CN207888358U - A kind of automatic burr cleaning machine - Google Patents
A kind of automatic burr cleaning machine Download PDFInfo
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- CN207888358U CN207888358U CN201721912749.9U CN201721912749U CN207888358U CN 207888358 U CN207888358 U CN 207888358U CN 201721912749 U CN201721912749 U CN 201721912749U CN 207888358 U CN207888358 U CN 207888358U
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- manipulator
- cleaning machine
- overturning
- capturing
- rack
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Abstract
The utility model provides a kind of automatic burr cleaning machine, including rack, lifting gear, overturning and positioning device, capturing and recognition device, manipulator and controller are equipped in the rack, the lifting gear is equipped with transmission device, the overturning and positioning device is set in the transmission device machine frame at two sides, the manipulator connects deburred tool, the capturing and recognition device is set to the rack inside top, and the capturing and recognition device, lifting gear, overturning and positioning device, manipulator are electrically connected with the controller respectively.The utility model has the beneficial effects that：Product type information is determined by sensing device, testing and analyzing burr profile information with ccd image sensing device and controlling six-joint robot drives deburred tool to carry out burr removal cleaning to product, utmostly mitigate the damage to product theme, full process automatization, the labor intensity for greatly reducing operating personnel, effectively improves production efficiency and machining accuracy.
Description
Technical field
The utility model belongs to automation processing technique field, more particularly, to a kind of automatic burr cleaning machine.
Background technology
Aluminum alloy part is after casting and forming, due to the gap of mold, the reasons such as processing, in the surface meeting of aluminum alloy part
Many burrs and overlap are left, the quality of product is directly influenced, therefore has to remove totally before product.Traditional unhairing
Thorn method is artificial deburring, this method deburring inefficiency, time-consuming and laborious, and causes product quality irregular, is often gone out
The case where now omitting cannot be satisfied enterprise's production requirement.The attention that recent years removes burr with every profession and trade, deburring
Method also emerges one after another, and has some to carry out the machine of automation polishing by numerically controlled processing equipment or industrial robot on the market at present
Device, but the movement locus of numerically controlled processing equipment, robot is fixed, easy damaged product theme, and due on deburring machine
The dimension limitation of processing stations makes that a kind of sized products of processing can only be limited per a deburring machine, is produced when processing different sizes
When product, need to reequip the machine on a large scale, it is time-consuming and laborious, very troublesome.Therefore high-speed automated in order to meet enterprise
Production and human cost control need, and need to research and develop a high degree of automation, widely applicable burr remover.
Invention content
It is clear that problem to be solved in the utility model is to provide the efficient automatic burr of a kind of high degree of automation, deburring
Reason machine.
In order to solve the above technical problems, the technical solution adopted in the utility model is：A kind of automatic burr cleaning machine, including
Rack, the rack is interior to be equipped with lifting gear, overturning and positioning device, capturing and recognition device, manipulator and controller, the lifting
Device is equipped with transmission device, and the overturning and positioning device is set in the transmission device machine frame at two sides, the manipulator connection
Deburred tool, the capturing and recognition device be set to the rack inside top, the capturing and recognition device, lifting gear,
Overturning and positioning device, manipulator are electrically connected with the controller respectively.
In technical solution, it is preferred that the rack is equipped with first sensor group close to the incoming end side of transmission device, described
First sensor group is electrically connected with the controller.
In technical solution, it is preferred that the rack is equipped with second sensor, the second sensor and the controller
Electrical connection.
In technical solution, it is preferred that the overturning and positioning device is that a pair is symmetrically set in the transmission device machine frame at two sides
On rotary extension servo motor device.
In technical solution, it is preferred that the capturing and recognition device is CCD camera.
In technical solution, it is preferred that the manipulator is six axis robot.
In technical solution, it is preferred that the manipulator is fixed on the apparatus body inside top.
In technical solution, it is preferred that the deburred tool is polyester grinding wheel, diamond-impregnated wheel or cutter.
In technical solution, it is preferred that the frame top is equipped with auxiliary light.
The utility model has the advantages and positive effects of：Due to the adoption of the above technical scheme, integrated use machinery
With precision machinery, microelectronics and computer, automatically control and drive, sensor and information processing and artificial intelligence etc. it is multidisciplinary
Newest research results, product type information is determined by sensing device, with ccd image sensing device test and analyze burr wheel
Wide information simultaneously controls six-joint robot drive deburred tool to product progress burr removal cleaning, utmostly mitigates to production
The damage of product theme, overturning and positioning device overturn product to carry out comprehensive burr removal, full process automatization, significantly
The labor intensity for reducing operating personnel, effectively improves production efficiency and machining accuracy, ensure that workpiece beauty, consistency
Effect.
Description of the drawings
Fig. 1 is the front view of one embodiment of the utility model
Fig. 2 is the partial structural diagram of one embodiment of the utility model
Fig. 3 is the structural scheme of mechanism of one embodiment rotary positioning apparatus of the utility model
Fig. 4 is the structural schematic diagram of one embodiment manipulator of the utility model
In figure：
1, rack 2, manipulator 3, controller
4, lifting gear 5, transmission device 6, pending product
7, overturning and positioning device 8, sensor 9, capturing and recognition device
10, sensor 11, deburred tool
Specific implementation mode
Embodiment 1
As shown in Figure 1, 2, the utility model provides a kind of automatic burr cleaning machine, including rack 1, is equipped with and rises in rack 1
Falling unit 4, overturning and positioning device 7, capturing and recognition device 9, manipulator 2 and controller 3, lifting gear 4 are equipped with transmission device
5, overturning and positioning device 7 is set in 5 machine frame at two sides 1 of transmission device, and manipulator 2 connects deburred tool 10, acquisition identification dress
It sets 9 and is set to 1 inside top of rack, manipulator 2 is fixed on apparatus body inside top, and capturing and recognition device 9, turns over lifting gear 4
Rotation positioning device 7, manipulator 2 are electrically connected with controller 3 respectively, and transmission device 5 is by pending product 6 to overturning and positioning device 7
Direction is transmitted, and overturning and positioning device 7 overturns product 6 to carry out comprehensive burr removal, and full process automatization is dropped significantly
The low labor intensity of operating personnel.
Capturing and recognition device 9 is CCD camera, the main-body structure face and burr dimension information that CCD camera can be to product 6
It is detected, is compared with the type product dimension information, determine the boundary position and burr point in main-body structure face and burr
Cloth profile, via controller 3 are sent to manipulator 2 after analyzing, correction motion track drives deburred tool 10 to carry out burr
Precisely polishing；1 top of rack is equipped with auxiliary light, the clarity for improving 9 information collection of capturing and recognition device.
Rack 1 is equipped with 8 groups of sensor close to the incoming end side of transmission device 5, and 8 groups of sensor is electrically connected with controller 3, is used
In detection product height and outer diameter when pending product 6 enters 1 inside of rack by transmission device 5, data are passed into control
Device 3, controller 3 searches for workpiece model corresponding with the product size from preset data model table, if finding corresponding type
Number, then the program of the model is transferred automatically, transfers information to overturning and positioning device 7 and manipulator 2.
Rack 1 is equipped with sensor 10, and sensor 10 is electrically connected with controller 3, when pending product 6 is positioned close to overturning
When device 7, sensor 10 receives signal and is sent to controller 3, and controller 3 controls overturning and positioning device 7 to pending product 6
It is clamped.
High-quality durable polyester grinding wheel, diamond-impregnated wheel or cutter can be used in deburred tool 10, can according to material,
Process requirements select most suitable tool, and to being most difficult to the cast steel of polishing, deburring operation is completed using polyester grinding wheel；For
Cast iron, cast copper, aluminium alloy etc. use diamond-impregnated wheel and cutter.
It is watched as shown in figure 3, overturning and positioning device 7 is a pair of rotary extension being symmetrically set in 5 machine frame at two sides 1 of transmission device
Take electric machine.
As shown in figure 4, manipulator 2 is six axis robot, light structure, each joint is respectively mounted high-precision harmonic wave speed reducing machine,
The joint velocity of high speed can carry out flexible operation in narrow working space, possess flexible mounting means, payload
For 10Kg, maximum working radius 1200mm, repetitive positioning accuracy ± 0.05mm, degree of freedom DOF6 axis, peak torque 186Nm.
2 front end of manipulator uses flexible floatability structure setting, mainly by the strength of vibration, unmanageable
Allow relocation mechanism and deburred tool 10 that can be followed for Work-piece burr when corner, cross bore, irregular shape burr
Processing.
The accessible typical part of the present apparatus has：Aluminium wheels, frequency converter shell, synchronizer shell, synchromesh gear hub, bearing cap,
Cylinder body, valve body, valve deck, output shaft, engine gear etc., for the edge chamfer burr of product, inner-hole burr, cross-hole bur
The efficient deburring effect of equal carry out.
Due to the adoption of the above technical scheme, integrated use machinery and precision machinery, microelectronics and computer, automatically control
With the multi-disciplinary newest research results such as driving, sensor and information processing and artificial intelligence, is determined and produced by sensing device
Product type information, with ccd image sensing device test and analyze burr profile information and control six-joint robot drive burr it is clear
Science and engineering has 10 pairs of pending products 6 and carries out burr removal cleaning, utmostly mitigates the damage to product theme, overturning positioning dress
It sets 7 to overturn pending product 6 to carry out comprehensive burr removal, full process automatization greatly reduces operating personnel
Labor intensity, effectively improve production efficiency and machining accuracy, ensure that workpiece beauty, the effect of consistency.
The course of work of the present embodiment：Transmission device 5 transmits pending product 6 to 7 direction of overturning and positioning device, sensing
Device 8 detects product height and outer diameter, data is passed to controller 3, controller 3 is searched for and the production from preset data model table
The corresponding workpiece model of product size transfers the program of the model automatically if finding respective model, transfers information to overturning
Positioning device 7 and manipulator 2；When pending product 6 is close to overturning and positioning device 7, sensor 10 receives signal and is sent to
Controller 3, controller 3 control overturning and positioning device 7 and are gripped to pending product 6, and capturing and recognition device 9 treats place
The main-body structure face and burr dimension information for managing product 6 are detected, and are compared with the type product dimension information, determine master
The boundary position and burr distribution profile of body construction face and burr, via controller 3 are sent to manipulator 2, correction motion after analyzing
Track drives deburred tool 10 to carry out the accurate polishing at edge, chamfering and inner-hole burr to pending product 6；It completes
On one side after deburred, lifting gear 4 drives transmission device 5 to decline, and reserves sufficient space and is overturn for pending product 6,
Pending product 6 is overturn 180 ° by rotary positioning apparatus, and lifting gear 4 drives transmission device 5 to rise to original position, by same steps
Burr on the other half product is identified and is cleared up；After the completion of deburred step, overturning and positioning device 7 puts product
It opens, transmission device 5 transfers the product out burring machine, and deburred is completed.
One embodiment of the utility model is described in detail above, but the content is only the utility model
Preferred embodiment should not be considered as limiting the scope of the present invention.It is all to be made according to application scope of the utility model
All the changes and improvements etc., should all still belong within the patent covering scope of the utility model.
Claims (9)
1. a kind of automatic burr cleaning machine, it is characterised in that：Lifting gear, overturning positioning are equipped with including rack, in the rack
Device, capturing and recognition device, manipulator and controller, the lifting gear are equipped with transmission device, the overturning and positioning device
In the transmission device machine frame at two sides, the manipulator connects deburred tool, and the capturing and recognition device is set to institute
State rack inside top, the capturing and recognition device, lifting gear, overturning and positioning device, manipulator respectively with the controller
Electrical connection.
2. automatic burr cleaning machine according to claim 1, it is characterised in that：The rack is close to the incoming end of transmission device
Side is equipped with first sensor group, and the first sensor group is electrically connected with the controller.
3. automatic burr cleaning machine according to claim 1 or 2, it is characterised in that：The rack is equipped with the second sensing
Device, the second sensor are electrically connected with the controller.
4. automatic burr cleaning machine according to claim 1, it is characterised in that：The overturning and positioning device is a pair of symmetrical
Rotary extension servo motor device in the transmission device machine frame at two sides.
5. automatic burr cleaning machine according to claim 1, it is characterised in that：The capturing and recognition device images for CCD
Machine.
6. automatic burr cleaning machine according to claim 1, it is characterised in that：The manipulator is six axis robot.
7. automatic burr cleaning machine according to claim 1 or 6, it is characterised in that：The manipulator is fixed on described set
Standby ontology inside top.
8. automatic burr cleaning machine according to claim 1, it is characterised in that：The deburred tool is polyester grinding wheel
Piece, diamond-impregnated wheel or cutter.
9. automatic burr cleaning machine according to claim 1, it is characterised in that：The frame top is equipped with auxiliary light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721912749.9U CN207888358U (en) | 2017-12-30 | 2017-12-30 | A kind of automatic burr cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721912749.9U CN207888358U (en) | 2017-12-30 | 2017-12-30 | A kind of automatic burr cleaning machine |
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| Publication Number | Publication Date |
|---|---|
| CN207888358U true CN207888358U (en) | 2018-09-21 |
Family
ID=63551327
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721912749.9U Active CN207888358U (en) | 2017-12-30 | 2017-12-30 | A kind of automatic burr cleaning machine |
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| Country | Link |
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| CN (1) | CN207888358U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315021A (en) * | 2019-04-22 | 2019-10-11 | 中信戴卡股份有限公司 | A kind of adaptive automatic cleaning apparatus of wheel forging mold |
| CN110421423A (en) * | 2019-07-19 | 2019-11-08 | 河北工业大学 | A kind of automotive hub automatically grinding polishing system |
| CN113211231A (en) * | 2021-05-13 | 2021-08-06 | 苏州迪宏人工智能科技有限公司 | Grinding production method and system capable of automatically identifying cast iron blank and control system thereof |
| CN113319694A (en) * | 2021-06-16 | 2021-08-31 | 温州职业技术学院 | High-efficient numerical control grinding machine who processes |
-
2017
- 2017-12-30 CN CN201721912749.9U patent/CN207888358U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315021A (en) * | 2019-04-22 | 2019-10-11 | 中信戴卡股份有限公司 | A kind of adaptive automatic cleaning apparatus of wheel forging mold |
| CN110315021B (en) * | 2019-04-22 | 2021-07-20 | 中信戴卡股份有限公司 | Self-adaptive automatic cleaning device for wheel forging die |
| CN110421423A (en) * | 2019-07-19 | 2019-11-08 | 河北工业大学 | A kind of automotive hub automatically grinding polishing system |
| CN113211231A (en) * | 2021-05-13 | 2021-08-06 | 苏州迪宏人工智能科技有限公司 | Grinding production method and system capable of automatically identifying cast iron blank and control system thereof |
| CN113319694A (en) * | 2021-06-16 | 2021-08-31 | 温州职业技术学院 | High-efficient numerical control grinding machine who processes |
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