CN207942090U - Has the gas shielded precision cold welding system of intermittent demagnetization cooling device - Google Patents

Has the gas shielded precision cold welding system of intermittent demagnetization cooling device Download PDF

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Publication number
CN207942090U
CN207942090U CN201820328088.3U CN201820328088U CN207942090U CN 207942090 U CN207942090 U CN 207942090U CN 201820328088 U CN201820328088 U CN 201820328088U CN 207942090 U CN207942090 U CN 207942090U
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China
Prior art keywords
cold
piston cylinder
blowpipe
cooling
magnetic
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Withdrawn - After Issue
Application number
CN201820328088.3U
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Chinese (zh)
Inventor
周银
耿桂宏
郭风忠
杨旭英
马东
代培培
秦春
杨晓燕
周梦醒
闵辉
王文红
邵华
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Ningxia Wuzhong City Good Luck Electric Welding Machine Co Ltd
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Ningxia Wuzhong City Good Luck Electric Welding Machine Co Ltd
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Priority to CN201820328088.3U priority Critical patent/CN207942090U/en
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Publication of CN207942090U publication Critical patent/CN207942090U/en
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Abstract

The utility model is related to cold welding machine technical fields;Have the gas shielded precision cold welding system of intermittent demagnetization cooling device, including cooling piston cylinder, magnetic cold core, magnetic cold core driving coil group, cold end piston, hot junction piston;Cooling piston cylinder is cylindrical ceramic tubes, and cold exhaust hole, air admission hole, thermal exhaust hole are opened in side according to this from left to right;Magnetic cold core is loose porous paramagnetic material cylinder, is mounted on cooling piston cylinder center, and the winding of magnetic cold core driving coil group is mounted on the region of corresponding magnetic cold core on the outside of cooling piston cylinder stage casing;Cold end piston is mounted on the left of cooling piston cylinder, and hot junction piston is mounted on the right side of cooling piston cylinder;The utility model realizes the thermostatic control to precise cold welder's part in the case where not increasing fluid path, not using compressor cooling, improves the welding quality consistency of accurate cold welding by increasing protection gas magnetic refrigeration design for accurate cold welding system.

Description

Has the gas shielded precision cold welding system of intermittent demagnetization cooling device
Technical field:
The utility model is related to cold welding machine technical fields.
Background technology:
Precise cold soldering equipment is widely used in mechanical processing and maintenance work, using charging capacitor, with 10-3~10-1Second Period, 10-6~10-5Second ultra-short Time electric discharge, make electrode material and the transient heating of workpiece contact site to 8000~ It 10000 degrees Celsius, to make wlding spread infiltration to base material, forms diffusion layer and realizes high strength bond, metal, casting can be repaired The surface defects such as crackle, pit, abrasion, scuffing, stomata, the trachoma on surface.
For precise cold soldering equipment since discharge time is extremely short compared with the inter-spike intervals time next time, heat can pass through workpiece base Body is spread, and working position not will produce heat aggregation, therefore the advantage for having heat-affected zone small;But it was operated continuously for a long time Still inevitably will appear the case where workpiece bulk temperature rises in journey, this can reduce the efficiency of processing stand heat diffusion, And then because material crystals institutional framework change caused by before and after working position physical property difference, to the consistency of performance of workpiece It adversely affects.
Gas shield often is done using argon gas when processing is compared with active metal at present, but corresponding argon gas protects equipment Do not have the temperature control capability to workpiece.Increase traditional compressor refrigeration system to be then intended to protect for cold welding machine gas Device increases liquid channel system, and complicated and weight is big, and applicability is poor.
Invention content:
In consideration of it, it is necessary for the gas shielded device that precise cold soldering equipment designs a set of temperature controllable, gas shielded is made to fill The control that can be achieved at the same time to work pieces process point actual temperature is set, and the gas to match is provided and protects electrode.
Have the gas shielded precision cold welding system of intermittent demagnetization cooling device, including:Cooling piston cylinder assembly and cold welding Electrode assembly.
Wherein, cooling piston cylinder assembly includes cooling piston cylinder, magnetic cold core, magnetic cold core driving coil group, cold end piston, heat Hold piston;Cooling piston cylinder is cylindrical ceramic tubes, and cold exhaust hole, air admission hole, thermal exhaust hole are opened in side according to this from left to right; Magnetic cold core is loose porous paramagnetic material cylinder, is mounted on cooling piston cylinder center, is bonded with air inlet, is located at cold exhaust Between hole and thermal exhaust hole;The winding of magnetic cold core driving coil group is mounted on the area of corresponding magnetic cold core on the outside of cooling piston cylinder stage casing Domain;Cold end piston is mounted on the left of cooling piston cylinder, and sealing cold exhaust hole is blocked at stroke inner end;Hot junction piston is mounted on cold But on the right side of piston cylinder, sealing thermal exhaust hole is blocked at stroke inner end.
Cold welding electrode assembly includes electrode stem, electrode sheath, interior blowpipe and outer blowpipe;Electrode sheath is insulating sheath, set Mounted in electrode outer surface;Interior blowpipe is sleeved on outside electrode sheath, and interior blowpipe chamber is formed between interior blowpipe and electrode sheath;Outer blowpipe set Outside interior blowpipe, outer blowpipe chamber is formed between outer blowpipe and interior blowpipe;Interior blowpipe top toe-in is in pyramidal, outer blowpipe top End is expanded outwardly in horn-like.
Above-mentioned cold exhaust hole is joined by check valve and interior blowpipe chamber unicom, thermal exhaust hole by check valve and outer blowpipe chamber Logical, air admission hole is connected to by check valve with air source.
When work, cold end piston carries out reciprocating action with hot junction piston in cooling piston cylinder, while magnetic cold core drives line Circle group is put with switching electric drive magnetic cold core, is absorbed heat, and detailed process is:
Original state, cold end piston and hot junction piston are in the inner end of its respective stroke, at magnetic cold core driving coil group In non-power status;
The check valve of process step one, cold end piston rest, the end motion to outside its stroke of hot junction piston, air admission hole connection is opened It opens and is passed through dielectric gas into cooling piston cylinder, while the energization of magnetic cold core driving coil makes magnetic cold core to the medium by magnetic cold core Gas heat release;
Process step two, cold end piston rest, the end motion into its stroke of hot junction piston, the check valve of thermal exhaust hole connection It opens, the dielectric gas to heat up by magnetic cold core heat release in step 1 in cylinder is discharged by thermal exhaust hole, and passes through outer blowpipe chamber The horn mouth at top slows down to form the outer layer air mass of package solder joint;
The check valve of process step three, hot junction piston rest, the end motion to outside its stroke of cold end piston, air admission hole connection is opened It opens and is passed through dielectric gas into cooling piston cylinder, while the power-off of magnetic cold core driving coil makes magnetic cold core from the medium by magnetic cold core Gas heat absorption;
Process step four, hot junction piston rest, cold end piston think end motion in its stroke, the check valve of cold exhaust hole connection It opens, the dielectric gas to cool down because magnetic cold core absorbs heat in step 3 in cylinder is discharged by cold exhaust hole, and passes through interior blowpipe chamber The convergence mouth at top accelerates to form the internal layer air-flow of impact workpiece solder joint.
In above-mentioned flow, because internal layer air-flow due to being in direct contact less and workpiece of outer layer air mass and workpiece be in direct contact compared with More, to make workpiece integrally tend to cooling trend, offsetting the heating that cold welding itself is brought influences;Outer layer air mass makes full use of simultaneously The dielectric gas of heating enhances gas shielded effect, does not cause to waste when using dielectric gas such as argon gas;It only needs to magnetic cold core The current strength of driving coil makes control, so that it may with change magnetic cold core heat release, caloric receptivity, to by outer layer air mass with it is interior The temperature change of layer air-flow controls workpiece temperature.
In above-mentioned steps one, the dielectric gas after being heated by magnetic cold core energization heat release has substantially been detached from magnetic cold core Contact, thus in the case that using small volume cooling piston cylinder and cold welding power cycles it is longer, can only carry out brief energization, Slow down its power process by inductive effect later, is maintained to step 3 without lasting energization, therefore the design can be direct It connects into the welding current control circuit of cold welding machine, control circuit is not separately provided.
Preferably, to prevent magnetic cold core from pushing displacement to make by air-flow during piston action, the design should also include magnetic Cold core trip bolt passes through cooling piston cylinder casing wall to be connect with magnetic cold core, and magnetic cold core is fixed on cold by magnetic cold core trip bolt But in piston cylinder.
Preferably, piston cylinder is made of the connection of left and right two parts, and junction is located at magnetic cold core one end, to facilitate magnetic cold core Installation reduces the requirement to piston cylinder machining accuracy;Further, piston cylinder is provided with magnetic cold core card slot at magnetic cold core, from And magnetic cold core is made to be positioned in piston cylinder.
Preferably, the design should include also hollow out holder, mounted on interior blowpipe intracavitary and outer blowpipe intracavitary to improve each pipe Between bonding strength, prevent from damaging.
The utility model is not increasing fluid path, is not using by increasing protection gas magnetic refrigeration design for accurate cold welding system The thermostatic control to precise cold welder's part is realized in the case of compressor cooling, the welding quality for improving accurate cold welding is consistent Property.
Description of the drawings:
Attached drawing 1 is that the cooling of specific embodiment one for the gas shielded precision cold welding system for having intermittent demagnetization cooling device is lived Plug cylinder structural schematic diagram;
Attached drawing 2 is that the cooling of specific embodiment two for the gas shielded precision cold welding system for having intermittent demagnetization cooling device is lived Plug cylinder structural schematic diagram;
Attached drawing 3 is the specific embodiment cold welding electrode for the gas shielded precision cold welding system for having intermittent demagnetization cooling device Component structure diagram.
In figure:Cooling piston cylinder 1, magnetic cold core 2, magnetic cold core driving coil group 3, cold end piston 4, hot junction piston 5, magnetic cold core Trip bolt 6, magnetic cold core card slot 7, electrode stem 8, electrode sheath 9, interior blowpipe 10, outer blowpipe 11, hollow out holder 12.
Specific implementation mode:
Specific embodiment one:Have the gas shielded precision cold welding system of intermittent demagnetization cooling device, including:Cooling piston 1 component of cylinder and cold welding electrode assembly.
Wherein, 1 component of cooling piston cylinder includes cooling piston cylinder 1, magnetic cold core 2, magnetic cold core driving coil group 3, cold end work Plug 4, hot junction piston 5, magnetic cold core trip bolt 6;Cooling piston cylinder 1 is cylindrical ceramic tubes, and side is opened according to this from left to right Cold exhaust hole, air admission hole, thermal exhaust hole;Magnetic cold core 2 is loose porous paramagnetic material cylinder, is mounted on cooling piston cylinder 1 Center is bonded with air inlet, between cold exhaust hole and thermal exhaust hole;Magnetic cold core trip bolt 6 passes through 1 cylinder of cooling piston cylinder Wall is connect with magnetic cold core 2, and magnetic cold core 2 is fixed on by magnetic cold core trip bolt 6 in cooling piston cylinder 1;Magnetic cold core driving coil 3 winding of group is mounted on the region of corresponding magnetic cold core 2 on the outside of 1 stage casing of cooling piston cylinder;Cold end piston 4 is mounted on cooling piston cylinder 1 Sealing cold exhaust hole is blocked in left side at stroke inner end;Hot junction piston 5 is mounted on the right side of cooling piston cylinder 1, at stroke inner end Block sealing thermal exhaust hole.
Cold welding electrode assembly includes electrode stem 8, electrode sheath 9, interior blowpipe 10, outer blowpipe 11 and hollow out holder 12;Electrode Sheath 9 is insulating sheath, is sleeved on electrode outer surface;Interior blowpipe 10 is sleeved on outside electrode sheath 9, interior blowpipe 10 and electrode sheath Blowpipe chamber in being formed between 9;Outer blowpipe 11 is sleeved on outside interior blowpipe 10, and outer blowpipe chamber is formed between outer blowpipe 11 and interior blowpipe 10;It is interior 10 top toe-in of blowpipe is in pyramidal, and 11 top of outer blowpipe is expanded outwardly in horn-like;Hollow out holder 12 is mounted on interior blow In tube chamber with outer blowpipe intracavitary;Cold exhaust hole by check valve and interior blowpipe chamber unicom, thermal exhaust hole by check valve with blow outside Tube chamber unicom, air admission hole are connected to by check valve with air source.
Specific embodiment two:Have the gas shielded precision cold welding system of intermittent demagnetization cooling device, including:Cooling piston 1 component of cylinder and cold welding electrode assembly.
Wherein, 1 component of cooling piston cylinder includes cooling piston cylinder 1, magnetic cold core 2, magnetic cold core driving coil group 3, cold end work Plug 4, hot junction piston 5;Cooling piston cylinder 1 is cylindrical ceramic tubes, side open according to this from left to right cold exhaust hole, air admission hole, Thermal exhaust hole;Magnetic cold core 2 is loose porous paramagnetic material cylinder, is mounted on 1 center of cooling piston cylinder, is pasted with air inlet It closes, between cold exhaust hole and thermal exhaust hole;Piston cylinder is made of the connection of left and right two parts, and junction is located at magnetic cold core 2 one End, piston cylinder are provided with magnetic cold core card slot 7 at magnetic cold core 2;The winding of magnetic cold core driving coil group 3 is mounted on cooling piston cylinder 1 The region of corresponding magnetic cold core 2 on the outside of stage casing;Cold end piston 4 is mounted on 1 left side of cooling piston cylinder, and sealing is blocked at stroke inner end Cold exhaust hole;Hot junction piston 5 is mounted on 1 right side of cooling piston cylinder, and sealing thermal exhaust hole is blocked at stroke inner end.
Cold welding electrode assembly includes electrode stem 8, electrode sheath 9, interior blowpipe 10, outer blowpipe 11 and hollow out holder 12;Electrode Sheath 9 is insulating sheath, is sleeved on electrode outer surface;Interior blowpipe 10 is sleeved on outside electrode sheath 9, interior blowpipe 10 and electrode sheath Blowpipe chamber in being formed between 9;Outer blowpipe 11 is sleeved on outside interior blowpipe 10, and outer blowpipe chamber is formed between outer blowpipe 11 and interior blowpipe 10;It is interior 10 top toe-in of blowpipe is in pyramidal, and 11 top of outer blowpipe is expanded outwardly in horn-like;Hollow out holder 12 is mounted on interior blow In tube chamber with outer blowpipe intracavitary;Cold exhaust hole by check valve and interior blowpipe chamber unicom, thermal exhaust hole by check valve with blow outside Tube chamber unicom, air admission hole are connected to by check valve with air source.

Claims (5)

1. having the gas shielded precision cold welding system of intermittent demagnetization cooling device, which is characterized in that including:Cooling piston cylinder group Part and cold welding electrode assembly;
Wherein, cooling piston cylinder assembly includes cooling piston cylinder, magnetic cold core, magnetic cold core driving coil group, cold end piston, hot junction work Plug;Cooling piston cylinder is cylindrical ceramic tubes, and cold exhaust hole, air admission hole, thermal exhaust hole are opened in side according to this from left to right;Magnetic is cold Core is loose porous paramagnetic material cylinder, is mounted on cooling piston cylinder center, be bonded with air inlet, be located at cold exhaust hole and Between thermal exhaust hole;The winding of magnetic cold core driving coil group is mounted on the region of corresponding magnetic cold core on the outside of cooling piston cylinder stage casing;It is cold It holds piston to be mounted on the left of cooling piston cylinder, sealing cold exhaust hole is blocked at stroke inner end;Hot junction piston is mounted on cooling live On the right side of plug cylinder, sealing thermal exhaust hole is blocked at stroke inner end;
Cold welding electrode assembly includes electrode stem, electrode sheath, interior blowpipe and outer blowpipe;Electrode sheath is insulating sheath, is sleeved on Electrode outer surface;Interior blowpipe is sleeved on outside electrode sheath, and interior blowpipe chamber is formed between interior blowpipe and electrode sheath;Outer blowpipe is sleeved on Outside interior blowpipe, outer blowpipe chamber is formed between outer blowpipe and interior blowpipe;Interior blowpipe top toe-in in pyramidal, outer blowpipe top to Outer expansion is in horn-like;
Cold exhaust hole passes through check valve and outer blowpipe chamber unicom, air admission hole by check valve and interior blowpipe chamber unicom, thermal exhaust hole It is connected to air source by check valve.
2. having the gas shielded precision cold welding system of intermittent demagnetization cooling device as described in claim 1, which is characterized in that Further include magnetic cold core trip bolt, passes through cooling piston cylinder casing wall to be connect with magnetic cold core, magnetic cold core passes through magnetic cold core trip bolt It is fixed in cooling piston cylinder.
3. having the gas shielded precision cold welding system of intermittent demagnetization cooling device as described in claim 1, which is characterized in that The piston cylinder is made of the connection of left and right two parts, and junction is located at magnetic cold core one end.
4. having the gas shielded precision cold welding system of intermittent demagnetization cooling device as claimed in claim 3, which is characterized in that The piston cylinder is provided with magnetic cold core card slot at magnetic cold core.
5. having the gas shielded precision cold welding system of intermittent demagnetization cooling device as described in claim 1, which is characterized in that Further include hollow out holder, is mounted on interior blowpipe intracavitary and outer blowpipe intracavitary.
CN201820328088.3U 2018-03-11 2018-03-11 Has the gas shielded precision cold welding system of intermittent demagnetization cooling device Withdrawn - After Issue CN207942090U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108213675A (en) * 2018-03-11 2018-06-29 宁夏吴忠市好运电焊机有限公司 There is the gas shielded precision cold welding system of intermittent demagnetization cooling device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108213675A (en) * 2018-03-11 2018-06-29 宁夏吴忠市好运电焊机有限公司 There is the gas shielded precision cold welding system of intermittent demagnetization cooling device
CN108213675B (en) * 2018-03-11 2023-09-12 宁夏吴忠市好运电焊机有限公司 Air protection precision cold welding system with intermittent demagnetizing and cooling device

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Granted publication date: 20181009

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