CN207925878U - Automatic Terminal Mounting Machine - Google Patents
Automatic Terminal Mounting Machine Download PDFInfo
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- CN207925878U CN207925878U CN201721768118.4U CN201721768118U CN207925878U CN 207925878 U CN207925878 U CN 207925878U CN 201721768118 U CN201721768118 U CN 201721768118U CN 207925878 U CN207925878 U CN 207925878U
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- 239000000463 material Substances 0.000 claims abstract description 80
- 239000002699 waste material Substances 0.000 claims abstract description 59
- 238000001514 detection method Methods 0.000 claims abstract description 12
- 238000012360 testing method Methods 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims description 72
- 238000003780 insertion Methods 0.000 claims description 58
- 230000037431 insertion Effects 0.000 claims description 58
- 238000012546 transfer Methods 0.000 claims description 17
- 235000021190 leftovers Nutrition 0.000 claims description 11
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Abstract
Description
技术领域technical field
本实用新型涉及插装端子技术领域,具体涉及一种全自动装端子机。The utility model relates to the technical field of inserting terminals, in particular to a fully automatic terminal installing machine.
背景技术Background technique
随着工业自动化程度不断提升,传统的手工装配方法已经不能满足社会的发展需求,随着人工成本的不断提升,社会竞争力的不断提升,要想在激烈的竞争中占据一席之地,必须要有强有力的工业自动化做后盾,才能够不被淘汰。With the continuous improvement of industrial automation, the traditional manual assembly method can no longer meet the development needs of the society. With the continuous increase of labor costs and the continuous improvement of social competitiveness, in order to occupy a place in the fierce competition, there must be a strong Only with strong industrial automation as the backing can we not be eliminated.
传统在生产耳机插座产品时,组装人员一支手将耳机插座拿住,另一支手拿住Pin端子,然后对准插入耳机插座的端子插孔,如此重复着,直至插完所需Pin端子数量,接着再手持剪刀剪去边角废料。即整体装配过程均为采用手工方式完成,然而随着组装人员的长时间工作,组装人员的手不仅容易出现疲劳感,而且装配效率低,无法满足实际生产的需要。Traditionally, when producing earphone jack products, the assembler holds the earphone jack with one hand and the Pin terminal with the other hand, and then aligns the terminal jack inserted into the earphone jack, repeating this until the required Pin terminals are inserted. Quantity, and then cut off the corner waste with scissors. That is to say, the overall assembly process is completed by hand. However, with the long hours of work of the assemblers, the hands of the assemblers are not only prone to fatigue, but also the assembly efficiency is low, which cannot meet the needs of actual production.
实用新型内容Utility model content
针对上述不足,本实用新型的目的在于,提供一种结构设计巧妙、合理,操作方便,装端子效率高的全自动装端子机。In view of the above shortcomings, the purpose of this utility model is to provide a fully automatic terminal loading machine with ingenious and reasonable structural design, convenient operation and high terminal loading efficiency.
为实现上述目的,本实用新型所提供的技术方案是:In order to achieve the above object, the technical solution provided by the utility model is:
一种全自动装端子机,其包括工作台、振动送料盘、输送导轨、上料装置、对位检测装置、转料调位机构、测试机构、第一插端子机构、第二插端子机构、第三插端子机构、第四插端子机构、第五插端子机构、第一切废料机构、第二切废料机构、第三切废料机构、第四切废料机构、第五切废料机构、第一端子料盘、第二端子料盘、第三端子料盘、第四端子料盘和第五端子料盘,输送导轨水平设置在工作台上,对应输送导轨的一侧位置设有支架,所述上料装置、对位检测装置、转料调位机构、第一插端子机构、第一切废料机构、第二插端子机构、第二切废料机构、第三插端子机构、第三切废料机构、第四插端子机构、第四切废料机构、第五插端子机构、第五切废料机构和测试机构沿输送导轨的输送方向依次排列设置,所述第一端子料盘、第二端子料盘、第三端子料盘、第四端子料盘和第五端子料盘设置在支架上,并能向与其相对应的第一插端子机构、第二插端子机构、第三插端子机构、第四插端子机构和第五插端子机构输送端子。A fully automatic terminal loading machine, which includes a workbench, a vibrating feeding tray, a conveying guide rail, a feeding device, an alignment detection device, a material transfer and adjustment mechanism, a testing mechanism, a first terminal insertion mechanism, a second terminal insertion mechanism, The third terminal insertion mechanism, the fourth terminal insertion mechanism, the fifth terminal insertion mechanism, the first waste cutting mechanism, the second waste cutting mechanism, the third waste cutting mechanism, the fourth waste cutting mechanism, the fifth waste cutting mechanism, the first The terminal material tray, the second terminal material tray, the third terminal material tray, the fourth terminal material tray and the fifth terminal material tray, the conveying guide rail is horizontally arranged on the workbench, and a bracket is provided on one side of the corresponding conveying guide rail. Feeding device, alignment detection device, material transfer adjustment mechanism, first terminal insertion mechanism, first waste cutting mechanism, second terminal insertion mechanism, second waste cutting mechanism, third terminal insertion mechanism, third waste cutting mechanism , the fourth terminal insertion mechanism, the fourth waste cutting mechanism, the fifth terminal insertion mechanism, the fifth waste cutting mechanism and the testing mechanism are arranged in sequence along the conveying direction of the conveying guide rail, the first terminal material tray, the second terminal material tray , the third terminal material tray, the fourth terminal material tray and the fifth terminal material tray are arranged on the bracket, and can be connected to the first terminal insertion mechanism, the second terminal insertion mechanism, the third terminal insertion mechanism, and the fourth terminal insertion mechanism corresponding to it. The terminal insertion mechanism and the fifth terminal insertion mechanism convey the terminals.
作为本实用新型的一种改进,所述上料装置包括上料气缸、上料座和推料杆,输送导轨的前端侧壁上设有入料口,所述上料座设置在入料口位置处,所述上料座上设有与入料口相对接的上料槽,上料槽的一侧壁上设有进料口,该进料口与所述振动送料盘相对接;所述推料杆的一端插入上料槽,另一端与所述上料气缸相连接。As an improvement of the utility model, the feeding device includes a feeding cylinder, a feeding seat and a push rod, and a feeding port is provided on the front side wall of the conveying guide rail, and the feeding seat is arranged at the feeding port position, the feeding seat is provided with a feeding trough connected to the feeding port, and a feeding port is provided on the side wall of the feeding trough, and the feeding port is connected to the vibrating feeding tray; One end of the push rod is inserted into the feeding groove, and the other end is connected with the feeding cylinder.
作为本实用新型的一种改进,所述转料调位机构包括转料气缸、齿条、齿轮、工件转轴、定位轴和定位气缸,齿条通过滑座组件设置在输送导轨的一侧位置,且滑动轨迹与输送导轨相平行,转料气缸能驱动齿条做往复来回动作;工件转轴对应齿条的上方位置设置在输送导轨的侧壁上,且该工件转轴的一端伸入输送导轨的输送槽内,并设有与工件相适配的卡口,齿轮设置在工件转轴的另一端,且与所述齿条相啮合;定位轴设置在输送导轨的另一侧壁上,且与所述工件转轴相对应,所述定位气缸设置在工作台上,并能推动定位轴伸入输送导轨内,将刚好位于该位置上的工件顶压在工件转轴上。As an improvement of the utility model, the material transfer adjustment mechanism includes a material transfer cylinder, a rack, a gear, a workpiece rotating shaft, a positioning shaft and a positioning cylinder, and the rack is arranged on one side of the conveying guide rail through a slide assembly. And the sliding track is parallel to the conveying guide rail, and the material transfer cylinder can drive the rack to do reciprocating movements; the upper position of the workpiece rotating shaft corresponding to the rack is set on the side wall of the conveying guide rail, and one end of the workpiece rotating shaft extends into the conveying rail of the conveying guide rail. In the slot, there is a bayonet that fits the workpiece, the gear is set on the other end of the workpiece shaft, and meshes with the rack; the positioning shaft is set on the other side wall of the conveying guide rail, and Corresponding to the workpiece rotating shaft, the positioning cylinder is arranged on the workbench, and can push the positioning shaft to extend into the conveying guide rail, and press the workpiece just at this position on the workpiece rotating shaft.
作为本实用新型的一种改进,所述第一插端子机构包括固定板、插料气缸、切端装置、夹手组件、夹料气缸、定位轴和定位气缸,定位轴设置在输送导轨的一侧壁上,所述定位气缸设置在工作台上,并能推动定位轴伸入输送导轨内,将刚好位于该位置上的工件定位;所述固定板对应定位轴的位置设置在输送导轨的另一侧位置,该固定板上设有接料座,该接料座上设有与所述第一端子料盘相对接的接料槽,夹手组件通过滑轨组件设置在接料槽的下端位置,所述夹料气缸设置在滑轨组件上,并能驱动夹手组件作开合动作;插料气缸设置在固定板上,并能推动夹手组件前行使其所夹的端子插入被定位轴定位的工件上;所述切端装置设置在夹手组件和接料槽之间的连接处。As an improvement of the utility model, the first terminal insertion mechanism includes a fixed plate, a material insertion cylinder, an end cutting device, a clamping hand assembly, a material clamping cylinder, a positioning shaft and a positioning cylinder, and the positioning shaft is arranged on one side of the conveying guide rail On the wall, the positioning cylinder is set on the workbench, and can push the positioning shaft to extend into the conveying guide rail, and position the workpiece just at this position; the position of the fixing plate corresponding to the positioning shaft is set on the other side of the conveying guide rail. side position, the fixed plate is provided with a material receiving seat, and the material receiving seat is provided with a material receiving trough connected to the first terminal material tray, and the gripper assembly is arranged at the lower end of the material receiving trough through the slide rail assembly , the clamping cylinder is set on the slide rail assembly, and can drive the clamping hand assembly to open and close; the inserting cylinder is set on the fixed plate, and can push the clamping hand assembly forward to insert the clamped terminal into the positioned shaft The positioning workpiece; the cutting end device is arranged at the joint between the clamping hand assembly and the receiving chute.
作为本实用新型的一种改进,所述切端装置包括切端气缸、切端块、翘杆和复位弹簧,切端块设置在夹手组件和接料槽之间的连接处,该切端块上设有让接料槽上的工件滑落至夹手组件上的通槽,复位弹簧位于切端块与固定板之间的位置,并能在复位时使通槽与接料槽相对正;翘杆的中间位置铰接在固定板上,该翘杆的一端按压在切端块上,另一端与切端气缸的活塞杆相连接。切端气缸在伸出时,能通过翘杆按压切端块进行压缩复位弹簧,使通槽与接料槽相错开实现切断端子的目的,切端气缸在回缩时,复位弹簧使切端块复位,使得通槽与接料槽相对正,便于接料槽上的端子滑落至夹手组件上。As an improvement of the present utility model, the incising device includes an incising cylinder, an incising block, a warping rod and a return spring. The workpiece on the material receiving trough slides down to the through groove on the gripper assembly, and the return spring is located between the cutting end block and the fixed plate, and can make the through groove and the material receiving chute relatively positive when resetting; the middle position of the warping rod is hinged On the fixed plate, one end of the warping rod is pressed on the end block, and the other end is connected with the piston rod of the end cylinder. When the cutting end cylinder is extended, it can press the cutting end block through the tilting rod to compress the return spring, so that the through groove and the receiving groove are staggered to realize the purpose of cutting off the terminal. The groove is opposite to the material receiving groove, so that the terminals on the material receiving groove can slide down onto the gripper assembly.
作为本实用新型的一种改进,所述第一切废料机构包括切废料气缸、拔动杆、夹手、定位轴和定位气缸,定位轴设置在输送导轨的一侧壁上,所述定位气缸设置在工作台上,并能推动定位轴伸入输送导轨内,将刚好位于该位置上的工件定位;夹手活动设置在输送导轨的另一侧壁上,并能位于定位轴上的工件的边角料夹住,夹手的尾部设有配合口,该配合口上设有拔动轴,拔动杆的上端伸入配合口,并设有与所述拔动轴相适配的波浪型通槽,切废料气缸能驱动拔动杆作上下动作。As an improvement of the utility model, the first waste cutting mechanism includes a waste cutting cylinder, a pulling rod, a gripper, a positioning shaft and a positioning cylinder, the positioning shaft is arranged on the side wall of the conveying guide rail, and the positioning cylinder It is set on the workbench and can push the positioning shaft into the conveying guide rail to position the workpiece just at this position; the gripper is set on the other side wall of the conveying guide rail and can position the workpiece on the positioning shaft The leftover material is clamped, and the tail of the gripper is provided with a matching port, and a pulling shaft is provided on the matching port, and the upper end of the pulling rod extends into the matching port, and a wave-shaped through groove matching the pulling shaft is provided. The scrap cutting cylinder can drive the pulling rod to move up and down.
作为本实用新型的一种改进,所述振动送料盘包括振动盘和直线振动输送器,该直线振动输送器的一端与所述振动盘的输出口相连接,另一端延伸至工作台,并与进料口相对接。As an improvement of the utility model, the vibrating feeding tray includes a vibrating tray and a linear vibrating conveyor, one end of the linear vibrating conveyor is connected to the output port of the vibrating tray, and the other end extends to the workbench, and is connected with the vibrating tray. The feeding port is connected.
本实用新型的有益效果为:本实用新型结构设计巧妙、合理,先将耳机插座工件放入振动送料盘,然后由振动送料盘将杂乱的耳机插座工件排列整齐并逐一输送,接着由上料装置依次将耳机插座工件推至输送导轨上,对位检测装置对耳机插座工件进行检测,判断预定位置是否对正,若不对正,则转料调位机构自动带动耳机插座工件转动相应角度使其对正;接着由第一插端子机构将第一端子插入耳机插座工件的第一Pin插孔,然后由第一切废料机构将第一端子的边角料切除;输送导轨向前输送第二插端子机构位置处,第二插端子机构将第二端子插入耳机插座工件的第二Pin插孔,然后由第二切废料机构将第二端子的边角料切除;输送导轨向前输送第三插端子机构位置处,第三插端子机构将第三端子插入耳机插座工件的第三Pin插孔,然后由第三切废料机构将第三端子的边角料切除;输送导轨向前输送第四插端子机构位置处,第四插端子机构将第四端子插入耳机插座工件的第四Pin插孔,然后由第四切废料机构将第四端子的边角料切除;输送导轨向前输送第五插端子机构位置处,第五插端子机构将第五端子插入耳机插座工件的第五Pin插孔,然后由第五切废料机构将第五端子的边角料切除;最后经测试机构检测合格后,由输送管路送至合格区,相应替代人工实现上料、对正、插Pin、切料、检测和下料等工序,上述机构和装置可以采用PLC控制器进行控制,自动化程度高,只需人工放置耳机插座工件和上端子带即可实现自动装配端子的目的,从而大大的提高了生产效率,降低了作业人员的劳动强度,增加了生产收益。The beneficial effects of the utility model are: the utility model has an ingenious and reasonable structural design. Firstly, the earphone socket workpieces are put into the vibrating feeding tray, and then the messy earphone jack workpieces are arranged neatly by the vibrating feeding tray and conveyed one by one, and then the earphone socket workpieces are transported one by one by the feeding device. Push the earphone socket workpieces to the conveying guide rail in turn, and the alignment detection device detects the earphone socket workpieces to judge whether the predetermined position is aligned. If not, the material transfer adjustment mechanism automatically drives the earphone socket workpieces to rotate by a corresponding angle to make them aligned. Positive; then insert the first terminal into the first Pin jack of the earphone socket workpiece by the first terminal insertion mechanism, and then cut off the leftover material of the first terminal by the first waste material cutting mechanism; the conveying guide rail forwards the position of the second terminal insertion mechanism At the position, the second terminal insertion mechanism inserts the second terminal into the second Pin jack of the earphone socket workpiece, and then cuts off the leftover material of the second terminal by the second waste cutting mechanism; the conveying guide rail forwards to the position of the third terminal insertion mechanism, The third plug-in terminal mechanism inserts the third terminal into the third Pin jack of the earphone socket workpiece, and then cuts off the leftover material of the third terminal by the third waste cutting mechanism; The plug-in terminal mechanism inserts the fourth terminal into the fourth Pin jack of the earphone socket workpiece, and then the fourth scrap cutting mechanism cuts off the scraps of the fourth terminal; The mechanism inserts the fifth terminal into the fifth Pin jack of the earphone socket workpiece, and then cuts off the scraps of the fifth terminal by the fifth waste cutting mechanism; finally, after passing the test by the testing agency, it is sent to the qualified area by the conveying pipeline, and replaced accordingly The processes of loading, alignment, pin insertion, cutting, testing and unloading are realized manually. The above-mentioned mechanisms and devices can be controlled by a PLC controller, which has a high degree of automation. It only needs to manually place the earphone socket workpiece and the upper terminal strip. The purpose of automatically assembling terminals is realized, thereby greatly improving production efficiency, reducing labor intensity of operators, and increasing production income.
下面结合附图与实施例,对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment, the utility model is further described.
附图说明Description of drawings
图1是本实用新型的立体结构示意图。Fig. 1 is the three-dimensional structure schematic diagram of the present utility model.
图2是本实用新型中振动送料盘和上料装置的结构示意图。Fig. 2 is a structural schematic view of the vibrating feeding tray and the feeding device in the utility model.
图3是本实用新型中对位检测装置的结构示意图。Fig. 3 is a structural schematic diagram of the alignment detection device in the present invention.
图4是本实用新型中第一插端子机构和第一切废料机构的结构示意图。Fig. 4 is a structural schematic diagram of the first terminal insertion mechanism and the first waste cutting mechanism in the utility model.
图5是本实用新型中第一切废料机构的结构示意图。Fig. 5 is a structural schematic diagram of the first waste material cutting mechanism in the utility model.
具体实施方式Detailed ways
实施例,参见图1至图5,本实施例提供的一种全自动装端子机,其包括工作台1、输送导轨2、振动送料盘3、上料装置4、对位检测装置5、转料调位机构6、测试机构7、第一插端子机构8、第二插端子机构10、第三插端子机构12、第四插端子机构14、第五插端子机构16、第一切废料机构9、第二切废料机构11、第三切废料机构13、第四切废料机构15、第五切废料机构17、第一端子料盘18、第二端子料盘19、第三端子料盘20、第四端子料盘21和第五端子料盘22,输送导轨2水平设置在工作台1上,对应输送导轨2的一侧位置设有支架23,所述上料装置4、对位检测装置5、转料调位机构6、第一插端子机构8、第一切废料机构9、第二插端子机构10、第二切废料机构11、第三插端子机构12、第三切废料机构13、第四插端子机构14、第四切废料机构15、第五插端子机构16、第五切废料机构17和测试机构7沿输送导轨2的输送方向依次排列设置,所述第一端子料盘18、第二端子料盘19、第三端子料盘20、第四端子料盘21和第五端子料盘22设置在支架23上,并能向与其相对应的第一插端子机构8、第二插端子机构10、第三插端子机构12、第四插端子机构14和第五插端子机构16输送端子。Embodiment, referring to Fig. 1 to Fig. 5, a fully automatic terminal loading machine provided by this embodiment includes a workbench 1, a conveying guide rail 2, a vibrating feeding tray 3, a feeding device 4, an alignment detection device 5, a rotary Material adjustment mechanism 6, testing mechanism 7, first terminal insertion mechanism 8, second terminal insertion mechanism 10, third terminal insertion mechanism 12, fourth terminal insertion mechanism 14, fifth terminal insertion mechanism 16, first waste cutting mechanism 9. Second waste cutting mechanism 11, third waste cutting mechanism 13, fourth waste cutting mechanism 15, fifth waste cutting mechanism 17, first terminal tray 18, second terminal tray 19, third terminal tray 20 , the fourth terminal material tray 21 and the fifth terminal material tray 22, the conveying guide rail 2 is horizontally arranged on the workbench 1, a support 23 is provided on one side of the corresponding conveying guide rail 2, the feeding device 4, the alignment detection device 5. Transfer material adjustment mechanism 6, first terminal insertion mechanism 8, first waste material cutting mechanism 9, second terminal insertion mechanism 10, second waste material cutting mechanism 11, third terminal insertion mechanism 12, third waste material cutting mechanism 13 , the fourth terminal insertion mechanism 14, the fourth waste cutting mechanism 15, the fifth terminal insertion mechanism 16, the fifth waste cutting mechanism 17 and the testing mechanism 7 are arranged in sequence along the conveying direction of the conveying guide rail 2, and the first terminal material tray 18. The second terminal tray 19, the third terminal tray 20, the fourth terminal tray 21 and the fifth terminal tray 22 are set on the bracket 23, and can be inserted into the corresponding first terminal mechanism 8, the The second terminal mechanism 10 , the third terminal mechanism 12 , the fourth terminal mechanism 14 and the fifth terminal mechanism 16 deliver terminals.
参见图2,所述上料装置4包括上料气缸41、上料座42和推料杆43,输送导轨2的前端侧壁上设有入料口,所述上料座42设置在入料口位置处,所述上料座42上设有与入料口相对接的上料槽,上料槽的一侧壁上设有进料口,该进料口与所述振动送料盘3相对接;所述推料杆43的一端插入上料槽,另一端与所述上料气缸41相连接。Referring to Fig. 2, the feeding device 4 includes a feeding cylinder 41, a feeding seat 42 and a pusher rod 43, the front side wall of the conveying guide rail 2 is provided with a material inlet, and the feeding seat 42 is arranged on the feeding At the position of the mouth, the feeding seat 42 is provided with a feeding trough connected to the feeding port, and a feeding port is provided on the side wall of the feeding trough, and the feeding port is opposite to the vibrating feeding tray 3 Connect; one end of the push rod 43 is inserted into the feeding chute, and the other end is connected with the feeding cylinder 41.
所述振动送料盘3包括振动盘31和直线振动输送器32,该直线振动输送器32的一端与所述振动盘31的输出口相连接,另一端延伸至工作台1,并与进料口相对接。The vibrating feeding tray 3 includes a vibrating tray 31 and a linear vibrating conveyor 32. One end of the linear vibrating conveyor 32 is connected to the output port of the vibrating tray 31, and the other end extends to the workbench 1 and connects to the feeding port. docking.
参见图3,所述转料调位机构6包括转料气缸61、齿条62、齿轮63、工件转轴64、定位轴65和定位气缸66,齿条62通过滑座组件设置在输送导轨2的一侧位置,且滑动轨迹与输送导轨2相平行,转料气缸61能驱动齿条62做往复来回动作;工件转轴64对应齿条62的上方位置设置在输送导轨2的侧壁上,且该工件转轴64的一端伸入输送导轨2的输送槽内,并设有与工件相适配的卡口,齿轮63设置在工件转轴64的另一端,且与所述齿条62相啮合;定位轴65设置在输送导轨2的另一侧壁上,且与所述工件转轴64相对应,所述定位气缸66设置在工作台1上,并能推动定位轴65伸入输送导轨2内,将刚好位于该位置上的工件顶压在工件转轴64上。工作时,定位气缸66伸出使定位轴65伸入输送导轨2并插入耳机插座工件的插孔;并持续前推顶压在工件转轴64上。通过控制转料气缸61的伸缩长度来相应驱动齿条62的位置,通过齿条62与齿轮63的传动,进而带动工件转轴64转动相应角度,实现调整耳机插座工件转动角度的目的。Referring to Fig. 3 , the material transfer adjustment mechanism 6 includes a material transfer cylinder 61, a rack 62, a gear 63, a workpiece rotating shaft 64, a positioning shaft 65 and a positioning cylinder 66, and the rack 62 is arranged on the side of the conveying guide rail 2 through a slide assembly. One side position, and the sliding track is parallel to the conveying guide rail 2, the material transfer cylinder 61 can drive the rack 62 to do reciprocating action; the upper position of the workpiece rotating shaft 64 corresponding to the rack 62 is arranged on the side wall of the conveying guide rail 2, and the One end of the workpiece rotating shaft 64 stretches into the conveying groove of the conveying guide rail 2, and is provided with a bayonet fitting compatible with the workpiece, the gear 63 is arranged on the other end of the workpiece rotating shaft 64, and is meshed with the rack 62; the positioning shaft 65 is arranged on the other side wall of the conveying guide rail 2, and corresponds to the workpiece rotating shaft 64, and the positioning cylinder 66 is arranged on the workbench 1, and can push the positioning shaft 65 to extend into the conveying guide rail 2, and will just The workpiece in this position is pressed against the workpiece axis of rotation 64 . During work, the positioning cylinder 66 stretches out so that the positioning shaft 65 stretches into the delivery guide rail 2 and inserts the jack of the earphone socket workpiece; The position of the rack 62 is driven by controlling the telescopic length of the transfer cylinder 61, and the transmission of the rack 62 and the gear 63 drives the workpiece rotating shaft 64 to rotate at a corresponding angle to achieve the purpose of adjusting the rotation angle of the earphone socket workpiece.
参见图3,所述第一插端子机构8包括固定板81、插料气缸82、切端装置、夹手组件83、夹料气缸84、定位轴85和定位气缸86,定位轴85设置在输送导轨2的一侧壁上,所述定位气缸86设置在工作台1上,并能推动定位轴85伸入输送导轨2内,将刚好位于该位置上的工件定位;所述固定板81对应定位轴85的位置设置在输送导轨2的另一侧位置,该固定板81上设有接料座80,该接料座80上设有与所述第一端子料盘18相对接的接料槽,夹手组件83通过滑轨组件设置在接料槽的下端位置,所述夹料气缸84设置在滑轨组件上,并能驱动夹手组件83作开合动作;插料气缸82设置在固定板81上,并能推动夹手组件83前行使其所夹的端子插入被定位轴85定位的工件上;所述切端装置设置在夹手组件83和接料槽之间的连接处。Referring to Fig. 3, the first insertion terminal mechanism 8 includes a fixed plate 81, a material insertion cylinder 82, an end cutting device, a clamping hand assembly 83, a material clamping cylinder 84, a positioning shaft 85 and a positioning cylinder 86, and the positioning shaft 85 is arranged on the conveying rail 2, the positioning cylinder 86 is arranged on the workbench 1, and can push the positioning shaft 85 into the conveying guide rail 2 to position the workpiece just at this position; the fixed plate 81 corresponds to the positioning shaft The position of 85 is set on the other side of the conveying guide rail 2, the fixed plate 81 is provided with a material receiving seat 80, and the material receiving seat 80 is provided with a material receiving trough connected to the first terminal material tray 18, The gripper assembly 83 is arranged at the lower end of the material receiving trough through the slide rail assembly, and the gripper cylinder 84 is arranged on the slide rail assembly, and can drive the gripper assembly 83 for opening and closing; the inserting cylinder 82 is arranged on the fixed plate 81, and can push the gripper assembly 83 forward to insert the clamped terminal into the workpiece positioned by the positioning shaft 85;
所述切端装置包括切端气缸87、切端块88、翘杆89和复位弹簧,切端块88设置在夹手组件83和接料槽之间的连接处,该切端块88上设有让接料槽上的工件滑落至夹手组件83上的通槽,复位弹簧位于切端块88与固定板81之间的位置,并能在复位时使通槽与接料槽相对正;翘杆89的中间位置铰接在固定板81上,该翘杆89的一端按压在切端块88上,另一端与切端气缸87的活塞杆相连接。切端气缸87在伸出时,能通过翘杆89按压切端块88进行压缩复位弹簧,使通槽与接料槽相错开实现切断端子的目的,切端气缸87在回缩时,复位弹簧使切端块88复位,使得通槽与接料槽相对正,便于接料槽上的端子滑落至夹手组件83上。The incising device comprises an incising cylinder 87, an incising block 88, a warping bar 89 and a back-moving spring. The incising block 88 is arranged at the joint between the clamp assembly 83 and the receiving trough, and the incising block 88 is provided with a material receiving trough. The workpiece on the top slides to the through groove on the gripper assembly 83, and the return spring is located at the position between the cutting end block 88 and the fixed plate 81, and can make the through groove and the receiving groove relatively positive when resetting; the middle position of the warping rod 89 Hinged on the fixed plate 81, one end of the warping rod 89 is pressed on the incision block 88, and the other end is connected with the piston rod of the incision cylinder 87. When the cut-end cylinder 87 is stretched out, it can press the cut-end block 88 through the warping rod 89 to compress the return spring, so that the through groove and the receiving groove are staggered to realize the purpose of cutting off the terminal. When the cut-end cylinder 87 is retracted, the return spring makes the cut-end block 88 resets, makes through groove and receiving groove relative positive, is convenient to the terminal on the receiving groove slides down on the clamp assembly 83.
参见图3和图4,所述第一切废料机构9包括切废料气缸91、拔动杆92、夹手93、定位轴94和定位气缸95,定位轴94设置在输送导轨2的一侧壁上,所述定位气缸95设置在工作台1上,并能推动定位轴94伸入输送导轨2内,将刚好位于该位置上的工件定位;夹手93活动设置在输送导轨2的另一侧壁上,并能位于定位轴94上的工件的边角料夹住,夹手93的尾部设有配合口,该配合口上设有拔动轴96,拔动杆92的上端伸入配合口,并设有与所述拔动轴96相适配的波浪型通槽921,切废料气缸91能驱动拔动杆92作上下动作。拔动杆92在作上下动作时,通过波浪型通槽921与拔动轴96相适配,相应晃动工件的边角料,实现将边角料折断切除的目的。3 and 4, the first waste cutting mechanism 9 includes a waste cutting cylinder 91, a pulling rod 92, a gripper 93, a positioning shaft 94 and a positioning cylinder 95, and the positioning shaft 94 is arranged on the side wall of the conveying guide rail 2 Above, the positioning cylinder 95 is arranged on the workbench 1, and can push the positioning shaft 94 into the conveying guide rail 2 to position the workpiece just at this position; the gripper 93 is movably arranged on the other side of the conveying guide rail 2 on the wall, and can be positioned at the leftover material of the workpiece on the positioning shaft 94, the afterbody of the clamp hand 93 is provided with a fitting port, and the fitting port is provided with a pulling shaft 96, and the upper end of the pulling rod 92 stretches into the fitting port, and is provided with There is a wave-shaped through groove 921 compatible with the pulling shaft 96, and the waste cutting cylinder 91 can drive the pulling rod 92 to move up and down. When the pulling rod 92 moves up and down, it fits with the pulling shaft 96 through the wave-shaped through groove 921, and correspondingly shakes the leftovers of the workpiece, so as to realize the purpose of cutting off the leftovers.
其中第二插端子机构10、第三插端子机构12、第四插端子机构14和第五插端子机构16的构造和工作原理基本与第一插端子机构8相一致,只需根据耳机插座工件上的第二、第三、第四、第五Pin插孔位置作出相应的位置结构调整即可。同理,第二切废料机构11、第三切废料机构13、第四切废料机构15、第五切废料机构17的构造和工作原理基本与第一切废料机构9相一致,只需根据耳机插座工件上的第二、第三、第四、第五端子的边角料位置作出相应的位置结构调整即可。在本实施方案中就不重复叙述了。The structure and working principle of the second plug-in mechanism 10, the third plug-in mechanism 12, the fourth plug-in mechanism 14 and the fifth plug-in mechanism 16 are basically consistent with the first plug-in mechanism 8. The position of the second, third, fourth, and fifth pin jacks on the board can be adjusted accordingly. In the same way, the structure and working principle of the second waste cutting mechanism 11, the third waste cutting mechanism 13, the fourth waste cutting mechanism 15, and the fifth waste cutting mechanism 17 are basically consistent with the first waste cutting mechanism 9. The positions of the leftovers of the second, third, fourth, and fifth terminals on the socket workpiece can be adjusted accordingly. In this embodiment, the description will not be repeated.
工作时,先将耳机插座工件放入振动送料盘3,在第一端子料盘18、第二端子料盘19、第三端子料盘20、第四端子料盘21和第五端子料盘22上装满相应的端子带,并引导至与其相对应的第一插端子机构8、第二插端子机构10、第三插端子机构12、第四插端子机构14和第五插端子机构16。启动工作按钮,振动送料盘3将杂乱的耳机插座工件排列整齐并逐一输送,接着由上料装置4依次将耳机插座工件推至输送导轨2上,对位检测装置5对耳机插座工件进行检测,判断预定位置是否对正,若不对正,则转料调位机构6自动带动耳机插座工件转动相应角度使其对正;接着由第一插端子机构8将第一端子插入耳机插座工件的第一Pin插孔,然后由第一切废料机构9将第一端子的边角料切除;输送导轨2向前输送第二插端子机构10位置处,第二插端子机构10将第二端子插入耳机插座工件的第二Pin插孔,然后由第二切废料机构11将第二端子的边角料切除;输送导轨2向前输送第三插端子机构12位置处,第三插端子机构12将第三端子插入耳机插座工件的第三Pin插孔,然后由第三切废料机构13将第三端子的边角料切除;输送导轨2向前输送第四插端子机构14位置处,第四插端子机构14将第四端子插入耳机插座工件的第四Pin插孔,然后由第四切废料机构15将第四端子的边角料切除;输送导轨2向前输送第五插端子机构16位置处,第五插端子机构16将第五端子插入耳机插座工件的第五Pin插孔,然后由第五切废料机构17将第五端子的边角料切除;最后经测试机构7检测合格后,由输送管路24送至合格区,相应实现上料、对正、插Pin、切料、检测和下料等工序,只需人工放置耳机插座工件和上端子带即可实现自动装配端子的目的,从而大大的提高了生产效率,降低了作业人员的劳动强度,增加了生产收益。During work, earlier the earphone socket workpiece is put into the vibrating feeding tray 3, in the first terminal charging tray 18, the second terminal charging tray 19, the third terminal charging tray 20, the fourth terminal charging tray 21 and the fifth terminal charging tray 22 It is filled with corresponding terminal strips and guided to the corresponding first terminal mechanism 8, second terminal mechanism 10, third terminal mechanism 12, fourth terminal mechanism 14 and fifth terminal mechanism 16. Start the working button, vibrate the feeding tray 3 to arrange the messy earphone socket workpieces neatly and convey them one by one, then the feeding device 4 pushes the earphone socket workpieces to the conveying guide rail 2 in turn, and the alignment detection device 5 detects the earphone socket workpieces, Judging whether the predetermined position is aligned, if not aligned, then the material transfer adjustment mechanism 6 automatically drives the earphone socket workpiece to rotate a corresponding angle to align it; then the first terminal is inserted into the first terminal of the earphone socket workpiece by the first terminal insertion mechanism 8. Pin jack, then the leftover material of the first terminal is cut off by the first scrap cutting mechanism 9; the conveying guide rail 2 is transported forward to the position of the second terminal insertion mechanism 10, and the second terminal insertion mechanism 10 inserts the second terminal into the earphone jack workpiece. The second Pin jack, and then the scraps of the second terminal are cut off by the second waste cutting mechanism 11; the conveying guide rail 2 is transported forward to the position of the third terminal insertion mechanism 12, and the third terminal insertion mechanism 12 inserts the third terminal into the earphone socket The third Pin socket of the workpiece, and then the scraps of the third terminal are cut off by the third waste cutting mechanism 13; the conveying guide rail 2 is transported forward to the position of the fourth terminal insertion mechanism 14, and the fourth terminal insertion mechanism 14 inserts the fourth terminal The fourth Pin jack of the earphone socket workpiece is then cut off by the fourth waste material cutting mechanism 15; The terminal is inserted into the fifth Pin jack of the earphone socket workpiece, and then the leftover material of the fifth terminal is cut off by the fifth waste cutting mechanism 17; finally, after passing the test by the testing mechanism 7, it is sent to the qualified area by the conveying pipeline 24, and the upper part is realized accordingly. Material, alignment, pin insertion, material cutting, detection and blanking, etc., only need to manually place the earphone socket workpiece and the upper terminal strip to realize the purpose of automatic terminal assembly, thus greatly improving production efficiency and reducing the number of operators. The labor intensity has increased the production income.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制,采用与其相同或相似的其机械,均在本实用新型保护范围内。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this description, these terms are only for convenience of description, and do not constitute any limitation to the present invention. The use of the same or similar machinery is within the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721768118.4U CN207925878U (en) | 2017-12-18 | 2017-12-18 | Automatic Terminal Mounting Machine |
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| CN201721768118.4U CN207925878U (en) | 2017-12-18 | 2017-12-18 | Automatic Terminal Mounting Machine |
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| CN207925878U true CN207925878U (en) | 2018-09-28 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107845936A (en) * | 2017-12-18 | 2018-03-27 | 东莞市华赢电子塑胶有限公司 | Full-automatic dress terminal machine |
| CN109802277A (en) * | 2018-12-28 | 2019-05-24 | 东莞市五鑫自动化科技有限公司 | A kind of full automatic terminal insertion equipment |
-
2017
- 2017-12-18 CN CN201721768118.4U patent/CN207925878U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107845936A (en) * | 2017-12-18 | 2018-03-27 | 东莞市华赢电子塑胶有限公司 | Full-automatic dress terminal machine |
| CN107845936B (en) * | 2017-12-18 | 2024-06-18 | 东莞市华赢电子塑胶有限公司 | Full-automatic terminal loading machine |
| CN109802277A (en) * | 2018-12-28 | 2019-05-24 | 东莞市五鑫自动化科技有限公司 | A kind of full automatic terminal insertion equipment |
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Granted publication date: 20180928 Termination date: 20211218 |