
This double-strand section soaks quenching device in addition to that can be heat-treated chain link product, and the local heat treatmet for being also applicable in axial workpiece is processed,
It is also applied for the surface selective hardening of other anisotropic workpiece, versatility is extensive.
The purpose of this utility model is achieved through the following technical solutions：
Compared with prior art, the utility model has the advantages that：
A kind of double-strand section leaching quenching device is disclosed, elevating mechanism, cooling frame, deflector roll one and quenching are from top to bottom set gradually
Slot；
The elevating mechanism is connect with cooling frame, is arranged to that cooling frame is driven to move up and down；
The both ends of the deflector roll one are respectively provided with chain link lay down location, are arranged to chain link being delivered on cooling frame；
The cooling frame includes that link, cooling position, water spray ring and deflector roll two, the water spray ring are arranged in link
Portion is connected to by water inlet pipe above the cooling position；
The setting of the deflector roll two is arranged to drive link and is moved along two direction of deflector roll below cooling position；It is described double
Chain link leaching quenching device further includes the temperature controller with cooling frame communication connection.
Chain link product is carried out local impewdance matching by the double-strand section leaching quenching device of the utility model in advance, passes through deflector roll both sides
Connection lay down location can efficiently use station by chain link by left and right two entrances track, improve production efficiency, while will be cold
But frame is set as immersion, can effectively control the quenching quality of chain link.
Further, the link includes the column of four vertical directions setting, is set between adjacent two columns
There is striker plate for preventing chain link to be detached from from cooling frame.This striker plate is vertically arranged with cooling position, when can effectively prevent quenching, work
Part goes out water spray ring because of the effect of hardening media.
Further, the vertical range of the water spray ring and cooling position is 20 ~ 35mm.
Further, the elevating mechanism is any one of cylinder, oil cylinder or lead screw screw.Elevating mechanism makes cooling frame
It completes to move up and down, effectively controls the cool time, ensure the efficient and quality of quenching process.
Further, there are two cooling positions, the cooling position to be adapted with chain link lay down location for the cooling frame setting.
Further, the elevating mechanism is connect with link by bolt arrangement.
Further, the side of the quenching tank sets auxiliary quenching tank, is arranged to replace hardening media and cleaning is quenched
Fiery medium.
Compared with prior art, the beneficial effects of the utility model are：
1）This double-strand section soak quenching device be arranged one can decanter type cooling frame, water spray ring is set in cooling frame, chain can be made
Quenching process is saved, spray quenching and immersion quenching are carried out at the same time, it is uneven fundamentally to solve the quenching easily occurred when quenching
It is even, easily there is situations such as soft spots.Keep quenched products quality more reliable, quenching technical is stablized, and product batches qualification rate substantially carries
It is high.
2）This double-strand section soaks surface of the water spray ring spray with quenching product of quenching device setting, when immersing hardening media,
Water spray ring can stir the quenching liquid of quenching tank, and quenching velocity is made to accelerate, and effectively control the quenching quality of chain link.
3）This double-strand section soaks quenching device and two chain link lay down locations is arranged, and can carry out leaching to two chain links simultaneously and quench, save life
Cost is produced, is improved work efficiency.
4）This double-strand section soaks quenching device and is equipped with temperature controller, can be effective quality for differentiating quenching workpiece, can be according to reality
Border production adjustment production technology, obtains satisfactory product.
5）This double-strand section leaching quenching device adds in addition to that can be heat-treated chain link product, the local heat treatmet for being also applicable in axial workpiece
Work, is also applied for the surface selective hardening of other anisotropic workpiece, and versatility is extensive.
Description of the drawings
Fig. 1 is the structural schematic diagram that double-strand section soaks quenching device described in embodiment 1.
Fig. 2 is the cooling frame internal structure schematic diagram that double-strand section soaks quenching device described in embodiment 1.
Specific implementation mode
The utility model is further described With reference to embodiment, wherein being given for example only property of attached drawing
Illustrate, expression is only schematic diagram rather than pictorial diagram, should not be understood as the limitation to this patent；In order to which this reality is better described
With novel embodiment, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual product；To ability
For field technique personnel, the omitting of some known structures and their instructions in the attached drawings are understandable.
Embodiment 1
Double-strand section as depicted in figs. 1 and 2 soaks quenching device, from top to bottom sets gradually elevating mechanism 3, cooling frame 2, deflector roll
One 1 and quenching tank 8；Elevator 3 is connect with cooling frame 2 by bolt arrangement 7；It is arranged to that cooling frame is driven to move up and down；
Wherein, the both ends of deflector roll 1 are respectively provided with chain link lay down location, are arranged to chain link being delivered on cooling frame；I.e.
Left chain link entrance 11 and right chain link entrance 12, are arranged to chain link being delivered on cooling frame 2；
Cooling frame 2 includes link 4, cooling position（I.e. left cooling position 21 and right cooling position 22）, water spray ring 5 and deflector roll 29,
Water spray ring 5 is arranged inside link 4, is connected to above cooling position by water inlet pipe 6；Deflector roll 29 is arranged below cooling position,
It is arranged to drive link and is moved along 29 direction of deflector roll.
Double-strand section leaching quenching device in this implementation further includes the temperature controller with the communication connection of cooling frame 2（It is not shown）.
Link 4 includes the column of four vertical directions setting, and striker plate 10, width are equipped between adjacent two root posts
More than or equal to water spray ring 5 at a distance from column, chain link can be effectively prevent to be detached from from cooling frame in quenching.
Wherein, the vertical range of water spray ring 5 and cooling position is 20 ~ 35mm.Preferably, vertical range 30mm.
Elevating mechanism 3 is any one of cylinder, oil cylinder or lead screw screw.Cooling frame 2 can be driven to move up and down, realized cold
But frame realizes immersion quenching in the submergence of quenching tank.
The cooling frame 2 of the present embodiment is provided with two compatible with chain link lay down location cooling positions（Left cooling position 21 and the right side
Cooling position 22）, since chain link lay down location is adapted with cooling position, can guarantee that chain link is accurately transmitted to accordingly by deflector roll one
On cooling position.Temperature controller includes temperature induction unit and temperature control unit, the surface of chain link when can effectively monitor quenching
Temperature ensures the quality of quenching product.
The side of the quenching tank 8 of the present embodiment, which is also set up, simultaneously sets auxiliary quenching tank 13, is arranged to replace or purify
Hardening media.
This double-strand section soaks the operation principle of quenching device：Left chain link and right chain link is taken to be individually positioned in chain link lay down location, deflector roll
One idler wheel rolls at the left cooling position that left chain link and right chain link are transmitted on cooling frame and right cooling position, temperature controller sense
The temperature of chain link, water spray ring spraying cooling medium, while cooling frame should be arrived and driven by elevating mechanism and immersed in quenching tank, water spray
The quenching liquid of circle sprays the quenching liquid that can stir quenching tank, and quenching liquid and chain link are come into full contact with, and completes quenching.
This double-strand section soak quenching device be arranged one can decanter type cooling frame, water spray ring is set above cooling frame, chain can be made
It saves in quenching process, is carried out at the same time spray quenching and immersion quenching, fundamentally solves the quenching easily occurred when quenching not
Uniformly, easily there is situations such as soft spots.Keep quenched products quality more reliable, quenching technical is stablized, and product batches qualification rate is substantially
It improves.
Obviously, above-described embodiment is only intended to clearly illustrate the technical solution of the utility model example, and simultaneously
Non- is the restriction to the embodiment of the utility model.For those of ordinary skill in the art, in above description
On the basis of can also make other variations or changes in different ways.There is no need and unable to give thoroughly all embodiments
It lifts.All any modification, equivalent and improvement made within the spirit and principle of the present invention etc. should be included in this
Within the protection domain of utility model claims.
Claims (7)
1. a kind of double-strand section soaks quenching device, which is characterized in that from top to bottom set gradually elevating mechanism, cooling frame, one and of deflector roll
Quenching tank；
The elevating mechanism is connect with cooling frame, is arranged to that cooling frame is driven to move up and down；
The both ends of the deflector roll one are respectively provided with chain link lay down location, are arranged to chain link being delivered on cooling frame；
The cooling frame includes that link, cooling position, water spray ring and deflector roll two, the water spray ring are arranged inside link, is led to
Water inlet pipe is crossed to be connected to above the cooling position；
The setting of the deflector roll two is arranged to drive link and is moved along two direction of deflector roll below cooling position；
The double-strand section leaching quenching device further includes the temperature controller with cooling frame communication connection.
2. double-strand section soaks quenching device according to claim 1, which is characterized in that the link is set including four vertical directions
The column set is equipped with striker plate between adjacent two columns for preventing chain link to be detached from from cooling frame.
3. double-strand section soaks quenching device according to claim 1, which is characterized in that the vertical range of the water spray ring and cooling position
For 20 ~ 35mm.
4. double-strand section soaks quenching device according to claim 1, which is characterized in that the elevating mechanism is cylinder, oil cylinder or silk
Any one of bar screw.
5. double-strand section soaks quenching device according to claim 1, which is characterized in that the cooling frame is arranged there are two cooling position,
The cooling position is adapted with chain link lay down location.
6. double-strand section soaks quenching device according to claim 1, which is characterized in that the elevating mechanism passes through bolt with cooling frame
Structure connects.
7. double-strand section soaks quenching device according to claim 1, which is characterized in that the side of the quenching tank sets auxiliary quenching
Slot is arranged to replace or purify hardening media.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820184850.5U CN207958432U (en) | 2018-02-02 | 2018-02-02 | A kind of double-strand section leaching quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820184850.5U CN207958432U (en) | 2018-02-02 | 2018-02-02 | A kind of double-strand section leaching quenching device |
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| Publication Number | Publication Date |
|---|---|
| CN207958432U true CN207958432U (en) | 2018-10-12 |
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| CN201820184850.5U Active CN207958432U (en) | 2018-02-02 | 2018-02-02 | A kind of double-strand section leaching quenching device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109762977A (en) * | 2019-01-24 | 2019-05-17 | 浙江宏博自动化有限公司 | Full-automatic refrigeration machine |
| WO2021208543A1 (en) * | 2020-04-13 | 2021-10-21 | 南京长江工业炉科技集团有限公司 | Multifunctional quenching device |
| CN114277229A (en) * | 2021-12-15 | 2022-04-05 | 耐世特凌云驱动系统（芜湖）有限公司 | Intermediate carbon steel pull rod forging waste heat quenching device |
| CN114457214A (en) * | 2020-11-07 | 2022-05-10 | 株洲市湘宁高中频设备有限责任公司 | Production method for integral heating and quenching of caterpillar track section tread |
| CN114457217A (en) * | 2020-11-07 | 2022-05-10 | 株洲市湘宁高中频设备有限责任公司 | Integral heating and quenching system for caterpillar track section tread |
| CN114457216A (en) * | 2020-11-07 | 2022-05-10 | 株洲市湘宁高中频设备有限责任公司 | Integral heating and quenching system for caterpillar track section tread |
-
2018
- 2018-02-02 CN CN201820184850.5U patent/CN207958432U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109762977A (en) * | 2019-01-24 | 2019-05-17 | 浙江宏博自动化有限公司 | Full-automatic refrigeration machine |
| WO2021208543A1 (en) * | 2020-04-13 | 2021-10-21 | 南京长江工业炉科技集团有限公司 | Multifunctional quenching device |
| CN114457214A (en) * | 2020-11-07 | 2022-05-10 | 株洲市湘宁高中频设备有限责任公司 | Production method for integral heating and quenching of caterpillar track section tread |
| CN114457217A (en) * | 2020-11-07 | 2022-05-10 | 株洲市湘宁高中频设备有限责任公司 | Integral heating and quenching system for caterpillar track section tread |
| CN114457216A (en) * | 2020-11-07 | 2022-05-10 | 株洲市湘宁高中频设备有限责任公司 | Integral heating and quenching system for caterpillar track section tread |
| CN114277229A (en) * | 2021-12-15 | 2022-04-05 | 耐世特凌云驱动系统（芜湖）有限公司 | Intermediate carbon steel pull rod forging waste heat quenching device |
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