The processing method of explosive clad plate heat treatment clad surface oxide layer
Technical field
The invention belongs to Explosion composite technical fields, and in particular to a kind of explosive clad plate heat treatment clad surface oxide layer
Processing method.
Background technique
The prior art uses the composite metal plate of explosion method manufacture, since explosive clad plate destroys normalizing shape in explosion time
The reasons such as state, are heat-treated.During heat treatment, if the protection of inert free gas is after Overheating Treatment, cladding
Metal surface can generally generate the real fine and close oxide layer of a thickness, oxide skin is commonly called as, according to oxide skin explosive clad plate cladding material
The difference of the content ingredient of matter, the color for generating oxide skin have black, grey even green etc..Composite plate multi-layer metal heat treatmet
When usually require for temperature to be heated to 500 DEG C or more, and if it is intended to whole in heat treatment carry out gas shield, to heat treatment
Technique and equipment requirement it is very high, cost is also higher, most producers and the unpowered production method using gas shield.
Except the method for descale generally has 3 kinds:
1, Mechanical Method carries out physics polishing that is, using equipment such as polishing wheels, grinds off the oxide layer of clad surface, exposes metal sheet
Matter;This method can generate more loss in the not high situation of mechanical precision to cladding, and need to usually be polished for a plurality of times, production
Efficiency is lower.
2, chemical method is applied to clad surface using passivating agent for acid-washing, and the oxide layer on surface, dew are removed using chemical reaction
Metal essence out;The method operation is relatively simple, but to consume a large amount of passivating agent for acid-washing, and environmental pollution is more serious.
3, chemical method+Mechanical Method, i.e. in summary 1,2 two methods, first carry out acid wash passivation, then mechanically polished.
The early investment of the method is larger.
In addition, the generation of Hydrogen Brittleness Phenomena should be avoided in the chemical pickling of the materials such as steel.Hydrogen embrittlement is dissolved in steel
Hydrogen is polymerized to hydrogen molecule, and stress is caused to concentrate, and more than the strength degree of steel, tiny crackle is formed inside steel, also known as white
Point.Hydrogen embrittlement is only anti-, uncurable disease.Hydrogen embrittlement is not just eliminated once generation.In the smelting process of material and the manufacture of part and dress
With process (as plating, welding) in enter steel inside Microamounts of Hydrogen (10 minus 6 power magnitudes) it is internal residual or it is outer plus
Stress under cause material embrittlement even crack.When pickling, the hydrogen of generation plays mechanical stripping to substance hard to tolerate and falls off
Effect, is conducive to clean, but atomic hydrogen penetrating into metallic matrix also has the side effect of hydrogen embrittlement.
In view of this, it is necessary to propose that one kind can prepare multiple Explosion composite sheet metals simultaneously, can effectively eliminate or subtract
The equipment and its application method of few boundary effect.
Summary of the invention
The object of the present invention is to provide a kind of simple process, production cost is low, consumption pickling solution is few, low in the pollution of the environment quick-fried
The processing method of fried composite plate heat treatment clad surface oxide layer.
It is a further object to provide a kind of physics and chemical actions to carry out simultaneously, and the explosion of high treating effect is multiple
The processing method of plywood heat treatment clad surface oxide layer.
In order to solve the above-mentioned technical problem, the invention discloses a kind of explosive clad plate heat treatment clad surface oxide layers
Processing method, which comprises the following steps:
S1. it pre-processes;The obvious impurity of clad surface is removed, oil slick is removed in alkali cleaning, then is rinsed well with clear water, drains stand-by;
S2. with two steel riders the roll-in of clad surface opposite direction for several times, so that the oxide layer of clad surface is generated a plurality of crackle;
S3. quartz sand is placed in the mill with heating function, is heated to 75 DEG C -95 DEG C;It is 0.5mol/L- by concentration
2.3mol/L, the aqueous sulfuric acid that temperature is 80 DEG C -95 DEG C pour into quartz sand, are stirred rapidly, mix rear smooth quartz thoroughly
The dilute sulfuric acid hydrops height of sand, smooth rear mill bottom is no more than the 2/3 of quartz sand thickness;The mill be and compound plate shape
Similar, bottom is smooth and area is greater than the plate-like of composite plate;
S4. it will hang and sling in composite plate, the cladding for making composite plate downward, slowly puts down composite plate, makes composite plate back-off in quartz
On sand, composite plate or mill are shaken using vibrator, composite plate is made to generate vibration in the horizontal direction and under acidic environment
With quartz sand friction, worn away for the first time;After wearing away 30-60s for the first time, the quartz sand that composite plate cleans surface contamination is lifted, it is cold
But composite plate, and observe and wear away situation, meanwhile, smooth and heated quartz sand is supplemented in quartz sand surface and is sprayed to 75 DEG C -95 DEG C
Enter the aqueous sulfuric acid in appropriate S3;
S5. after wearing away completion for the first time, by composite plate back-off on quartz sand, shake composite plate or mill using vibrator,
It is worn away, is regrinded when washing, every mill 10s-30s again several times, lift the quartz sand that composite plate cleans surface contamination, it is cooling combined
Plate, and observe and wear away situation, meanwhile, smooth and heated quartz sand sprays into right amount to 75 DEG C -95 DEG C, and in quartz sand surface supplement
Aqueous sulfuric acid in S3;Until the oxide layer of clad surface completely removes;
S6. subsequent processing: the clad surface of composite plate is cleaned, can physically or chemically be polished when necessary.
Preferably, in S2, the pressure of the steel rider roll-in is depending on the intensity of different plied timbers, before roll-in, to steel
Roller is pre-chilled, and makes 15 DEG C lower than the temperature of cladding of steel roller faces temperature or more.
Preferably, it in the S3 and S4, wears away and regrinds for the first time when washing, the pressure that composite plate applies quartz sand is not small
In 80kg/m2;When composite plate self weight is not enough to provide this pressure, additional counterweight must be applied in composite plate upper surface, passed through
Adding steel plate or clump weight makes composite plate be not less than 80kg/m to the pressure that quartz sand applies2。
Preferably, it in the S3 and S4, wears away and regrinds for the first time when washing, ultrasonic wave is set on the upside of composite plate
Device, carries out ultrasonic wave exhaust to clad surface in wearing away, and the ultrasonic frequency is 50 KHz -100KHz.
Preferably, in the S3 and S4, quartz sand tiling after with a thickness of 2-3mm.
Preferably, the quartz sand is less than the fine sand or ultra fine sand of 0.3mm using average grain diameter.
Preferably, in the S3 and S4, when mill shakes, horizontal vibrating frequency is not less than 20Hz.
Preferably, the quartz sand every time for participating in wearing away is more than 500s-800s, is cleaned with clear water to remove impurity elimination
Matter.
Preferably, the quartz sand is using preceding carry out pickling impurity removal, and quartz sand is every should to be carried out more using a period of time
It changes.
Preferably, added with corrosion inhibiter in the aqueous sulfuric acid;The corrosion inhibiter includes pyridine iodine compound, pyridine halogen
One of compound, thiourea derivative are a variety of.
The processing method of explosive clad plate heat treatment clad surface oxide layer of the invention, has at least the following advantages:
1. processing speed is fast, simple process, low to equipment precision requirement, artificial and cost is saved, compared to simple chemical method
Or Mechanical Method, production efficiency are higher.
2. adding acid solution in quartz sand and heating, physics polishing and chemical digesting carry out simultaneously, and processing speed is fast, uniform
Property is good.
3. consuming, pickling solution is few, and environmental pollution is few.
4. low noise, working face is not necessarily to the appearance of a large amount of pickling solutions, safer.
5. it is small to cladding damage, it often wears away one end time and lifts observation, control is facilitated to wear away progress, observe and aoxidized in cladding
Layer wears away situation.
6. being aided with ultrasonic degassing when wearing away, the generation of Hydrogen Brittleness Phenomena is effectively prevented.
7. being preheated before wearing away to quartz sand, the oxide layer directly contact with quartz sand is made to be heated at first, oxide layer with
The reaction of pickling solution is more violent, reduces reacting for plied timber and pickling solution to a certain extent;In addition, loose quartz
Gas of the sand also to generate provides overflow channel, prevents its resident damage cladding.
Specific embodiment
Below by embodiment, the present invention is described in further detail, to enable those skilled in the art referring to specification
Text can be implemented accordingly.
Such as " have " it should be appreciated that used herein, "comprising" and " comprising " term are not precluded one or more
The presence or addition of a other elements or combinations thereof.
Embodiment
A kind of processing method of explosive clad plate heat treatment clad surface oxide layer, which comprises the following steps:
S1. it pre-processes;The obvious impurity of clad surface is removed, oil slick is removed in alkali cleaning, then is rinsed well with clear water, drains stand-by;
S2. with two steel riders the roll-in of clad surface opposite direction for several times, so that the oxide layer of clad surface is generated a plurality of crackle;Meeting under pressure
The oxide layer fragmentation for making clad surface, is easier to be stripped oxide layer in fritter when wearing away.
S3. quartz sand is placed in the mill with heating function, is heated to 90 DEG C;It is 2mol/L by concentration, temperature 90
DEG C aqueous sulfuric acid pour into quartz sand, be stirred rapidly, mix rear smooth quartz sand thoroughly, it is smooth after mill bottom dilute sulphur
Sour hydrops height is the 1/2 of quartz sand thickness;The mill is that, bottom similar to compound plate shape be smooth and area be greater than it is compound
The plate-like of plate;
S4. it will hang and sling in composite plate, the cladding for making composite plate downward, slowly puts down composite plate, makes composite plate back-off in quartz
On sand, composite plate or mill are shaken using vibrator, composite plate is made to generate vibration in the horizontal direction and under acidic environment
With quartz sand friction, worn away for the first time;After wearing away 60s for the first time, the quartz sand that composite plate cleans surface contamination is lifted, it is cooling multiple
Plywood, and observe and wear away situation, meanwhile, smooth and heated quartz sand sprays into appropriate S3 to 90 DEG C, and in quartz sand surface supplement
In aqueous sulfuric acid;Quartz sand is preheated before wearing away, the oxide layer directly contacted with quartz sand is made to be heated at first, is aoxidized
The reaction of layer and pickling solution is more violent, and gas of the loose quartz sand also to generate provides overflow channel, and pickling solution can be with
The capillary channel that is formed between quartz sand rise to oxide layer and reacted;Simultaneously as the Mohs' hardness of quartz sand is 7,
Higher than oxide layer hardness, the friction by quartz sand in oxidation layer surface uniform throughout makes oxide layer along with the progress of pickling
It is gradually stripped in fritter, is conducive to improve and wears away speed, effect is worn away in enhancing.
S5. after wearing away completion for the first time, composite plate is buckled on quartz sand, composite plate or mill are made using vibrator
Vibration, is worn away again several times, is regrinded when washing, every mill 20s, and the quartz sand that composite plate cleans surface contamination is lifted, cooling to answer
Plywood, and observe and wear away situation, meanwhile, smooth and heated quartz sand sprays into appropriate S3 to 90 DEG C, and in quartz sand surface supplement
In aqueous sulfuric acid;Until the oxide layer of clad surface completely removes;Do so to cladding damage it is small, often wear away one end time
Observation is lifted, facilitates control to wear away progress, oxide layer wears away situation in observation cladding.
S6. subsequent processing: the clad surface of composite plate is cleaned, can physically or chemically be polished when necessary.
In S2, the pressure of the steel rider roll-in is depending on the intensity of different plied timbers, before roll-in, carries out to steel rider pre-
It is cold, make 15 DEG C lower than the temperature of cladding of steel roller faces temperature or more.The biggish temperature difference is easier to make oxide layer fragmentation.
It in the S3 and S4, wears away and regrinds for the first time when washing, composite plate is 120kg/m to the pressure that quartz sand applies2;When
When composite plate self weight is not enough to provide this pressure, additional counterweight must be applied in composite plate upper surface, by adding steel plate or matching
Pouring weight makes composite plate be not less than 80kg/m to the pressure that quartz sand applies2.Pressure is bigger, it is better to wear away effect, but pressure is excessive
The uneven accumulation of quartz sand when being likely to result in wearing away, or part are worn away excessively.
In the S3 and S4, wears away and regrind for the first time when washing, supersonic generator is set on the upside of composite plate, in wearing away
Ultrasonic wave exhaust is carried out to clad surface, the ultrasonic frequency is 50 KHz.The propagation loss of ultrasonic wave in a metal is smaller,
A little apply ultrasonic wave on the upside of composite plate, that is, can reach preferable degassing effect, effectively prevent the generation of Hydrogen Brittleness Phenomena, simultaneously
Help to separate cladding and oxide layer under the action of hydrogen.
In the S3 and S4, quartz sand tiling after with a thickness of 2-3mm.
The quartz sand is less than the ultra fine sand of 0.25mm using average grain diameter.
In the S3 and S4, when mill shakes, horizontal vibrating frequency is not less than 20Hz.
The quartz sand every time for participating in wearing away is more than 500s-800s, is cleaned with clear water to remove impurity.Wear away one section
After time, the accumulation of the reaction products such as ferric sulfate in acid solution will affect pickling effect, should be cleaned or be replaced in time.
The quartz sand is using preceding carry out pickling impurity removal, and quartz sand is every should to be replaced using a period of time.Quartz sand
In use for some time, the corner angle of particle gradually can be crushed or be lost, cause to wear away effect reduction.
Added with corrosion inhibiter in the aqueous sulfuric acid;The corrosion inhibiter includes pyridine iodine compound, pyridinium halide, thiocarbamide
One of derivative is a variety of.It is method commonly used in the art that corrosion inhibiter is added in pickling solution.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily
Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited
In specific details and embodiment shown and described herein.