CN207947121U - A kind of adaptive code spraying device of metering - Google Patents
A kind of adaptive code spraying device of metering Download PDFInfo
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- CN207947121U CN207947121U CN201820155664.9U CN201820155664U CN207947121U CN 207947121 U CN207947121 U CN 207947121U CN 201820155664 U CN201820155664 U CN 201820155664U CN 207947121 U CN207947121 U CN 207947121U
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- meter counter
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Abstract
The utility model discloses a kind of adaptive code spraying devices of metering, including trailer system, high speed meter counter, main controller, ink jet numbering machine, alarm system, deposit unit and take-up, trailer system, main controller, ink jet numbering machine, alarm system, deposit unit and take-up are communicated to connect with high speed meter counter, high speed meter counter includes signal acquisition module, high speed processor, display module, input module, alert process module, signal acquisition module, display module, input module, alert process module is connected to high speed processor, trailer system includes traction wheel and support wheel and slack adjuster and towing bracket；The adaptive code spraying device of metering further includes high speed encoder, and high speed encoder is connected to high speed meter counter by signal acquisition module.
Description
Technical field
The utility model is related to cable manufacturing field more particularly to a kind of adaptive code spraying devices of metering.
Background technology
The ink jet numbering machine that cable manufacturing field uses is that cable manufacturing enterprise commonly identifies equipment.
However, the information interval function of ink jet numbering machine used at present, specific as follows there is also many problems：Relatively low
Under speed, there is no problem for the Separation control of ink jet numbering machine, when speed reaches 80 ms/min, due to ink jet numbering machine itself software algorithm
With the limitation of hardware process speed, the case where metering will appear elongation, can restore the interval set before again after deceleration；Modification
After the information content, when new information and prime information character length change, metering length also will appear deviation, because of existing spray
The information interval of ink recorder, calculating is interval of the information tail portion to the head of next information, if this body length of information occurs
Variation, metering length also will appear error；So modification information content is required for readjusting parameter every time, production effect is reduced
Rate also will appear the waste of some raw material；In addition the acquisition and processing of current information are all completed inside ink jet numbering machine, Wu Fayuan
Cheng Shixian monitors it.
Therefore, it is necessary to a kind of code spraying devices with metering adaptation function that can be solved the above problems.
Utility model content
For overcome the deficiencies in the prior art, the purpose of the present invention is to provide a kind of adaptive code spraying device of metering, energy
Enough solve the low efficiency problem of existing ink jet numbering machine coding interval information limitation and error in length adjustment.
To solve the above-mentioned problems, meter counter uses high-precision chip, acquires the signal of code machine, calculates every meter and beats
Position is printed, control ink jet numbering machine carries out coding, and ink jet numbering machine at this moment need to only execute coding operation, need not go the counting period,
The control of all meterings is completed by meter counter.In the switching of high low speed and high-speed production, it can ensure the accurate of metering.
The length of metering is controlled by meter counter, therefore the modification of coding content does not all interfere with metering, so modification
After content, change without having to worry about metering length, substantially increase production efficiency, reduces the waste of raw material.
Special meter counter can export metering signal to host, so that host is detected metering length information in real time, when every disk
At the end of coiling wire winding is fast, prior notice to operating personnel is accomplished without any confusion, reasonable arrangement job step sequence.
It automatically resets to the metering of ink jet numbering machine, reduces manual operation.Take-up after detecting metering information,
It can accurately learn that the final position of every disk cable, accurate severing improve efficiency and reduce waste.
Original ink jet numbering machine meets 80--100 ms/min, to reach 120--150 ms/min after production speed-raising, encoder is sent out
Pulse signal have exceeded 1,300,000 pulses of ink jet numbering machine processing speed/s, after improvement, introduced high-speed pulse processing unit (meter
Rice device), high-speed pulse processing unit and alarm unit are incorporated into a circuit board, in high speed processing, pass through high-speed pulse
Processing unit, the pulse signal first sent to encoder are handled.Then the pulse sent out again by high-speed pulse processing unit
Signal is handled to ink jet numbering machine.
For example, when cable speed is at 120 ms/min, every meter of encoder sends 800,000 pulses to high-speed pulse processing unit,
120 meters per minute send 96,000,000 pulses altogether, are equal to 1,600,000 pulses/S, and high-speed pulse processing unit processes encoder is believed at this time
Number it is rear to code spraying device send pulse signal can be adjusted according to the requirement to precision, in cable speed at 120 ms/min
When, ink jet numbering machine 2 rice noodles cables of processing per second in the case of needing every half meter of correction primary, need per second to ink jet numbering machine 4 arteries and veins of transmission
It rushes, if improving the requirement to precision, every millimeter needs in the case of correcting once, needs per second to ink jet numbering machine 2000 arteries and veins of transmission
Punching, substantially increases calibration accuracy.
The purpose of the present invention is realized using following technical scheme：
A kind of adaptive code spraying device of metering, including trailer system, high speed meter counter, main controller, ink jet numbering machine, alarm system,
Deposit unit and take-up, trailer system, main controller, ink jet numbering machine, alarm system, deposit unit and take-up with high speed
Meter counter communicates to connect, high speed meter counter include signal acquisition module, high speed processor, display module, input module, at alarm
Module is managed, signal acquisition module, display module, input module, alert process module are connected to high speed processor, traction system
System includes traction wheel and support wheel and slack adjuster and towing bracket；
The adaptive code spraying device of metering further includes high speed encoder, and high speed encoder is connected to high speed by signal acquisition module
Meter counter.
Further, trailer system further includes brake gear and the sensor that is set on support wheel, and sensor is angle
Velocity sensor.
Further, high speed meter counter further includes signal processing module, and signal processing module is received via signal acquisition mould
The signal of the signal for the high speed encoder that block receives and the sensor of trailer system, same cable is converted into the signal of the two
Rice number be compared judgement.
Further, take-up includes take-up platform, wire spool, driving motor, cutter, brake gear and coiling monitoring
Sensor.
Than the prior art, the beneficial effects of the present invention are：
1., failure notification mechanisms, ensure in time debugging；
2., high speed meter counter combination high speed encoder so that code spraying device, which is suitable for high-speed transfer speed and different interval, to be needed
The coding operation asked；
3., brake emergency stop operation, ensure reduce material waste；
4., the setting of deposit unit, ensure the modified continuation operation of parameter so that the coding of different interval demand is accurate
Operation.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model metering self-adapting high-speed code spraying device；
Fig. 2 is the high speed meter counter line module schematic diagram of the utility model metering self-adapting high-speed code spraying device.
In figure：1, trailer system；11, traction wheel；12, support wheel；13, slack adjuster；14, towing bracket；15, it stops
Vehicle device；16, sensor；2, high speed meter counter；21, signal acquisition module；22, high speed processor；23, display module；24, defeated
Enter module；25, alert process module；26, signal processing module；3, high speed encoder；4, main controller；5, ink jet numbering machine；6, it alarms
System；7, deposit unit；8, take-up；81, take-up platform；82, wire spool；83, driving motor；84, cutter；85, brake dress
It sets；86, coiling monitors sensor.
Specific implementation mode
With reference to the attached drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear
Chu is fully described by, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole realities
Apply example.Based on the embodiments of the present invention, those of ordinary skill in the art institute without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
It should be noted that when component is referred to as " being fixed on " another component, it can be directly on another component
Or there may also be components placed in the middle.When a component is considered as " connection " another component, it can be directly connected to
To another component or it may be simultaneously present component placed in the middle.When a component is considered as " being set to " another component, it
Can be set up directly on another component or may be simultaneously present component placed in the middle.Term as used herein is " vertical
", " horizontal ", "left", "right" and similar statement for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with the technology for belonging to the utility model
The normally understood meaning of technical staff in domain is identical.Terminology used in the description of the utility model herein only be
The purpose of description specific embodiment, it is not intended that in limitation the utility model.Term " and or " used herein includes
Any and all combinations of one or more relevant Listed Items.
A kind of adaptive code spraying device of metering, as shown in Figs. 1-2 comprising trailer system 1, high speed meter counter 2, main controller 4,
Ink jet numbering machine 5, alarm system 6, deposit unit 7 and take-up 8, trailer system 1, ink jet numbering machine 5, alarm system 6, are posted main controller 4
Memory cell 7 and take-up 8 are communicated to connect with high speed meter counter 2, and high speed meter counter 2 includes signal acquisition module 21, high speed
Processor 22, display module 23, input module 24, alert process module 25, signal acquisition module 21, display module 23, input
Module 24, alert process module 25 are connected to high speed processor 22, trailer system 1 include traction wheel 11, support wheel 12,
Gap regulating device 13, towing bracket 14, brake gear 15 and for the sensor 16 to input terminal computational length, sensor is
The sensors such as condenser type, Hall-type can be used in angular transducer.
Alarm system 6 receives the failure of high speed processor 22, ink jet numbering machine 5, main controller 4, trailer system 1 and take-up 8
Signal, and prompt staff to check in time by the way of buzzer audible alarm and indicator light alarm, and by failure code
It is conveyed to the display of display module 23.
Display module 23 is liquid crystal display, and input module is keyboard.
The adaptive code spraying device of metering further includes high speed encoder 3, and high speed encoder 3 is connected to by signal acquisition module 21
High speed meter counter 2.
Original ink jet numbering machine meets 80--100 ms/min, to reach 120--150 ms/min after production speed-raising, encoder is sent out
Pulse signal have exceeded 1,300,000 pulses of ink jet numbering machine processing speed/s, after improvement, introduced high-speed pulse processing unit (meter
Rice device), high-speed pulse processing unit and alarm unit are incorporated into a circuit board, in high speed processing, pass through high-speed pulse
Processing unit, the pulse signal first sent to encoder are handled.Then the pulse sent out again by high-speed pulse processing unit
Signal is handled to ink jet numbering machine.
For example, when cable speed is at 120 ms/min, every meter of encoder sends 800,000 pulses to high-speed pulse processing unit,
120 meters per minute send 96,000,000 pulses altogether, are equal to 1,600,000 pulses/S, and high-speed pulse processing unit processes encoder is believed at this time
Number it is rear to code spraying device send pulse signal can be adjusted according to the requirement to precision, in cable speed at 120 ms/min
When, ink jet numbering machine 2 rice noodles cables of processing per second in the case of needing every half meter of correction primary, need per second to ink jet numbering machine 4 arteries and veins of transmission
It rushes, if improving the requirement to precision, every millimeter needs in the case of correcting once, needs per second to ink jet numbering machine 2000 arteries and veins of transmission
Punching, substantially increases calibration accuracy.
Further, trailer system 1 further includes brake gear 15 and the sensor being set on support wheel 12 16, sensing
Device 16 is angular-rate sensor.
Further, high speed meter counter 2 further includes signal processing module 26, and the reception of signal processing module 26 is adopted via signal
The signal for collecting the signal for the high speed encoder 3 that module 21 receives and the sensor 16 of trailer system 1 converts the signal of the two
It is compared judgement for the rice number of same cable.
Further, take-up 8 includes take-up platform 81, wire spool 82, driving motor 83, cutter 84, brake gear 85
And coiling monitors sensor 86.
The brake gear used in this application is disc type, drum-type or motor-driven friction hair style；For sensor, examine
The influence for considering light intensity variation etc., can be used Hall-type, capacitance type sensor, without being sensed using infrared ray, photo-electric
Device.
By the application of the above-mentioned adaptive code spraying device of metering, code spraying device varying environment and different model cable can be improved
The stability and applicability of coding operation.Improve production efficiency and the degree of automation.
It will be apparent to those skilled in the art that technical solution that can be as described above and design, make various other
Corresponding change and deformation, and all these changes and deformation should all belong to the protection of the utility model claims
Within the scope of.
Claims (4)
1. a kind of adaptive code spraying device of metering, including trailer system, high speed meter counter, main controller, ink jet numbering machine, alarm system, post
Memory cell and take-up, the trailer system, main controller, ink jet numbering machine, alarm system, deposit unit and take-up are and institute
State the communication connection of high speed meter counter；It is characterized in that：
The high speed meter counter includes signal acquisition module, high speed processor, display module, input module, alert process module,
The signal acquisition module, display module, input module, alert process module are connected to the high speed processor, described
Trailer system includes traction wheel and support wheel and slack adjuster and towing bracket；The adaptive code spraying device of metering also wraps
High speed encoder is included, the high speed encoder is connected to the high speed meter counter by the signal acquisition module.
2. the adaptive code spraying device of metering according to claim 1, it is characterised in that：The trailer system further includes brake dress
The sensor on the support wheel is set and is set to, the sensor is angular-rate sensor.
3. the adaptive code spraying device of metering according to claim 2, it is characterised in that：The high speed meter counter further includes signal
Processing module, the signal processing module receives the signal of the high speed encoder received via signal acquisition module and traction is
The signal of the sensor of system, the rice number that same cable is converted into the signal of the two are compared judgement.
4. according to the adaptive code spraying device of claim 1-3 any one of them meterings, it is characterised in that：The take-up includes
Take-up platform, wire spool, driving motor, cutter, brake gear and coiling monitor sensor, wire spool, driving motor, cutter,
Brake gear and coiling monitoring sensor are arranged in take-up platform, wire spool connected with driving motor by belt, chain link or
A kind of connection in gear connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820155664.9U CN207947121U (en) | 2018-01-30 | 2018-01-30 | A kind of adaptive code spraying device of metering |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820155664.9U CN207947121U (en) | 2018-01-30 | 2018-01-30 | A kind of adaptive code spraying device of metering |
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| CN207947121U true CN207947121U (en) | 2018-10-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108417323A (en) * | 2018-01-30 | 2018-08-17 | 江苏欣达通信科技股份有限公司 | A kind of adaptive code spraying device of metering and its adaptive coding control method |
| CN111301002A (en) * | 2020-03-30 | 2020-06-19 | 苏州大楚智能激光喷码设备有限公司 | Plastic pipeline laser code spraying and metering synchronization device and control method |
-
2018
- 2018-01-30 CN CN201820155664.9U patent/CN207947121U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108417323A (en) * | 2018-01-30 | 2018-08-17 | 江苏欣达通信科技股份有限公司 | A kind of adaptive code spraying device of metering and its adaptive coding control method |
| CN111301002A (en) * | 2020-03-30 | 2020-06-19 | 苏州大楚智能激光喷码设备有限公司 | Plastic pipeline laser code spraying and metering synchronization device and control method |
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