CN207932031U - A kind of automatic material filling machine - Google Patents

Abstract

The utility model discloses a kind of automatic material filling machines; including organic frame, control mechanism, electronically controlled motors, feed mechanism, quantitative material receiving mechanism and material filling mechanism; it is fixed on product jig and waits for that material filling product is docked with material filling mechanism; material filling mechanism is docked with quantitative material receiving mechanism; quantitative material receiving mechanism is docked with feed mechanism, and feed mechanism is equipped with feeding and stops mechanism；Material filling mechanism includes receiving hopper, material filling bucket and air blowing cylinder, and receiving hopper is docked with quantitative material receiving mechanism, and air blowing cylinder is suspended from right over product jig, and the lower section that material filling bucket is installed on receiving hopper and air blowing cylinder by mobile mechanism forms moveable material filling structure.The utility model realizes that each mechanism carries out the processes such as self-feeding, automatic ration, automatic material filling, automatic recycling, finally fills product by sealing blowing method by feed mechanism, the quantitative mutual cooperations such as material receiving mechanism and material filling bucket, air blowing cylinder.Its efficiency and material filling precision greatly improve, and production cost is greatly reduced.

Description

An automatic filling machine

technical field

The utility model relates to the technical field of mechanical equipment, in particular to a filling machine for filling fine particle materials (such as sand, etc.).

Background technique

When filling fine-grained materials, such as sand and other materials, the existing technology usually uses manual sand filling and shakes to assist filling; however, the production efficiency of this method is relatively low, and it is far from meeting the requirements of the product itself . First of all, such traditional methods are not easy to achieve quantification, resulting in more or less differences in the filling volume of products; second, full-automatic filling cannot be realized, which is not only inefficient, but also requires a lot of manual labor; It is easy to scatter everywhere during the filling process, which will cause trouble to the later recycling operation and increase additional costs.

Utility model content

The technical problem to be solved by the utility model is to provide a filling machine with a more reasonable structural design, more convenient operation, high filling efficiency, high quantitative precision and automatic completion of the filling process in view of the defects of the prior art.

In order to solve the above technical problems, the utility model adopts the following technical solutions: an automatic filling machine, characterized in that it includes a frame and a control mechanism installed on the frame, an electric control motor, a feeding mechanism, and a quantitative material receiving mechanism And the filling mechanism, the product to be filled fixed on the product fixture is docked with the filling mechanism, the filling mechanism is connected with the quantitative material receiving mechanism, the quantitative material receiving mechanism is connected with the feeding mechanism, and the feeding mechanism is for the transfer storage and delivery of materials mechanism, and the feeding mechanism is equipped with a feeding stop mechanism; the filling mechanism includes a receiving hopper, a filling hopper and an air blowing cylinder, the receiving hopper is docked with the quantitative material receiving mechanism, and the blowing cylinder is suspended directly above the product fixture. The hopper is installed under the receiving hopper and the blowing cylinder through the moving mechanism to form a movable filling structure; the feeding mechanism transfers the material to the quantitative material receiving mechanism, and the quantitative material receiving mechanism receives the quantitative material, and the quantitative material falls into the tank. In the receiving hopper of the feeding mechanism, it falls into the filling hopper through the receiving hopper, and the filling hopper moves to the top of the product to be filled, and the air blowing filling is carried out through the air blowing cylinder, and the material (such as sand) is blown into the product.

Further, the filling mechanism also includes a filling support frame, a horizontal push cylinder, a slide rail and a sliding plate, the receiving hopper is installed on the filling support frame, the filling hopper is installed on the sliding plate, and the The blowing cylinder is installed on the filling support frame; the sliding plate is installed on the two slide rails, and the horizontal push cylinder and the two slide rails are installed on the filling support frame; the sliding plate is connected to the horizontal push cylinder through the cylinder connection seat installed on its side Form the mobile pushing structure of filling hopper.

Further, two alignment guide pillars are arranged below the filling hopper, and the filling mouth of the filling hopper is aligned with the midpoint of the connection line between the two alignment guide pillars; the alignment guide pillars are connected to a pair of alignment cylinders to form a vertical movement structure, The alignment cylinder is installed on the side of the sliding plate through the bracket; the filling hopper containing the material is pushed to the top of the product to be filled by the horizontal pushing cylinder, and the alignment cylinder pushes the alignment guide column to align with the product to be filled, so that the filling The filling nozzle of the hopper is aligned with the product to be filled, and then the blowing cylinder is used for blowing filling.

Further, the feeding mechanism includes a storage hopper, a feeding support frame, a material leakage pipe and a recovery guide groove, the material leakage pipe is connected to the storage hopper, and the quantitative material receiving mechanism is formed by docking with the material leakage pipe below the material leakage pipe Material receiving structure; the recovery guide chute is installed under the leaking pipe to connect with the leaking pipe, the storage hopper and the recovery guide trough are installed on the feeding support frame, and the recovery guide trough is connected to the ground storage box, and the storage hopper is connected to the material box , adopts exhaust fan to draw air, has automatic induction function, and will automatically replenish when there is less material; the feeding stop mechanism is docked with the leaking material pipe.

Further, the material leakage pipe is a soft rubber hose, and the feeding stop mechanism includes a material cut-off cylinder, a material cut-off rod and a stop block, the material cut-off rod is connected to the material cut-off cylinder, and the material cut-off cylinder and the stop block are installed on the feeder On the support frame, the leaking pipe is located between the cutting rod and the stop block. The cutting rod is an arc-shaped structure, and the stop block is a structure matching the cutting rod. Push the cutting rod through the cutting cylinder to close the leakage pipe Squeeze on the side of the stop block to stop the feeding. After loosening, the leaking pipe returns to a round tube shape to continue feeding.

Further, the quantitative material receiving mechanism includes a quantitative tank, a rotary frame, a motor and a material receiving support frame, and the quantitative tank includes two, which are respectively symmetrically installed on both ends of the rotary frame, and the quantitative tank is an upper and lower opening structure; each There is a movable bottom cover at the bottom opening of a certain amount of irrigation to form an opening and closing control structure for quantitative irrigation. The non-friction method of discharging the material when the movable bottom cover is opened is adopted, and the material falls freely (especially for sand, the friction method cannot be used) , the middle position of the cover handle of the movable bottom cover is fixed on the rotating frame through the pivot pin, and the tail end of the cover handle of the movable bottom cover is connected with the discharging cylinder through the rotating shaft to form a lever type opening and closing structure, and the discharging cylinder is installed on the bottom surface of the rotating frame , through the discharge cylinder to push the movable bottom cover to open or close to block or release the material in the quantitative filling; the whole rotating frame is installed on a transmission shaft, and the transmission shaft is connected with the motor to form a rotating drive structure for the rotating frame. The motor is installed on the On the material receiving support frame; by controlling the motor to work, the empty quantitative tank is rotated to the bottom of the leaking pipe to receive the material, and at the same time the quantitative tank with the loaded material is rotated to the top of the receiving hopper for discharging. The motor is used to rotate back and forth at 180 degrees, and the two ends are quickly cycled, and other mechanisms do not need to wait, one end is loaded and the other end is discharged (the use of the motor can improve the stability, so that the material will not affect the quantification due to shaking during the rotation process).

Further, a quantitative leveling device made of soft film is installed on both sides of the bottom of the leaking pipe, which is flush with the upper end of the quantitative tank. The protruding material in the quantitative tank is scraped off to achieve quantitative, and the excess material falls into the recovery guide groove and is automatically recovered.

Further, several universal wheels are provided at the bottom of the frame to facilitate the movement of the whole device.

Furthermore, a number of adjustable feet are provided on the bottom of the frame to facilitate the adjustment of the height and level of the equipment.

The utility model adopts the automatic feeding of the equipment extracted upwards, and realizes the automatic feeding, automatic quantitative, automatic filling, automatic recovery and other processes of each mechanism through the mutual cooperation of the quantitative material receiving mechanism, the filling hopper, the air blowing cylinder and other mechanisms , and finally fill the product by sealing and blowing instead of artificial shaking. Compared with the traditional filling method, the efficiency is increased by several times, which greatly reduces the labor force and production cost, and the weight error of each filling is within 5g, thereby improving the product quality.

Description of drawings

Fig. 1 is the overall structure diagram of the utility model;

Fig. 2 is another perspective structural diagram of the utility model;

Fig. 3 is a structural diagram of the feeding mechanism;

Fig. 4 is a structural diagram of a quantitative feeding mechanism;

Figure 5 is a structural diagram of the filling mechanism.

In the figure, 1 is the frame, 2 is the feeding mechanism, 21 is the storage hopper, 22 is the feeding support frame, 23 is the leakage pipe, 24 is the cutting cylinder, 25 is the recovery guide groove, 26 is the cutting rod, and 27 is the end Block, 3 is a quantitative material receiving mechanism, 31 is a quantitative filling, 32 is a movable bottom cover, 33 is a rotating frame, 34 is a discharging cylinder, 35 is a material receiving support frame, 36 is a motor, 4 is a filling mechanism, 40 41 is a filling hopper, 42 is an air blowing cylinder, 43 is a sliding plate, 44 is a slide rail, 45 is a horizontal pushing cylinder, 46 is a cylinder connecting seat, 47 is a filling support frame, 48 is a positioning cylinder, 49 is an alignment guide post, 5 is a product fixture, 6 is a universal wheel, 7 is an adjustment foot, and 8 is a quantitative leveler.

Detailed ways

In this embodiment, with reference to Fig. 1-Fig. 5, the automatic filling machine includes a frame 1 and a control mechanism (not shown) installed on the frame 1, an electric control motor (not shown), a feeding Mechanism 2, quantitative feeding mechanism 3 and filling mechanism 4, the product to be filled fixed on the product fixture 5 is docked with the filling mechanism 4, the filling mechanism 4 is docked with the quantitative feeding mechanism 3, and the quantitative feeding mechanism 3 Docking with the feeding mechanism 2, the feeding mechanism 2 is a transfer storage and sending mechanism for materials, and the feeding mechanism 2 is equipped with a feeding stop mechanism; the filling mechanism 4 includes a receiving hopper 40, a filling hopper 41 and an air blowing cylinder 42, The hopper 40 is docked with the quantitative material receiving mechanism 3, the blowing cylinder 42 is suspended directly above the product fixture 5, and the filling hopper 41 is installed under the hopper 40 and the blowing cylinder 42 through a moving mechanism to form a movable filling structure; The feeding mechanism 2 transfers the material to the quantitative material receiving mechanism 3, the quantitative material receiving mechanism 3 receives the quantitative material, and the quantitative material falls into the hopper 40 of the filling mechanism 4, and then falls into the filling hopper 41 through the hopper 40 , the filling hopper 41 moves to the top of the product to be filled, and the air blowing cylinder 42 is used for blowing and filling.

The filling mechanism 4 also includes a filling support frame 47, a horizontal pushing cylinder 45, a slide rail 44 and a sliding plate 43, the receiving hopper 40 is installed on the filling support frame 47, and the filling hopper 41 is installed on the sliding On the plate 43, the blowing cylinder 42 is installed on the filling material support frame 47; the sliding plate 43 is installed on the two slide rails 44, and the horizontal push cylinder 45 and the two slide rails 44 are installed on the filling material support frame 47; 43 is connected with the horizontal push cylinder 45 by the cylinder connection seat 46 that its side is installed to form the mobile pushing structure of filling hopper 41.

Two alignment guide posts 49 are arranged below the filling hopper 41, and the filling nozzle of the filling hopper 41 is aligned with the midpoint of the connection line between the two alignment guide posts 49; the alignment guide posts 49 are connected to a pair of alignment cylinders 48 to form an upper and lower Moving structure, the alignment cylinder 48 is installed on the side of the sliding plate 43 through the bracket; the filling hopper 41 with the material is pushed to the top of the product to be filled by the horizontal pushing cylinder 45, and the alignment cylinder 48 pushes the alignment guide column 49 to be aligned with the product to be filled. The filling product is aligned so that the filling nozzle of the filling hopper 41 is aligned with the product to be filled, and then the air blowing cylinder 42 is used to blow the filling, and the material (such as sand) is blown into the product.

The feeding mechanism 2 includes a storage hopper 21, a feeding support frame 22, a material leakage pipe 23 and a recovery guide groove 25, the material leakage pipe 23 is connected with the storage hopper 21, and the quantitative material receiving mechanism 3 is below the material leakage pipe 23 Docking with the leakage pipe 23 to form a material receiving structure; the recovery guide groove 25 is installed under the leakage pipe 23 and docked with the leakage pipe 23, the storage hopper 21 and the recovery guide groove 25 are installed on the feeding support frame 22, and the recovery guide groove 25 is docked with the ground material storage box, and the storage hopper 21 is connected with the material box, adopts an exhaust fan to draw air, has an automatic induction function, and can automatically replenish when the material is less;

The material leakage pipe 23 is a soft rubber hose, and the feeding stop mechanism includes a material cutting cylinder 24, a material cutting rod 26 and a stop block 27, and the material cutting rod 26 is connected to the material cutting cylinder 24, the material cutting cylinder 24 and the stopper Block 27 is installed on the feeding support frame 22, and the leakage pipe 23 is located between the material cutting rod 26 and the stop block 27, the material cutting rod 26 is an arc structure, and the stop block 27 is a structure matched with the material cutting rod 26, Push the cut-off rod 26 through the cut-off cylinder 24 to flatten the leakage pipe 23 on the side of the stop block 27 to stop the feeding. After loosening, the leakage pipe 23 returns to a circular tube shape to continue discharging.

The quantitative feeding mechanism 3 includes a quantitative filling 31, a rotary frame 33, a motor 36 and a material receiving support frame 35, and the quantitative filling 31 includes two, which are respectively symmetrically installed at two ends of the rotary frame 33, and the quantitative filling 31 is Upper and lower opening structure; the bottom opening of each quantitative tank 31 is provided with a movable bottom cover 32 to form an opening and closing control structure for the quantitative tank 31, and the non-friction method of opening and discharging the movable bottom cover 32 is adopted, and the material falls freely (especially For sand, the friction method cannot be used), the middle position of the cover handle of the movable bottom cover 32 is fixed on the rotating frame 33 through a pivot pin, and the tail end of the cover handle of the movable bottom cover 32 is connected with the discharge cylinder 34 through a rotating shaft to form a lever type The opening and closing structure, the discharge cylinder 34 is installed on the bottom surface of the rotating frame 33, and the movable bottom cover 32 is pushed to open or close by the discharging cylinder 34 to realize the blocking or releasing of the material in the quantitative filling 31; the entire rotating frame 33 is installed on a transmission shaft Above, the transmission shaft is connected with the motor 36 to form a rotating drive structure to the rotating frame 33, and the motor 36 is installed on the material receiving support frame 35; by controlling the operation of the motor 36, the empty quantitative filling 31 is rotated to the bottom of the leakage pipe 23 to connect material, while the quantitative filling 31 of the loaded material rotates to the top of the receiving hopper 40 for discharging. The motor is used to rotate back and forth at 180 degrees, and the two ends are quickly cycled, and other mechanisms do not need to wait, one end is loaded and the other end is discharged (the use of the motor can improve the stability, so that the material will not affect the quantification due to shaking during the rotation process).

Both sides of the bottom end of the leakage pipe 23 are equipped with a quantitative leveler 8 made of soft film, which is flush with the upper end of the quantitative tank 31, and the quantitative leveler 8 is used when the quantitative tank 31 rotates and passes under the quantitative leveler 8. The device 8 scrapes the protruding material in the quantitative tank 31 to achieve quantification, and the redundant material falls into the recovery guide groove 25 and is automatically recovered.

The bottom of the frame 1 is provided with some universal wheels 6 to facilitate the movement of the whole device.

The bottom of the frame 1 is provided with several adjustable feet 7 that can be lifted to facilitate the adjustment of the height and level of the equipment.

The utility model has been described in detail above. The above description is only a preferred embodiment of the utility model. When it cannot limit the scope of the utility model, all equivalent changes and modifications made according to the scope of the application should be Still belong to the scope covered by the present utility model.

Claims (9)

1. a kind of automatic material filling machine, it is characterised in that：Including organic frame and the control mechanism being installed in rack, electronically controlled motors, Feed mechanism, quantitative material receiving mechanism and material filling mechanism, are fixed on product jig and wait for that material filling product is docked with material filling mechanism, fill Material mechanism is docked with quantitative material receiving mechanism, and quantitative material receiving mechanism is docked with feed mechanism, and feed mechanism is that the transfer of material stores With delivering mechanism, and feed mechanism is equipped with feeding and stops mechanism；The material filling mechanism includes receiving hopper, material filling bucket and air blowing Cylinder, receiving hopper are docked with quantitative material receiving mechanism, and air blowing cylinder is suspended from right over product jig, and material filling bucket is pacified by mobile mechanism Lower section loaded on receiving hopper and air blowing cylinder forms moveable material filling structure.

2. automatic material filling machine according to claim 1, it is characterised in that：The material filling mechanism further includes having material filling support Frame, horizontal pushing cylinder, sliding rail and sliding panel, the receiving hopper are mounted on material filling supporting rack, and the material filling bucket is mounted on sliding panel On, the air blowing cylinder is installed on material filling supporting rack；Sliding panel is mounted on two sliding rails, and horizontal pushing cylinder and two sliding rails are installed on On material filling supporting rack；The cylinder connecting seat that sliding panel is installed by its side is connect with horizontal pushing cylinder to be formed the movement of material filling bucket and pushes away Dynamic structure.

3. automatic material filling machine according to claim 2, it is characterised in that：Two contrapositions are provided with below material filling bucket to lead Column, the Guan Zui of material filling bucket and two align point alignment in the connecting line between guide post；One contraposition cylinder of contraposition guide post connection is formed Lower moving structure, contraposition cylinder are mounted on the side of sliding panel by holder；Material filling bucket equipped with material is pushed by horizontal pushing cylinder To the top for waiting for material filling product, contraposition cylinder pushes contraposition guide post and waits for that material filling product is aligned, make material filling bucket filling mouth and It waits for that material filling product is aligned, air blowing material filling is then carried out by air blowing cylinder.

4. automatic material filling machine according to claim 1, it is characterised in that：The feed mechanism includes storage bin hopper, feeding Supporting rack, material leakage pipe and recycling guide groove, material leakage pipe are connect with storage bin hopper, and the quantitative material receiving mechanism is in the lower section of material leakage pipe and leakage Expects pipe docks to form splicing structure；The lower section that recycling guide groove is installed on material leakage pipe is docked with material leakage pipe, storage bin hopper and recycling guide groove It is installed on feeding supporting rack, and recycles guide groove and docked with ground material storing box, storage bin hopper is connect with body feed tank；The feeding is stopped Mechanism is docked with material leakage pipe.

5. automatic material filling machine according to claim 4, it is characterised in that：The material leakage pipe is flexible rubber hose, and the feeding is cut Stop mechanism includes one section of material cylinder, cuts material bar and stop block, cuts the connection of material bar and cuts material cylinder, cuts material cylinder and stop block installation In on feeding supporting rack, material leakage pipe, which is located at, to be cut between material bar and stop block, and it is arcuate structure to cut material bar, and stop block is and cuts material bar The structure of matching expects that cylinder pushes section material bar to realize the flattening of material leakage pipe in stop block side and stops to feeding by cutting.

6. automatic material filling machine according to claim 4, it is characterised in that：The quantitative material receiving mechanism include it is quantitative fill, Swivel mount, motor and splicing supporting rack, quantitative filling are respectively symmetrically installed on the both ends of swivel mount, and quantitative filling there are two including For upper and lower opening structure；It is both provided with a movable bottom cover at bottom opening per a certain amount of filling and forms folding control to quantitative filling The cap handle medium position of structure, movable bottom cover is fixed on by pivot pin on swivel mount, and the cap handle tail end of movable bottom cover is by turning Axis connect to form lever opening-closing structure with blowing cylinder, and blowing cylinder is mounted on the bottom surface of swivel mount, is pushed away by blowing cylinder Dynamic activity bottom cover, which opens or closes, to be realized material in quantitative filling is blocked or being released；Entire swivel mount is mounted on a transmission shaft On, transmission shaft connect the rotary drive structure to be formed to swivel mount with motor, and motor is mounted on splicing supporting rack；Pass through control Motor works, and empty quantitative filling is rotated to the lower section splicing of material leakage pipe, and the quantitative filling for installing material simultaneously is rotated to splicing The top of bucket carries out blowing.

7. automatic material filling machine according to claim 6, it is characterised in that：It is equipped with using soft in the bottom end both sides of material leakage pipe Quantitative strickle, flushes with the upper end of quantitative filling made of film, quantitative to fill when rotating below quantitative strickle of passing through by fixed Amount strickle strikes off the material protruded in quantitative filling, and extra material is fallen into recycling guide groove.

8. automatic material filling machine according to claim 1, it is characterised in that：It is equipped with several universal wheels in the bottom of rack.

9. automatic material filling machine according to claim 1, it is characterised in that：It is equipped with several liftable adjustment at the bottom of rack Foot.