CN207953008U - Pump line flange automatic welder - Google Patents
Pump line flange automatic welder Download PDFInfo
- Publication number
- CN207953008U CN207953008U CN201820009182.2U CN201820009182U CN207953008U CN 207953008 U CN207953008 U CN 207953008U CN 201820009182 U CN201820009182 U CN 201820009182U CN 207953008 U CN207953008 U CN 207953008U
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- CN
- China
- Prior art keywords
- welding
- pump line
- welding machine
- automatic welder
- sliding rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model provides a kind of pump line flange automatic welder, belong to automatic welding device technical field, multiple supporting racks of pump line are used to support on the sliding rail including the first welding machine, two sliding rails disposed in parallel, the second welding machine being slidably arranged on the sliding rail and being slidably arranged in, first welding machine is fixed at described sliding rail one end, and the leading screw for driving the second welding machine to be slided on the sliding rail is provided between two sliding rails；The clamping assembly for gripping flange, weld assembly and wire feed component are respectively provided on first welding machine and the second welding machine.Pump line flange automatic welder provided by the utility model, using automatic welding, equipment drives pump line to be rotated with flange, welding gun is motionless, adjust automatically welding position is automatically performed the welding manner of welding wire feeding, compares existing manual welding and Spin welding gun-type welding manner, welding efficiency and welding quality are improved, and cost can be effectively reduced.
Description
Technical field
The utility model belongs to automatic welding device technical field, is that be related to a kind of pump line flange automatic more specifically
Welding machine.
Background technology
With the development of the times, tubing is more and more in the utilization of the industries such as waterpower, electric power, mine, wherein pump line be with
A kind of novel architectural engineering aftermarket product the appearance of concrete pump and occurred simultaneously, it is substantially increased
The efficiency of construction needs the past manually or the operating type of one barrel of bucket of crane or a pipeful of bucket has been changed to will quickly mix
Solidifying soil is transported to the place for needing to pour into a mould, and construction efficiency is made to improve nearly a hundred times.
The tube head of pump line connects equipment and other pump lines by welded flange, and welding quality is more demanding, in highly pressurised liquid
By when cannot reveal, the tube head flange welding of pump line is that artificial and automatic lap welding machine is realized at present, when human weld, welds matter
Amount is difficult to ensure that the leakage rate of poor welding quality, weld is very high, and welding efficiency is low, and the wage of welder is high, the cost phase of product
To also high.When using automatic lap welding machine welding, be usually used rotary welding gun, the fixed mode of pump line, when welding, welding gun in addition to
It is minimum do up and down, the adjustment of left and right two-dimensional freedom, also to do circular-rotation, the follow-up cooling aqueous vapor and wire feeding system of welding gun are easy
Interference occurs, for the insufficient even fracture of wire situation of silk, needing to dismantle wire feeding system, wire again is welded, and welding wire is caused to waste, and is improved
Cost reduces efficiency, and welding quality is difficult to ensure difference.
Utility model content
The purpose of this utility model is to provide a kind of pump line flange automatic welders, it is intended to solve pump line flange welding quality
Difference, efficiency is low, problem of high cost.
To achieve the above object, the technical solution adopted in the utility model is：A kind of pump line flange automatic welder is provided, is wrapped
It includes：It first welding machine, two sliding rails disposed in parallel, the second welding machine being slidably arranged on the sliding rail and is slidably arranged in described
Be used to support multiple supporting racks of pump line on sliding rail, first welding machine is fixed at described sliding rail one end, two sliding rails it
Between be provided with leading screw for driving the second welding machine to be slided on the sliding rail；It is set respectively on first welding machine and the second welding machine
It is useful for gripping clamping assembly, weld assembly and the wire feed component of flange.
Further, the clamping assembly includes clamping head, the drive shaft for driving the clamping head rotation and sets
The claw for being clamped pump line flange on the clamping head (61) is set, clamping assembly drives pump line flange rotary to complete welding.
Further, one end of the clamping head set there are three along the clamping head (61) the equally distributed card of shaft
Slot, the claw are slidably arranged in card slot respectively, realize claw to flange retaining and release.
Further, the weld assembly includes the L bracket for being fixed at the first welding machine and the second welding machine upper end, uses
In the welding gun of welding pump line and flange, the cylinder in the L bracket upper end for lifting the welding gun is set and is arranged in institute
Swing arm of the cylinder lower end for rotating the welding gun is stated, weld assembly can control welding position.
Further, the cylinder is fixed at L bracket upper end, the mandril of the cylinder lower end by the first support plate
It is fixedly connected with the second support plate across the first support plate, second support plate connects swing arm by fixed plate, and the swing arm passes through cantilever
Welding gun is connected, cylinder controls the movement of welding gun vertical direction, and swing arm controls the movement of weld horizontal direction.
Further, the wire feed component includes the controller for winding the roll dies of welding wire and the control wire feed amount of feeding,
Wire feed component controls the feeding of welding wire.
Further, the controller include be symmetricly set on welding wire both sides for tense welding wire at least one set of roller,
The wire feeder of wire feed rate is automatically adjusted according to speed of welding and is set in the welding wire casing on the outside of welding wire for protecting welding wire, control
Device processed adjusts wire feed rate according to speed of welding.
Further, one end of the leading screw is threaded through the second welding machine lower end by screw thread, and the other end connection of leading screw is driven
Dynamic motor, leading screw drive the second welding machine to move on the slide rail, and complete the positioning of pump line flange, realize that pump line both sides are welded simultaneously.
Further, support frame as described above is " door " shape structure, and support frame as described above upper surface, which is provided with, is used to support pump line
Universal wheel rolls, and supporting rack supports pump line alignment flange, and pump line can be made to be rotated in the idler wheel of direction.
Further, the sliding rail is fixed with postive stop baffle far from first welding machine one end, and postive stop baffle can prevent personnel
Misoperation causes the second welding machine to be slid from sliding rail.
The advantageous effect of pump line flange automatic welder provided by the utility model is：Compared with prior art, this practicality
New pump pipe flange automatic welder uses automatic welding, the clamping assembly clamping flange of the first welding machine and the second welding machine, pump line
It is placed on supporting rack, pump line one end is aligned with the end face of flange being connected in the first welding machine clamping assembly, and the second welding machine passes through silk
Thick stick is pulled on sliding rail and slides, and the end face of flange in the second welding machine clamping assembly is aligned the pump line other end, and wire feed component is welding
Component provides welding wire, and weld assembly adjusts welding position, welded to flange and pump line, and then flange and pump line rotation are completed
Circumference soldering, equipment drive pump line to be rotated with flange, and welding gun is motionless, and adjust automatically welding position is automatically performed welding wire feeding
Welding manner compares existing manual welding and Spin welding gun-type welding manner, improves welding efficiency and welding quality, and energy
Effectively reduce cost.
Description of the drawings
It, below will be to embodiment or the prior art in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing needed in description is briefly described, it should be apparent that, the accompanying drawings in the following description is only that this practicality is new
Some embodiments of type for those of ordinary skill in the art without having to pay creative labor, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 is the structural schematic diagram one for the pump line flange automatic welder that the utility model embodiment provides；
Fig. 2 is that the clamping assembly for the pump line flange automatic welder that the utility model embodiment provides and weld assembly structure are shown
It is intended to；
Fig. 3 is the A direction view figures in Fig. 1；
Fig. 4 is the wire feed component structure diagram for the pump line flange automatic welder that the utility model embodiment provides；
Fig. 5 is the support frame structure diagram for the pump line flange automatic welder that the utility model embodiment provides.
In figure：1, the first welding machine；2, sliding rail；21, postive stop baffle；3, the second welding machine；4, supporting rack；41, universal wheel rolls；
5, leading screw；6, clamping assembly；61, clamping head；611, card slot；62, drive shaft；63, claw；7, weld assembly；71, L bracket；
72, welding gun；73, cylinder；731, the first support plate；732, the second support plate；74, swing arm；741, fixed plate；742, cantilever；8, wire feed
Component；81, roll dies；82, controller；821, roller；822, wire feeder；823, welding wire casing.
Specific implementation mode
In order to make technical problem to be solved in the utility model, technical solution and advantageous effect be more clearly understood, with
Lower combination accompanying drawings and embodiments, the present invention will be further described in detail.It should be appreciated that specific reality described herein
It applies example to be only used to explain the utility model, is not used to limit the utility model.
It should be noted that when element is referred to as " being fixed on " or " being set to " another element, it can be directly another
On one element or it is connected on another element.When an element is known as " being connected to " another element, it can
To be directly to another element or be indirectly connected on another element.
It is to be appreciated that term " length ", " width ", "upper", "lower", "front", "rear", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "top", "bottom" "inner", "outside" is that orientation based on ... shown in the drawings or position are closed
System, is merely for convenience of describing the present invention and simplifying the description, does not indicate or imply the indicated device or element is necessary
With specific orientation, with specific azimuth configuration and operation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for description purposes only, it is not understood to indicate or imply relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more this feature.The meaning of " plurality " is two or two in the description of the present invention,
More than, unless otherwise specifically defined.
Also referring to Fig. 1 and Fig. 2, now pump line flange automatic welder provided by the utility model is illustrated.It is described
Pump line flange automatic welder, including the first welding machine 1, two sliding rails 2 disposed in parallel, the second weldering being slidably arranged on sliding rail 2
Machine 3 and multiple supporting racks 4 that pump line is used to support on sliding rail 2 are slidably arranged in, the first welding machine 1 is fixed at sliding rail 2 one
It holds, the leading screw 5 for driving the second welding machine 3 to be slided on sliding rail 2 is provided between two sliding rails 2；First welding machine 1 and second welds
Machine 3 is respectively provided with the clamping assembly 6 for gripping flange, weld assembly 7 and wire feed component 8.
Pump line flange automatic welder provided by the utility model, compared with prior art, the utility model pump line flange is certainly
Dynamic welding machine uses automatic welding, the clamping flange of clamping assembly 6 of the first welding machine 1 and the second welding machine 3, pump line to be placed in supporting rack 4
On, pump line one end is aligned with the end face of flange being connected in 1 clamping assembly 6 of the first welding machine, and the second welding machine 3 is drawn by leading screw 5
It is slided on sliding rail 2, the end face of flange in 3 clamping assembly 6 of the second welding machine is aligned the pump line other end, and wire feed component 8 is welding group
Part 7 provides welding wire, and weld assembly 7 adjusts welding position, welded to flange and pump line, and then flange and pump line rotation are completed
Circumference soldering compares existing manual welding and Spin welding gun-type welding manner, improves welding efficiency and welding quality, and energy
Effectively reduce cost.
Further, Fig. 2 and Fig. 3 are please referred to, clamping assembly 6 includes clamping head 61, for driving clamping head 61 to rotate
Drive shaft 62 and claw 63 for being clamped pump line flange, the claw 63 being arranged on clamping head 61 are clamped flange, clamping head
61 rotate under the drive of drive shaft 62, to drive the flange rotary being connected on claw 63, realize circumferencial direction welding.
Further, referring to Fig. 3,61 one end of clamping head is set, there are three the shaft along the clamping head 61 is equally distributed
Card slot 611, claw 63 are slidably arranged in respectively in card slot 611, and the sliding in card slot 611 of claw 63 can realize release or folder
The function of tight flange.
Further, Fig. 2 and Fig. 3 are please referred to, weld assembly 7 includes being fixed on the first welding machine 1 and the second welding machine 3
The L bracket 71 at end, the welding gun 72 for welding pump line and flange are arranged in 71 upper end of L bracket for lifting welding gun 72
Cylinder 73 and it is arranged and is used for the swing arm 74 of rotary welding gun 72, the setting of L bracket 71 and the first welding machine 1 and the in 73 lower end of cylinder
Two welding machines, 3 upper end provides support and working space for the work of weld assembly 7, and welding gun 72 implements welding, the adjustable weldering of cylinder 73
Rifle 72 is in the position of vertical direction, and swing arm 74 adjusts the position of 72 horizontal direction of welding gun, to ensure that welding gun 72 reaches best welding
Position.
Further, referring to Fig. 3, cylinder 73 is fixed at 71 upper end of L bracket, cylinder by the first support plate 731
The mandril of 73 lower ends is fixedly connected with the second support plate 732 across the first support plate 731, and the second support plate 732 is connected by fixed plate 741
Swing arm 74, swing arm 74 connect welding gun 72 by cantilever 742, and cylinder 73 is stretched by the mandril of its lower end realizes that welding gun 72 is vertical
The adjustment of direction position, swing arm 74 realize the adjustment of 72 horizontal direction position of welding gun by the rotation of cantilever 742.
Further, referring to Fig. 4, wire feed component 8 includes for winding the roll dies 81 of welding wire and the control wire feed amount of feeding
Controller 82, wind a large amount of welding wires on roll dies 81, weld job area be constantly delivered to by controller 82.
Further, referring to Fig. 4, controller 82 includes being symmetricly set on welding wire both sides for tensing at least the one of welding wire
Group roller 821 automatically adjusts the wire feeder 822 of wire feed rate according to speed of welding and is set on the outside of welding wire for protecting welding wire
Welding wire casing 823, at least one set of roller 821 is symmetricly set on welding wire both sides, tenses welding wire, loose welding wire is prevented to be wrapped in
Other positions of equipment, and straight welding wire is provided for follow-up wire feeder 822, ensure that wire feeder 822 controls the standard of welding wire feeding amount
True property is equipped with protection sleeve pipe 823 by the welding wire outer sheath of wire feeder 822, for protecting welding wire to prevent from being broken, prevents operation not
When being wound in equipment or personnel, accident occurs.
Further, referring to Fig. 1, one end of leading screw 5 is threaded through 3 lower end of the second welding machine by screw thread, leading screw 5 it is another
End connection driving motor 51, leading screw 5 are rotated by driving motor 51, and leading screw 5 is connected through a screw thread under the second welding machine 3
The threaded hole at end, when being threaded through the rotation of leading screw 5 in threaded hole, the second welding machine 3 is moved axially along leading screw, to realize the second welding machine
3 slide on sliding rail 2.
Further, referring to Fig. 5, supporting rack 4 is " door " shape structure, 4 upper surface of supporting rack, which is provided with, is used to support pump
The universal wheel rolling 41 of pipe, universal rolling wheel 41 is symmetricly set on 4 upper surface of supporting rack, when being used to support pump line and its being rotated for pump line
Frictional force is provided.
Further, referring to Fig. 1, sliding rail 2 is fixed with postive stop baffle 21, postive stop baffle far from 1 one end of the first welding machine
21 can prevent personnel's misoperation from the second welding machine being caused to be slid from sliding rail 2.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
All any modification, equivalent and improvement etc., should be included in the utility model made by within the spirit and principle of utility model
Protection domain within.
Claims (10)
1. pump line flange automatic welder, it is characterised in that：Including the first welding machine (1), two sliding rails (2) disposed in parallel, sliding
The second welding machine (3) for being arranged on the sliding rail (2) and being slidably arranged in is used to support multiple of pump line on the sliding rail (2)
Support (4), first welding machine (1) are fixed at the sliding rail (2) one end, are provided with for band between two sliding rails (2)
The leading screw (5) that dynamic second welding machine (3) slides on the sliding rail (2)；On first welding machine (1) and the second welding machine (3) respectively
Equipped with clamping assembly (6), weld assembly (7) and the wire feed component (8) for gripping flange.
2. pump line flange automatic welder as described in claim 1, it is characterised in that：The clamping assembly (6) includes clamping head
(61), the drive shaft (62) for driving clamping head (61) rotation and setting are used to be clamped on the clamping head (61)
The claw (63) of pump line flange.
3. pump line flange automatic welder as claimed in claim 2, it is characterised in that：One end of the clamping head (61) is equipped with three
A equally distributed card slot of shaft (611) along the clamping head (61), the claw (63) are slidably arranged in card slot respectively
(611) in.
4. pump line flange automatic welder as described in claim 1, it is characterised in that：The weld assembly (7) includes that fixation is set
It sets in the L bracket (71) of the first welding machine (1) and the second welding machine (3) upper end, the welding gun (72) for welding pump line and flange, set
It sets and is used to lift the cylinder (73) of the welding gun (72) in the L bracket (71) upper end and is arranged in the cylinder (73) lower end
Swing arm (74) for rotating the welding gun (72).
5. pump line flange automatic welder as claimed in claim 4, it is characterised in that：The cylinder (73) passes through the first support plate
(731) it is fixed at L bracket (71) upper end, the mandril of cylinder (73) lower end passes through the first support plate (731) is fixed to connect
The second support plate (732) is connect, second support plate (732) connects swing arm (74) by fixed plate (741), and the swing arm (74) passes through
Cantilever (742) connects welding gun (72).
6. pump line flange automatic welder as described in claim 1, it is characterised in that：The wire feed component (8) includes for twining
Around the controller (82) of the roll dies (81) and the control wire feed amount of feeding of welding wire.
7. pump line flange automatic welder as claimed in claim 6, it is characterised in that：The controller (82) includes being symmetrical arranged
It is used to tense at least one set of roller (821) of welding wire, according to the wire feed of speed of welding automatic adjustment wire feed rate in welding wire both sides
Device (822) and it is set in the welding wire casing (823) on the outside of welding wire for protecting welding wire.
8. pump line flange automatic welder as described in claim 1, it is characterised in that：One end of the leading screw (5) passes through screw thread
It is threaded through the second welding machine (3) lower end, the other end connection driving motor (51) of leading screw (5).
9. pump line flange automatic welder as described in claim 1, it is characterised in that：Support frame as described above (4) is " door " shape structure,
Support frame as described above (4) upper surface is provided with the universal wheel rolling (41) for being used to support pump line.
10. pump line flange automatic welder as described in claim 1, it is characterised in that：The sliding rail (2) is far from the first welding machine
(1) one end is fixed with postive stop baffle (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820009182.2U CN207953008U (en) | 2018-01-03 | 2018-01-03 | Pump line flange automatic welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820009182.2U CN207953008U (en) | 2018-01-03 | 2018-01-03 | Pump line flange automatic welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207953008U true CN207953008U (en) | 2018-10-12 |
Family
ID=63730048
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820009182.2U Expired - Fee Related CN207953008U (en) | 2018-01-03 | 2018-01-03 | Pump line flange automatic welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207953008U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604925A (en) * | 2019-02-14 | 2019-04-12 | 青岛黄海学院 | A kind of pipe flange welding positioning tool |
| CN110076473A (en) * | 2019-06-04 | 2019-08-02 | 江苏鸿开工业自动化设备有限公司 | Locking bar automatic welding device |
| CN112621094A (en) * | 2020-12-22 | 2021-04-09 | 刘占国 | Auxiliary device is used in book ladder welding |
| CN115178853A (en) * | 2022-08-24 | 2022-10-14 | 西安工业大学 | Idle call flange water pipe welding set |
-
2018
- 2018-01-03 CN CN201820009182.2U patent/CN207953008U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604925A (en) * | 2019-02-14 | 2019-04-12 | 青岛黄海学院 | A kind of pipe flange welding positioning tool |
| CN110076473A (en) * | 2019-06-04 | 2019-08-02 | 江苏鸿开工业自动化设备有限公司 | Locking bar automatic welding device |
| CN110076473B (en) * | 2019-06-04 | 2024-04-26 | 江苏鸿开工业自动化设备有限公司 | Automatic welding equipment for lock rod |
| CN112621094A (en) * | 2020-12-22 | 2021-04-09 | 刘占国 | Auxiliary device is used in book ladder welding |
| CN115178853A (en) * | 2022-08-24 | 2022-10-14 | 西安工业大学 | Idle call flange water pipe welding set |
| CN115178853B (en) * | 2022-08-24 | 2024-06-11 | 西安工业大学 | Flange water pipe welding device for air conditioner |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181012 Termination date: 20210103 |