CN207873816U - A kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin - Google Patents
A kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin Download PDFInfo
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- CN207873816U CN207873816U CN201820049186.3U CN201820049186U CN207873816U CN 207873816 U CN207873816 U CN 207873816U CN 201820049186 U CN201820049186 U CN 201820049186U CN 207873816 U CN207873816 U CN 207873816U
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- conveying device
- ultrasonic wave
- oxide skin
- metal sheet
- sheet surface
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Abstract
The utility model discloses a kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin, including an at least ultrasonic vibration apparatus, at least a grinding fluid conveying device and the conveying device for conveying metallic plate, the motion end of each ultrasonic vibration apparatus reaches above the metallic plate in conveying device, and the liquid outlet of each grinding fluid conveying device is located at by the motion end of ultrasonic vibration apparatus.Using the utility model equipment removal metal sheet surface oxide skin have it is efficient, effect is good, will not to sheet metal generate deformation; abrasive sand+clear water is used only in lapping liquid; it is recycled after being collected by returnable, generates and discharge without pollutant, be the very environmentally friendly mode of production.
Description
Technical field
The utility model is related to a kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin.
Background technology
For metallic plate (band) material in hot rolling or cold rolled annealed processing production process, surface will produce one layer of oxide skin, should
Oxide skin is very fine and close, is firmly combined with matrix, and hardness is big, is not easy to remove, in order to go the oxide skin of metallic plate, strip surface,
Traditional method substantially has following several:
1, material is carried out after being heated using highly basic (sodium hydroxide solution) and strong acid (such as sulfuric acid, nitric acid, hydrofluoric acid)
It impregnates, cleaning;It will produce toxic and pollution acid mist gas, acid, the processing of alkali wasteliquid and discharge extremely not ring in operating process
It protects.
2, high-speed flow sandblasting:Sandblasting, the machine in sandblasting procedures are carried out to the oxide skin of material surface using abrasive blast equipment
The dust easily Fire explosion of tool stripping, therefore must be protected with inert gases such as expensive argon gas;Secondly, necessary after sandblasting
By material pickling, fine metallic in the sandblasting being etched into material removal surface, so the technique also will produce acid mist
Exhaust emission.
3, cathodic pickling method:Plank of the surface with oxide skin is placed in electrolytic cell, electrolyte is strong acid, is then passed through
The oxide skin on electrolytic method material removal surface.For the method the disadvantage is that electrode will produce pernicious gas when being electrolysed, power consumption is big,
Plate surface electrolytic current density is uneven to cause removal surface scale uneven.
Utility model content
The purpose of this utility model is to provide a kind of ultrasonic wave processing of continuous removal metal sheet surface oxide skin and sets
It is standby, metal sheet surface oxide skin can continuously, be efficiently removed, operating procedure is simple, removes metal sheet surface oxide skin mistake
Cheng Wending, reliable, environmental protection, non-pollutant discharge.
The solution that the utility model solves its technical problem is:A kind of continuous removal metal sheet surface oxide skin surpasses
Sound wave process equipment, including an at least ultrasonic vibration apparatus, at least a grinding fluid conveying device and for conveying gold
Belong to the conveying device of plate, the motion end of each ultrasonic vibration apparatus reaches above the metallic plate in conveying device, each described
The liquid outlet of grinding fluid conveying device is located at by the motion end of ultrasonic vibration apparatus.
As a further improvement of the above technical scheme, the ultrasonic vibration apparatus includes supersonic generator, ultrasound
Wave transducer and ultrasonic wave the rectangle tool head, ultrasonic wave the rectangle tool head are located above the metallic plate in conveying device.
As a further improvement of the above technical scheme, in ultrasonic wave the rectangle tool head lower face and conveying device
The distance between metallic plate is d, between ranging from 0.5~1mm of d.
As a further improvement of the above technical scheme, the both sides of ultrasonic wave the rectangle tool head are disposed with one block of poly- ammonia
The soft baffle of ester is scraped, and two pieces of soft baffles of polyurethane form lapping liquid storage tank between scraping.
As a further improvement of the above technical scheme, the grinding fluid conveying device includes lapping liquid storage bin, grinding
Liquid supply line and universal joint lapping liquid jet pipe, the liquid outlet of the universal joint lapping liquid jet pipe extend on lapping liquid storage tank
Side, the liquid outlet of universal joint lapping liquid jet pipe are the liquid outlet of the grinding fluid conveying device.
As a further improvement of the above technical scheme, further include lapping liquid raffinate collecting box, fresh water pipeline, cleaning sprayer
With drying hot blast pipe, the fresh water pipeline, cleaning sprayer and drying are arranged in hot blast pipe far from grinding fluid conveying device
The side of liquid outlet.
As a further improvement of the above technical scheme, the conveying device includes two groups of transmission rolling shaft groups that can be lifted,
Every group of transmission rolling shaft group includes forming gold between two roller bearings in same rotation roller groups in two roller bearings being distributed up and down
Belong to board clamping gap, further include two groups of guide wheel groups, guide wheel group described in every group includes two directive wheels, same group of guide wheel group
Two directive wheels be located at the metallic plate both sides in conveying device.
As a further improvement of the above technical scheme, the quantity of the ultrasonic vibration apparatus be two or two with
On, the motion end of all ultrasonic vibration apparatus arranges that the motion end that parallel cloth postpones ultrasonic vibration apparatus is wide parallel
Degree is more than or equal to the metallic plate width in conveying device.
The utility model has the beneficial effects that:The utility model by ultrasonic vibration apparatus and grinding fluid conveying device,
Mechanical vibrational energy is transmitted to the working end of ultrasonic vibration apparatus by ultrasonic vibration apparatus, so that the end face of working end is generated super
Sound wave mechanical energy exports;The working end right angle setting of ultrasonic vibration apparatus and fixation;By the flat of the metallic plate with oxide skin
Face is placed in below the working end of ultrasonic vibration apparatus, and is allowed to remain no greater than with the end face of ultrasonic vibration apparatus working end
The plane clearance of 1mm;Lapping liquid is constantly imported to above-mentioned plane clearance, when the working end of ultrasonic vibration apparatus generates ultrasound
Wave mechanical vibrational energy exports, and when which acts on lapping liquid, can drive the high fast direction metal of the polishing particles in lapping liquid
The oxide scale layer of plate surface, polishing particles generate strong friction and shock to oxide skin, metal sheet surface oxide layer are made quickly to take off
It falls.In addition, when ul-trasonic irradiation is in liquid, cavitation effect can be generated in a liquid, make to generate countless high energy in lapping liquid
Cavitation bubble is measured, scale surface is encountered when cavitation bubble and ruptures, generate countless micro-explosion phenomenons, further accelerates gold
Belong to the peeling of oxide skin.Due to that with the presence of gap, can make the abrasive sand particle in lapping liquid under ultrasonic energy effect, obtain
The acceleration impacted to metal sheet surface oxide skin, contributes to ultrasonic wave to generate cavitation in a liquid, the size of d is in this reality
Have in being worked with novel device key.
Using the utility model equipment removal metal sheet surface oxide skin have it is efficient, effect is good, will not be to metal
Plank generates deformation, and lapping liquid is used only abrasive sand+clear water, is recycled after being collected by returnable, do not polluted
Object generates and discharge, is the very environmentally friendly mode of production.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described.Obviously, described attached drawing is a part of the embodiment of the utility model, rather than complete
Portion's embodiment, those skilled in the art without creative efforts, can also be obtained according to these attached drawings it
His design scheme and attached drawing.
Fig. 1 is the utility model structure diagram;
Fig. 2 is implementation form process flow diagram;
Fig. 3 is the application schematic diagram in actual production using after the combination of more playscript with stage directions utility model equipment.
Specific implementation mode
The technique effect of the design of the utility model, concrete structure and generation is carried out below with reference to embodiment and attached drawing
It clearly and completely describes, to be completely understood by the purpose of this utility model, feature and effect.Obviously, described embodiment
It is a part of the embodiment of the utility model, rather than whole embodiments, it is based on the embodiments of the present invention, the skill of this field
The other embodiment that art personnel are obtained without creative efforts belongs to the model of the utility model protection
It encloses.In addition, all connection/connection relations being previously mentioned in text, not singly refer to component and directly connect, and referring to can be according to specific reality
Situation is applied, by adding or reducing couple auxiliary, to form more preferably coupling structure.
Referring to Fig.1~Fig. 3, a kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin, including at least one
Platform ultrasonic vibration apparatus, at least a grinding fluid conveying device and the conveying device for conveying metallic plate are each described super
The motion end of acoustic vibration device reaches above the metallic plate in conveying device, the liquid outlet position of each grinding fluid conveying device
By the motion end of ultrasonic vibration apparatus.The conveying device includes two groups of transmission rolling shaft groups that can be lifted, every group of transmission rolling
Axis group includes forming metal board clamping between two roller bearings 6 in same rotation roller groups in two roller bearings 6 being distributed up and down
Gap further includes two groups of guide wheel groups, guide wheel group described in every group include two directive wheels 11, two of same group of guide wheel group
Directive wheel 11 is located at the metallic plate both sides in conveying device.In the present invention, metallic plate also includes metal tape.It is described
Ultrasonic vibration apparatus includes supersonic generator 1, ultrasonic transducer 2 and ultrasonic wave the rectangle tool head 3, the ultrasonic wave square
Shape tool heads 3 are located above the metallic plate in conveying device.In 3 lower face of ultrasonic wave the rectangle tool head and conveying device
The distance between metallic plate be d, between ranging from 0.5~1mm of d.The both sides of ultrasonic wave the rectangle tool head 3 are disposed with
One piece of soft baffle of polyurethane scrapes 8, and two pieces of soft baffles of polyurethane form lapping liquid storage tank between scraping 8.The grinding
Liquid conveying device includes lapping liquid storage bin 12, lapping liquid supply pipe pipeline 4 and universal joint lapping liquid jet pipe 5, and the universal joint is ground
The liquid outlet of grinding fluid jet pipe 5 extends to above lapping liquid storage tank, and the liquid outlet of universal joint lapping liquid jet pipe 5 is the grinding
The liquid outlet of liquid conveying device.Further include lapping liquid raffinate collecting box 13, fresh water pipeline 14, cleaning sprayer 15 and drying hot wind
Pipe 16, the fresh water pipeline 14, cleaning sprayer 15 and drying hot blast pipe 16 are arranged in goes out liquid far from grinding fluid conveying device
The side of mouth.The quantity of the ultrasonic vibration apparatus is two or more, all ultrasonic vibration apparatus
Motion end arranges that parallel cloth postpones the motion end width of ultrasonic vibration apparatus more than or equal to the gold in conveying device parallel
Belong to plate width.
Metallic plate is sent by directive wheel 11 and the adjustable roller bearing 6 of rotating speed and steel plate is made to lead to by metallic plate of the surface with oxide skin
Cross 3 lower section of ultrasonic wave the rectangle tool head makes metal sheet surface and ultrasonic wave work by adjusting roller bearing 6 in the height of vertical direction
Between having gap d control 0.5mm~1mm between head operative end surface, lapping liquid storage bin 12 is extracted into grinding by electrodynamic pump
Liquid supply line 4 and by universal joint lapping liquid jet pipe 5 by the continuous directive metal sheet surface of lapping liquid and tool heads operative end surface
Between gap, while starting supersonic generator 1, ultrasonic transducer 2 made to obtain ultra sonic machinery vibrational energy, the energy
After 3 cumulative of ultrasonic wave the rectangle tool head, the ultrasonic drilling machine of high-energy is generated in ultrasonic wave the rectangle tool head operative end surface 10
Tool vibration exports and acts on lapping liquid 9, under the action of ultrasonic vibratory energy, the abrasive sand particle high-speed punching in lapping liquid
It hits, the oxide skin on 7 surface of frictional metal plate and make its fast-falling.
According to the thickness of metal sheet surface oxide skin metallic plate 7 can be controlled by adjusting the rotary speed of roller bearing 6
Mobile transmission speed, make the utility model device have it is continuous removal metal sheet surface oxide scale layer function.
After the oxide skin on 7 surface of metallic plate is removed, by 15 component devices of fresh water pipeline 14 and cleaning sprayer after being transmitted
The residual lapping liquid of metal sheet surface clean and skin drying is carried out with the high-temperature hot-air of hot blast pipe 16 by drying.
Fig. 3 provides a kind of example application using more set ultrasonic vibration apparatus combinations, to meet the metal of different in width
The removal of plate surface oxide skin, improves production efficiency.This example is denoted as five sets of ultrasonic vibration apparatus, in practical applications,
It can be increased or decreased according to actual metal plate width.
It is to be illustrated to the better embodiment of the utility model, but the invention is not limited to institute above
Embodiment is stated, those skilled in the art can also make various be equal without departing from the spirit of the present invention
Modification or replacement, these equivalent modifications or replacement are all contained in the application claim limited range.
Claims (8)
1. a kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin, it is characterised in that:It is super including at least one
Acoustic vibration device, at least a grinding fluid conveying device and the conveying device for conveying metallic plate, each ultrasonic wave
The motion end of vibrating device reaches above the metallic plate in conveying device, and the liquid outlet of each grinding fluid conveying device, which is located at, to be surpassed
By the motion end of acoustic vibration device.
2. the ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin according to claim 1, it is characterised in that:
The ultrasonic vibration apparatus includes supersonic generator, ultrasonic transducer and ultrasonic wave the rectangle tool head, the ultrasonic wave
The rectangle tool head is located above the metallic plate in conveying device.
3. the ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin according to claim 2, it is characterised in that:
The distance between metallic plate in ultrasonic wave the rectangle tool head lower face and conveying device is d, ranging from 0.5~1mm of d
Between.
4. the ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin according to claim 2, it is characterised in that:
The both sides of ultrasonic wave the rectangle tool head are disposed with one piece of soft baffle of polyurethane and scrape, and two pieces of soft baffles of polyurethane are scraped
Between formed lapping liquid storage tank.
5. the ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin according to claim 4, it is characterised in that:
The grinding fluid conveying device includes lapping liquid storage bin, lapping liquid supply pipe pipeline and universal joint lapping liquid jet pipe, described universal
The liquid outlet of section lapping liquid jet pipe extends to above lapping liquid storage tank, and the liquid outlet of universal joint lapping liquid jet pipe is the grinding
The liquid outlet of liquid conveying device.
6. the ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin according to claim 1, it is characterised in that:
Further include lapping liquid raffinate collecting box, fresh water pipeline, cleaning sprayer and drying hot blast pipe, the fresh water pipeline, cleaning sprayer
The side of the liquid outlet far from grinding fluid conveying device is arranged in hot blast pipe with drying.
7. the ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin according to claim 1, it is characterised in that:
The conveying device includes two groups of transmission rolling shaft groups that can be lifted, and every group of transmission rolling shaft group includes in two rollings being distributed up and down
Axis, it is same rotation roller groups in two roller bearings between formed metallic plate clamping gap, further include two groups of guide wheel groups, every group of institute
It includes two directive wheels to state guide wheel group, and two directive wheels of same group of guide wheel group are located at the metallic plate in conveying device
Both sides.
8. the ultrasonic wave processing equipment of metal sheet surface oxide skin is continuously removed according to claim 1~6 any one of them,
It is characterized in that:The quantity of the ultrasonic vibration apparatus is two or more, all ultrasonic vibration apparatus
Motion end arranges that parallel cloth postpones the motion end width of ultrasonic vibration apparatus more than or equal to the gold in conveying device parallel
Belong to plate width.
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CN201820049186.3U CN207873816U (en) | 2018-01-10 | 2018-01-10 | A kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin |
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CN201820049186.3U CN207873816U (en) | 2018-01-10 | 2018-01-10 | A kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109732412A (en) * | 2019-03-15 | 2019-05-10 | 温州职业技术学院 | Ultrasonic cleaning polishes wire-drawing equipment |
CN109807697A (en) * | 2019-01-24 | 2019-05-28 | 威海泓方金属复合材料股份有限公司 | The processing method of explosive clad plate heat treatment clad surface oxide layer |
-
2018
- 2018-01-10 CN CN201820049186.3U patent/CN207873816U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109807697A (en) * | 2019-01-24 | 2019-05-28 | 威海泓方金属复合材料股份有限公司 | The processing method of explosive clad plate heat treatment clad surface oxide layer |
CN109807697B (en) * | 2019-01-24 | 2021-04-23 | 威海泓方金属复合材料股份有限公司 | Method for treating oxide layer on surface of heat treatment multiple layer of explosive composite board |
CN109732412A (en) * | 2019-03-15 | 2019-05-10 | 温州职业技术学院 | Ultrasonic cleaning polishes wire-drawing equipment |
CN109732412B (en) * | 2019-03-15 | 2020-08-04 | 温州职业技术学院 | Ultrasonic rust removal polishing wire drawing equipment |
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