CN207942090U - Has the gas shielded precision cold welding system of intermittent demagnetization cooling device - Google Patents
Has the gas shielded precision cold welding system of intermittent demagnetization cooling device Download PDFInfo
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- CN207942090U CN207942090U CN201820328088.3U CN201820328088U CN207942090U CN 207942090 U CN207942090 U CN 207942090U CN 201820328088 U CN201820328088 U CN 201820328088U CN 207942090 U CN207942090 U CN 207942090U
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Abstract
The utility model is related to cold welding machine technical fields;Have the gas shielded precision cold welding system of intermittent demagnetization cooling device, including cooling piston cylinder, magnetic cold core, magnetic cold core driving coil group, cold end piston, hot junction piston;Cooling piston cylinder is cylindrical ceramic tubes, and cold exhaust hole, air admission hole, thermal exhaust hole are opened in side according to this from left to right;Magnetic cold core is loose porous paramagnetic material cylinder, is mounted on cooling piston cylinder center, and the winding of magnetic cold core driving coil group is mounted on the region of corresponding magnetic cold core on the outside of cooling piston cylinder stage casing;Cold end piston is mounted on the left of cooling piston cylinder, and hot junction piston is mounted on the right side of cooling piston cylinder;The utility model realizes the thermostatic control to precise cold welder's part in the case where not increasing fluid path, not using compressor cooling, improves the welding quality consistency of accurate cold welding by increasing protection gas magnetic refrigeration design for accurate cold welding system.
Description
Technical field:
The utility model is related to cold welding machine technical fields.
Background technology:
Precise cold soldering equipment is widely used in mechanical processing and maintenance work, using charging capacitor, with 10-3~10-1Second
Period, 10-6~10-5Second ultra-short Time electric discharge, make electrode material and the transient heating of workpiece contact site to 8000~
It 10000 degrees Celsius, to make wlding spread infiltration to base material, forms diffusion layer and realizes high strength bond, metal, casting can be repaired
The surface defects such as crackle, pit, abrasion, scuffing, stomata, the trachoma on surface.
For precise cold soldering equipment since discharge time is extremely short compared with the inter-spike intervals time next time, heat can pass through workpiece base
Body is spread, and working position not will produce heat aggregation, therefore the advantage for having heat-affected zone small;But it was operated continuously for a long time
Still inevitably will appear the case where workpiece bulk temperature rises in journey, this can reduce the efficiency of processing stand heat diffusion,
And then because material crystals institutional framework change caused by before and after working position physical property difference, to the consistency of performance of workpiece
It adversely affects.
Gas shield often is done using argon gas when processing is compared with active metal at present, but corresponding argon gas protects equipment
Do not have the temperature control capability to workpiece.Increase traditional compressor refrigeration system to be then intended to protect for cold welding machine gas
Device increases liquid channel system, and complicated and weight is big, and applicability is poor.
Invention content:
In consideration of it, it is necessary for the gas shielded device that precise cold soldering equipment designs a set of temperature controllable, gas shielded is made to fill
The control that can be achieved at the same time to work pieces process point actual temperature is set, and the gas to match is provided and protects electrode.
Have the gas shielded precision cold welding system of intermittent demagnetization cooling device, including:Cooling piston cylinder assembly and cold welding
Electrode assembly.
Wherein, cooling piston cylinder assembly includes cooling piston cylinder, magnetic cold core, magnetic cold core driving coil group, cold end piston, heat
Hold piston;Cooling piston cylinder is cylindrical ceramic tubes, and cold exhaust hole, air admission hole, thermal exhaust hole are opened in side according to this from left to right;
Magnetic cold core is loose porous paramagnetic material cylinder, is mounted on cooling piston cylinder center, is bonded with air inlet, is located at cold exhaust
Between hole and thermal exhaust hole;The winding of magnetic cold core driving coil group is mounted on the area of corresponding magnetic cold core on the outside of cooling piston cylinder stage casing
Domain;Cold end piston is mounted on the left of cooling piston cylinder, and sealing cold exhaust hole is blocked at stroke inner end;Hot junction piston is mounted on cold
But on the right side of piston cylinder, sealing thermal exhaust hole is blocked at stroke inner end.
Cold welding electrode assembly includes electrode stem, electrode sheath, interior blowpipe and outer blowpipe;Electrode sheath is insulating sheath, set
Mounted in electrode outer surface;Interior blowpipe is sleeved on outside electrode sheath, and interior blowpipe chamber is formed between interior blowpipe and electrode sheath;Outer blowpipe set
Outside interior blowpipe, outer blowpipe chamber is formed between outer blowpipe and interior blowpipe;Interior blowpipe top toe-in is in pyramidal, outer blowpipe top
End is expanded outwardly in horn-like.
Above-mentioned cold exhaust hole is joined by check valve and interior blowpipe chamber unicom, thermal exhaust hole by check valve and outer blowpipe chamber
Logical, air admission hole is connected to by check valve with air source.
When work, cold end piston carries out reciprocating action with hot junction piston in cooling piston cylinder, while magnetic cold core drives line
Circle group is put with switching electric drive magnetic cold core, is absorbed heat, and detailed process is:
Original state, cold end piston and hot junction piston are in the inner end of its respective stroke, at magnetic cold core driving coil group
In non-power status;
The check valve of process step one, cold end piston rest, the end motion to outside its stroke of hot junction piston, air admission hole connection is opened
It opens and is passed through dielectric gas into cooling piston cylinder, while the energization of magnetic cold core driving coil makes magnetic cold core to the medium by magnetic cold core
Gas heat release;
Process step two, cold end piston rest, the end motion into its stroke of hot junction piston, the check valve of thermal exhaust hole connection
It opens, the dielectric gas to heat up by magnetic cold core heat release in step 1 in cylinder is discharged by thermal exhaust hole, and passes through outer blowpipe chamber
The horn mouth at top slows down to form the outer layer air mass of package solder joint;
The check valve of process step three, hot junction piston rest, the end motion to outside its stroke of cold end piston, air admission hole connection is opened
It opens and is passed through dielectric gas into cooling piston cylinder, while the power-off of magnetic cold core driving coil makes magnetic cold core from the medium by magnetic cold core
Gas heat absorption;
Process step four, hot junction piston rest, cold end piston think end motion in its stroke, the check valve of cold exhaust hole connection
It opens, the dielectric gas to cool down because magnetic cold core absorbs heat in step 3 in cylinder is discharged by cold exhaust hole, and passes through interior blowpipe chamber
The convergence mouth at top accelerates to form the internal layer air-flow of impact workpiece solder joint.
In above-mentioned flow, because internal layer air-flow due to being in direct contact less and workpiece of outer layer air mass and workpiece be in direct contact compared with
More, to make workpiece integrally tend to cooling trend, offsetting the heating that cold welding itself is brought influences;Outer layer air mass makes full use of simultaneously
The dielectric gas of heating enhances gas shielded effect, does not cause to waste when using dielectric gas such as argon gas;It only needs to magnetic cold core
The current strength of driving coil makes control, so that it may with change magnetic cold core heat release, caloric receptivity, to by outer layer air mass with it is interior
The temperature change of layer air-flow controls workpiece temperature.
In above-mentioned steps one, the dielectric gas after being heated by magnetic cold core energization heat release has substantially been detached from magnetic cold core
Contact, thus in the case that using small volume cooling piston cylinder and cold welding power cycles it is longer, can only carry out brief energization,
Slow down its power process by inductive effect later, is maintained to step 3 without lasting energization, therefore the design can be direct
It connects into the welding current control circuit of cold welding machine, control circuit is not separately provided.
Preferably, to prevent magnetic cold core from pushing displacement to make by air-flow during piston action, the design should also include magnetic
Cold core trip bolt passes through cooling piston cylinder casing wall to be connect with magnetic cold core, and magnetic cold core is fixed on cold by magnetic cold core trip bolt
But in piston cylinder.
Preferably, piston cylinder is made of the connection of left and right two parts, and junction is located at magnetic cold core one end, to facilitate magnetic cold core
Installation reduces the requirement to piston cylinder machining accuracy;Further, piston cylinder is provided with magnetic cold core card slot at magnetic cold core, from
And magnetic cold core is made to be positioned in piston cylinder.
Preferably, the design should include also hollow out holder, mounted on interior blowpipe intracavitary and outer blowpipe intracavitary to improve each pipe
Between bonding strength, prevent from damaging.
The utility model is not increasing fluid path, is not using by increasing protection gas magnetic refrigeration design for accurate cold welding system
The thermostatic control to precise cold welder's part is realized in the case of compressor cooling, the welding quality for improving accurate cold welding is consistent
Property.
Description of the drawings:
Attached drawing 1 is that the cooling of specific embodiment one for the gas shielded precision cold welding system for having intermittent demagnetization cooling device is lived
Plug cylinder structural schematic diagram;
Attached drawing 2 is that the cooling of specific embodiment two for the gas shielded precision cold welding system for having intermittent demagnetization cooling device is lived
Plug cylinder structural schematic diagram;
Attached drawing 3 is the specific embodiment cold welding electrode for the gas shielded precision cold welding system for having intermittent demagnetization cooling device
Component structure diagram.
In figure:Cooling piston cylinder 1, magnetic cold core 2, magnetic cold core driving coil group 3, cold end piston 4, hot junction piston 5, magnetic cold core
Trip bolt 6, magnetic cold core card slot 7, electrode stem 8, electrode sheath 9, interior blowpipe 10, outer blowpipe 11, hollow out holder 12.
Specific implementation mode:
Specific embodiment one:Have the gas shielded precision cold welding system of intermittent demagnetization cooling device, including:Cooling piston
1 component of cylinder and cold welding electrode assembly.
Wherein, 1 component of cooling piston cylinder includes cooling piston cylinder 1, magnetic cold core 2, magnetic cold core driving coil group 3, cold end work
Plug 4, hot junction piston 5, magnetic cold core trip bolt 6;Cooling piston cylinder 1 is cylindrical ceramic tubes, and side is opened according to this from left to right
Cold exhaust hole, air admission hole, thermal exhaust hole;Magnetic cold core 2 is loose porous paramagnetic material cylinder, is mounted on cooling piston cylinder 1
Center is bonded with air inlet, between cold exhaust hole and thermal exhaust hole;Magnetic cold core trip bolt 6 passes through 1 cylinder of cooling piston cylinder
Wall is connect with magnetic cold core 2, and magnetic cold core 2 is fixed on by magnetic cold core trip bolt 6 in cooling piston cylinder 1;Magnetic cold core driving coil
3 winding of group is mounted on the region of corresponding magnetic cold core 2 on the outside of 1 stage casing of cooling piston cylinder;Cold end piston 4 is mounted on cooling piston cylinder 1
Sealing cold exhaust hole is blocked in left side at stroke inner end;Hot junction piston 5 is mounted on the right side of cooling piston cylinder 1, at stroke inner end
Block sealing thermal exhaust hole.
Cold welding electrode assembly includes electrode stem 8, electrode sheath 9, interior blowpipe 10, outer blowpipe 11 and hollow out holder 12;Electrode
Sheath 9 is insulating sheath, is sleeved on electrode outer surface;Interior blowpipe 10 is sleeved on outside electrode sheath 9, interior blowpipe 10 and electrode sheath
Blowpipe chamber in being formed between 9;Outer blowpipe 11 is sleeved on outside interior blowpipe 10, and outer blowpipe chamber is formed between outer blowpipe 11 and interior blowpipe 10;It is interior
10 top toe-in of blowpipe is in pyramidal, and 11 top of outer blowpipe is expanded outwardly in horn-like;Hollow out holder 12 is mounted on interior blow
In tube chamber with outer blowpipe intracavitary;Cold exhaust hole by check valve and interior blowpipe chamber unicom, thermal exhaust hole by check valve with blow outside
Tube chamber unicom, air admission hole are connected to by check valve with air source.
Specific embodiment two:Have the gas shielded precision cold welding system of intermittent demagnetization cooling device, including:Cooling piston
1 component of cylinder and cold welding electrode assembly.
Wherein, 1 component of cooling piston cylinder includes cooling piston cylinder 1, magnetic cold core 2, magnetic cold core driving coil group 3, cold end work
Plug 4, hot junction piston 5;Cooling piston cylinder 1 is cylindrical ceramic tubes, side open according to this from left to right cold exhaust hole, air admission hole,
Thermal exhaust hole;Magnetic cold core 2 is loose porous paramagnetic material cylinder, is mounted on 1 center of cooling piston cylinder, is pasted with air inlet
It closes, between cold exhaust hole and thermal exhaust hole;Piston cylinder is made of the connection of left and right two parts, and junction is located at magnetic cold core 2 one
End, piston cylinder are provided with magnetic cold core card slot 7 at magnetic cold core 2;The winding of magnetic cold core driving coil group 3 is mounted on cooling piston cylinder 1
The region of corresponding magnetic cold core 2 on the outside of stage casing;Cold end piston 4 is mounted on 1 left side of cooling piston cylinder, and sealing is blocked at stroke inner end
Cold exhaust hole;Hot junction piston 5 is mounted on 1 right side of cooling piston cylinder, and sealing thermal exhaust hole is blocked at stroke inner end.
Cold welding electrode assembly includes electrode stem 8, electrode sheath 9, interior blowpipe 10, outer blowpipe 11 and hollow out holder 12;Electrode
Sheath 9 is insulating sheath, is sleeved on electrode outer surface;Interior blowpipe 10 is sleeved on outside electrode sheath 9, interior blowpipe 10 and electrode sheath
Blowpipe chamber in being formed between 9;Outer blowpipe 11 is sleeved on outside interior blowpipe 10, and outer blowpipe chamber is formed between outer blowpipe 11 and interior blowpipe 10;It is interior
10 top toe-in of blowpipe is in pyramidal, and 11 top of outer blowpipe is expanded outwardly in horn-like;Hollow out holder 12 is mounted on interior blow
In tube chamber with outer blowpipe intracavitary;Cold exhaust hole by check valve and interior blowpipe chamber unicom, thermal exhaust hole by check valve with blow outside
Tube chamber unicom, air admission hole are connected to by check valve with air source.
Claims (5)
1. having the gas shielded precision cold welding system of intermittent demagnetization cooling device, which is characterized in that including:Cooling piston cylinder group
Part and cold welding electrode assembly;
Wherein, cooling piston cylinder assembly includes cooling piston cylinder, magnetic cold core, magnetic cold core driving coil group, cold end piston, hot junction work
Plug;Cooling piston cylinder is cylindrical ceramic tubes, and cold exhaust hole, air admission hole, thermal exhaust hole are opened in side according to this from left to right;Magnetic is cold
Core is loose porous paramagnetic material cylinder, is mounted on cooling piston cylinder center, be bonded with air inlet, be located at cold exhaust hole and
Between thermal exhaust hole;The winding of magnetic cold core driving coil group is mounted on the region of corresponding magnetic cold core on the outside of cooling piston cylinder stage casing;It is cold
It holds piston to be mounted on the left of cooling piston cylinder, sealing cold exhaust hole is blocked at stroke inner end;Hot junction piston is mounted on cooling live
On the right side of plug cylinder, sealing thermal exhaust hole is blocked at stroke inner end;
Cold welding electrode assembly includes electrode stem, electrode sheath, interior blowpipe and outer blowpipe;Electrode sheath is insulating sheath, is sleeved on
Electrode outer surface;Interior blowpipe is sleeved on outside electrode sheath, and interior blowpipe chamber is formed between interior blowpipe and electrode sheath;Outer blowpipe is sleeved on
Outside interior blowpipe, outer blowpipe chamber is formed between outer blowpipe and interior blowpipe;Interior blowpipe top toe-in in pyramidal, outer blowpipe top to
Outer expansion is in horn-like;
Cold exhaust hole passes through check valve and outer blowpipe chamber unicom, air admission hole by check valve and interior blowpipe chamber unicom, thermal exhaust hole
It is connected to air source by check valve.
2. having the gas shielded precision cold welding system of intermittent demagnetization cooling device as described in claim 1, which is characterized in that
Further include magnetic cold core trip bolt, passes through cooling piston cylinder casing wall to be connect with magnetic cold core, magnetic cold core passes through magnetic cold core trip bolt
It is fixed in cooling piston cylinder.
3. having the gas shielded precision cold welding system of intermittent demagnetization cooling device as described in claim 1, which is characterized in that
The piston cylinder is made of the connection of left and right two parts, and junction is located at magnetic cold core one end.
4. having the gas shielded precision cold welding system of intermittent demagnetization cooling device as claimed in claim 3, which is characterized in that
The piston cylinder is provided with magnetic cold core card slot at magnetic cold core.
5. having the gas shielded precision cold welding system of intermittent demagnetization cooling device as described in claim 1, which is characterized in that
Further include hollow out holder, is mounted on interior blowpipe intracavitary and outer blowpipe intracavitary.
Priority Applications (1)
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CN201820328088.3U CN207942090U (en) | 2018-03-11 | 2018-03-11 | Has the gas shielded precision cold welding system of intermittent demagnetization cooling device |
Applications Claiming Priority (1)
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CN201820328088.3U CN207942090U (en) | 2018-03-11 | 2018-03-11 | Has the gas shielded precision cold welding system of intermittent demagnetization cooling device |
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CN207942090U true CN207942090U (en) | 2018-10-09 |
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CN201820328088.3U Withdrawn - After Issue CN207942090U (en) | 2018-03-11 | 2018-03-11 | Has the gas shielded precision cold welding system of intermittent demagnetization cooling device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108213675A (en) * | 2018-03-11 | 2018-06-29 | 宁夏吴忠市好运电焊机有限公司 | There is the gas shielded precision cold welding system of intermittent demagnetization cooling device |
-
2018
- 2018-03-11 CN CN201820328088.3U patent/CN207942090U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108213675A (en) * | 2018-03-11 | 2018-06-29 | 宁夏吴忠市好运电焊机有限公司 | There is the gas shielded precision cold welding system of intermittent demagnetization cooling device |
CN108213675B (en) * | 2018-03-11 | 2023-09-12 | 宁夏吴忠市好运电焊机有限公司 | Air protection precision cold welding system with intermittent demagnetizing and cooling device |
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AV01 | Patent right actively abandoned | ||
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Granted publication date: 20181009 Effective date of abandoning: 20230912 |
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AV01 | Patent right actively abandoned |
Granted publication date: 20181009 Effective date of abandoning: 20230912 |