CN109807697A - The processing method of explosive clad plate heat treatment clad surface oxide layer - Google Patents

The processing method of explosive clad plate heat treatment clad surface oxide layer Download PDF

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Publication number
CN109807697A
CN109807697A CN201910053680.6A CN201910053680A CN109807697A CN 109807697 A CN109807697 A CN 109807697A CN 201910053680 A CN201910053680 A CN 201910053680A CN 109807697 A CN109807697 A CN 109807697A
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quartz sand
oxide layer
composite plate
clad
heat treatment
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CN109807697B (en
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刘钢
寇曦云
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Weihai Hongfang Metal Composites Co Ltd
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Weihai Hongfang Metal Composites Co Ltd
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Abstract

This case is related to a kind of processing method of explosive clad plate heat treatment clad surface oxide layer, including pretreatment, roll-in, paving disk, wears away, wears away again and subsequent processing for the first time;The present invention is small to cladding damage, often wears away one end time and lifts observation, facilitates control to wear away progress, oxide layer wears away situation in observation cladding;Consumption pickling solution is few, and environmental pollution is few;Processing speed is fast, simple process, low to equipment precision requirement, saves artificial and cost, compared to simple chemical method or Mechanical Method, production efficiency is higher.

Description

The processing method of explosive clad plate heat treatment clad surface oxide layer
Technical field
The invention belongs to Explosion composite technical fields, and in particular to a kind of explosive clad plate heat treatment clad surface oxide layer Processing method.
Background technique
The prior art uses the composite metal plate of explosion method manufacture, since explosive clad plate destroys normalizing shape in explosion time The reasons such as state, are heat-treated.During heat treatment, if the protection of inert free gas is after Overheating Treatment, cladding Metal surface can generally generate the real fine and close oxide layer of a thickness, oxide skin is commonly called as, according to oxide skin explosive clad plate cladding material The difference of the content ingredient of matter, the color for generating oxide skin have black, grey even green etc..Composite plate multi-layer metal heat treatmet When usually require for temperature to be heated to 500 DEG C or more, and if it is intended to whole in heat treatment carry out gas shield, to heat treatment Technique and equipment requirement it is very high, cost is also higher, most producers and the unpowered production method using gas shield.
Except the method for descale generally has 3 kinds:
1, Mechanical Method carries out physics polishing that is, using equipment such as polishing wheels, grinds off the oxide layer of clad surface, exposes metal sheet Matter;This method can generate more loss in the not high situation of mechanical precision to cladding, and need to usually be polished for a plurality of times, production Efficiency is lower.
2, chemical method is applied to clad surface using passivating agent for acid-washing, and the oxide layer on surface, dew are removed using chemical reaction Metal essence out;The method operation is relatively simple, but to consume a large amount of passivating agent for acid-washing, and environmental pollution is more serious.
3, chemical method+Mechanical Method, i.e. in summary 1,2 two methods, first carry out acid wash passivation, then mechanically polished. The early investment of the method is larger.
In addition, the generation of Hydrogen Brittleness Phenomena should be avoided in the chemical pickling of the materials such as steel.Hydrogen embrittlement is dissolved in steel Hydrogen is polymerized to hydrogen molecule, and stress is caused to concentrate, and more than the strength degree of steel, tiny crackle is formed inside steel, also known as white Point.Hydrogen embrittlement is only anti-, uncurable disease.Hydrogen embrittlement is not just eliminated once generation.In the smelting process of material and the manufacture of part and dress With process (as plating, welding) in enter steel inside Microamounts of Hydrogen (10 minus 6 power magnitudes) it is internal residual or it is outer plus Stress under cause material embrittlement even crack.When pickling, the hydrogen of generation plays mechanical stripping to substance hard to tolerate and falls off Effect, is conducive to clean, but atomic hydrogen penetrating into metallic matrix also has the side effect of hydrogen embrittlement.
In view of this, it is necessary to propose that one kind can prepare multiple Explosion composite sheet metals simultaneously, can effectively eliminate or subtract The equipment and its application method of few boundary effect.
Summary of the invention
The object of the present invention is to provide a kind of simple process, production cost is low, consumption pickling solution is few, low in the pollution of the environment quick-fried The processing method of fried composite plate heat treatment clad surface oxide layer.
It is a further object to provide a kind of physics and chemical actions to carry out simultaneously, and the explosion of high treating effect is multiple The processing method of plywood heat treatment clad surface oxide layer.
In order to solve the above-mentioned technical problem, the invention discloses a kind of explosive clad plate heat treatment clad surface oxide layers Processing method, which comprises the following steps:
S1. it pre-processes;The obvious impurity of clad surface is removed, oil slick is removed in alkali cleaning, then is rinsed well with clear water, drains stand-by;
S2. with two steel riders the roll-in of clad surface opposite direction for several times, so that the oxide layer of clad surface is generated a plurality of crackle;
S3. quartz sand is placed in the mill with heating function, is heated to 75 DEG C -95 DEG C;It is 0.5mol/L- by concentration 2.3mol/L, the aqueous sulfuric acid that temperature is 80 DEG C -95 DEG C pour into quartz sand, are stirred rapidly, mix rear smooth quartz thoroughly The dilute sulfuric acid hydrops height of sand, smooth rear mill bottom is no more than the 2/3 of quartz sand thickness;The mill be and compound plate shape Similar, bottom is smooth and area is greater than the plate-like of composite plate;
S4. it will hang and sling in composite plate, the cladding for making composite plate downward, slowly puts down composite plate, makes composite plate back-off in quartz On sand, composite plate or mill are shaken using vibrator, composite plate is made to generate vibration in the horizontal direction and under acidic environment With quartz sand friction, worn away for the first time;After wearing away 30-60s for the first time, the quartz sand that composite plate cleans surface contamination is lifted, it is cold But composite plate, and observe and wear away situation, meanwhile, smooth and heated quartz sand is supplemented in quartz sand surface and is sprayed to 75 DEG C -95 DEG C Enter the aqueous sulfuric acid in appropriate S3;
S5. after wearing away completion for the first time, by composite plate back-off on quartz sand, shake composite plate or mill using vibrator, It is worn away, is regrinded when washing, every mill 10s-30s again several times, lift the quartz sand that composite plate cleans surface contamination, it is cooling combined Plate, and observe and wear away situation, meanwhile, smooth and heated quartz sand sprays into right amount to 75 DEG C -95 DEG C, and in quartz sand surface supplement Aqueous sulfuric acid in S3;Until the oxide layer of clad surface completely removes;
S6. subsequent processing: the clad surface of composite plate is cleaned, can physically or chemically be polished when necessary.
Preferably, in S2, the pressure of the steel rider roll-in is depending on the intensity of different plied timbers, before roll-in, to steel Roller is pre-chilled, and makes 15 DEG C lower than the temperature of cladding of steel roller faces temperature or more.
Preferably, it in the S3 and S4, wears away and regrinds for the first time when washing, the pressure that composite plate applies quartz sand is not small In 80kg/m2;When composite plate self weight is not enough to provide this pressure, additional counterweight must be applied in composite plate upper surface, passed through Adding steel plate or clump weight makes composite plate be not less than 80kg/m to the pressure that quartz sand applies2
Preferably, it in the S3 and S4, wears away and regrinds for the first time when washing, ultrasonic wave is set on the upside of composite plate Device, carries out ultrasonic wave exhaust to clad surface in wearing away, and the ultrasonic frequency is 50 KHz -100KHz.
Preferably, in the S3 and S4, quartz sand tiling after with a thickness of 2-3mm.
Preferably, the quartz sand is less than the fine sand or ultra fine sand of 0.3mm using average grain diameter.
Preferably, in the S3 and S4, when mill shakes, horizontal vibrating frequency is not less than 20Hz.
Preferably, the quartz sand every time for participating in wearing away is more than 500s-800s, is cleaned with clear water to remove impurity elimination Matter.
Preferably, the quartz sand is using preceding carry out pickling impurity removal, and quartz sand is every should to be carried out more using a period of time It changes.
Preferably, added with corrosion inhibiter in the aqueous sulfuric acid;The corrosion inhibiter includes pyridine iodine compound, pyridine halogen One of compound, thiourea derivative are a variety of.
The processing method of explosive clad plate heat treatment clad surface oxide layer of the invention, has at least the following advantages:
1. processing speed is fast, simple process, low to equipment precision requirement, artificial and cost is saved, compared to simple chemical method Or Mechanical Method, production efficiency are higher.
2. adding acid solution in quartz sand and heating, physics polishing and chemical digesting carry out simultaneously, and processing speed is fast, uniform Property is good.
3. consuming, pickling solution is few, and environmental pollution is few.
4. low noise, working face is not necessarily to the appearance of a large amount of pickling solutions, safer.
5. it is small to cladding damage, it often wears away one end time and lifts observation, control is facilitated to wear away progress, observe and aoxidized in cladding Layer wears away situation.
6. being aided with ultrasonic degassing when wearing away, the generation of Hydrogen Brittleness Phenomena is effectively prevented.
7. being preheated before wearing away to quartz sand, the oxide layer directly contact with quartz sand is made to be heated at first, oxide layer with The reaction of pickling solution is more violent, reduces reacting for plied timber and pickling solution to a certain extent;In addition, loose quartz Gas of the sand also to generate provides overflow channel, prevents its resident damage cladding.
Specific embodiment
Below by embodiment, the present invention is described in further detail, to enable those skilled in the art referring to specification Text can be implemented accordingly.
Such as " have " it should be appreciated that used herein, "comprising" and " comprising " term are not precluded one or more The presence or addition of a other elements or combinations thereof.
Embodiment
A kind of processing method of explosive clad plate heat treatment clad surface oxide layer, which comprises the following steps:
S1. it pre-processes;The obvious impurity of clad surface is removed, oil slick is removed in alkali cleaning, then is rinsed well with clear water, drains stand-by;
S2. with two steel riders the roll-in of clad surface opposite direction for several times, so that the oxide layer of clad surface is generated a plurality of crackle;Meeting under pressure The oxide layer fragmentation for making clad surface, is easier to be stripped oxide layer in fritter when wearing away.
S3. quartz sand is placed in the mill with heating function, is heated to 90 DEG C;It is 2mol/L by concentration, temperature 90 DEG C aqueous sulfuric acid pour into quartz sand, be stirred rapidly, mix rear smooth quartz sand thoroughly, it is smooth after mill bottom dilute sulphur Sour hydrops height is the 1/2 of quartz sand thickness;The mill is that, bottom similar to compound plate shape be smooth and area be greater than it is compound The plate-like of plate;
S4. it will hang and sling in composite plate, the cladding for making composite plate downward, slowly puts down composite plate, makes composite plate back-off in quartz On sand, composite plate or mill are shaken using vibrator, composite plate is made to generate vibration in the horizontal direction and under acidic environment With quartz sand friction, worn away for the first time;After wearing away 60s for the first time, the quartz sand that composite plate cleans surface contamination is lifted, it is cooling multiple Plywood, and observe and wear away situation, meanwhile, smooth and heated quartz sand sprays into appropriate S3 to 90 DEG C, and in quartz sand surface supplement In aqueous sulfuric acid;Quartz sand is preheated before wearing away, the oxide layer directly contacted with quartz sand is made to be heated at first, is aoxidized The reaction of layer and pickling solution is more violent, and gas of the loose quartz sand also to generate provides overflow channel, and pickling solution can be with The capillary channel that is formed between quartz sand rise to oxide layer and reacted;Simultaneously as the Mohs' hardness of quartz sand is 7, Higher than oxide layer hardness, the friction by quartz sand in oxidation layer surface uniform throughout makes oxide layer along with the progress of pickling It is gradually stripped in fritter, is conducive to improve and wears away speed, effect is worn away in enhancing.
S5. after wearing away completion for the first time, composite plate is buckled on quartz sand, composite plate or mill are made using vibrator Vibration, is worn away again several times, is regrinded when washing, every mill 20s, and the quartz sand that composite plate cleans surface contamination is lifted, cooling to answer Plywood, and observe and wear away situation, meanwhile, smooth and heated quartz sand sprays into appropriate S3 to 90 DEG C, and in quartz sand surface supplement In aqueous sulfuric acid;Until the oxide layer of clad surface completely removes;Do so to cladding damage it is small, often wear away one end time Observation is lifted, facilitates control to wear away progress, oxide layer wears away situation in observation cladding.
S6. subsequent processing: the clad surface of composite plate is cleaned, can physically or chemically be polished when necessary.
In S2, the pressure of the steel rider roll-in is depending on the intensity of different plied timbers, before roll-in, carries out to steel rider pre- It is cold, make 15 DEG C lower than the temperature of cladding of steel roller faces temperature or more.The biggish temperature difference is easier to make oxide layer fragmentation.
It in the S3 and S4, wears away and regrinds for the first time when washing, composite plate is 120kg/m to the pressure that quartz sand applies2;When When composite plate self weight is not enough to provide this pressure, additional counterweight must be applied in composite plate upper surface, by adding steel plate or matching Pouring weight makes composite plate be not less than 80kg/m to the pressure that quartz sand applies2.Pressure is bigger, it is better to wear away effect, but pressure is excessive The uneven accumulation of quartz sand when being likely to result in wearing away, or part are worn away excessively.
In the S3 and S4, wears away and regrind for the first time when washing, supersonic generator is set on the upside of composite plate, in wearing away Ultrasonic wave exhaust is carried out to clad surface, the ultrasonic frequency is 50 KHz.The propagation loss of ultrasonic wave in a metal is smaller, A little apply ultrasonic wave on the upside of composite plate, that is, can reach preferable degassing effect, effectively prevent the generation of Hydrogen Brittleness Phenomena, simultaneously Help to separate cladding and oxide layer under the action of hydrogen.
In the S3 and S4, quartz sand tiling after with a thickness of 2-3mm.
The quartz sand is less than the ultra fine sand of 0.25mm using average grain diameter.
In the S3 and S4, when mill shakes, horizontal vibrating frequency is not less than 20Hz.
The quartz sand every time for participating in wearing away is more than 500s-800s, is cleaned with clear water to remove impurity.Wear away one section After time, the accumulation of the reaction products such as ferric sulfate in acid solution will affect pickling effect, should be cleaned or be replaced in time.
The quartz sand is using preceding carry out pickling impurity removal, and quartz sand is every should to be replaced using a period of time.Quartz sand In use for some time, the corner angle of particle gradually can be crushed or be lost, cause to wear away effect reduction.
Added with corrosion inhibiter in the aqueous sulfuric acid;The corrosion inhibiter includes pyridine iodine compound, pyridinium halide, thiocarbamide One of derivative is a variety of.It is method commonly used in the art that corrosion inhibiter is added in pickling solution.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details and embodiment shown and described herein.

Claims (10)

1. a kind of processing method of explosive clad plate heat treatment clad surface oxide layer, which comprises the following steps:
S1. it pre-processes;The obvious impurity of clad surface is removed, oil slick is removed in alkali cleaning, then is rinsed well with clear water, drains stand-by;
S2. with two steel riders the roll-in of clad surface opposite direction for several times, so that the oxide layer of clad surface is generated a plurality of crackle;
S3. quartz sand is placed in the mill with heating function, is heated to 75 DEG C -95 DEG C;It is 0.5mol/L- by concentration 2.3mol/L, the aqueous sulfuric acid that temperature is 80 DEG C -95 DEG C pour into quartz sand, are stirred rapidly, mix rear smooth quartz thoroughly The dilute sulfuric acid hydrops height of sand, smooth rear mill bottom is no more than the 2/3 of quartz sand thickness;The mill be and compound plate shape Similar, bottom is smooth and area is greater than the plate-like of composite plate;
S4. it will hang and sling in composite plate, the cladding for making composite plate downward, slowly puts down composite plate, makes composite plate back-off in quartz On sand, composite plate or mill are shaken using vibrator, composite plate is made to generate vibration in the horizontal direction and under acidic environment With quartz sand friction, worn away for the first time;After wearing away 30-60s for the first time, the quartz sand that composite plate cleans surface contamination is lifted, it is cold But composite plate, and observe and wear away situation, meanwhile, smooth and heated quartz sand is supplemented in quartz sand surface and is sprayed to 75 DEG C -95 DEG C Enter the aqueous sulfuric acid in appropriate S3;
S5. after wearing away completion for the first time, by composite plate back-off on quartz sand, shake composite plate or mill using vibrator, It is worn away, is regrinded when washing, every mill 10s-30s again several times, lift the quartz sand that composite plate cleans surface contamination, it is cooling combined Plate, and observe and wear away situation, meanwhile, smooth and heated quartz sand sprays into right amount to 75 DEG C -95 DEG C, and in quartz sand surface supplement Aqueous sulfuric acid in S3;Until the oxide layer of clad surface completely removes;
S6. subsequent processing: the clad surface of composite plate is cleaned, can physically or chemically be polished when necessary.
2. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that S2 In, the pressure of the steel rider roll-in before roll-in, is pre-chilled steel rider depending on the intensity of different plied timbers, makes steel rider table 15 DEG C lower than the temperature of cladding of face temperature or more.
3. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that institute It states in S3 and S4, wears away and regrind for the first time when washing, the pressure that composite plate applies quartz sand is not less than 80kg/m2;Work as composite plate When self weight is not enough to provide this pressure, additional counterweight must be applied in composite plate upper surface, made by adding steel plate or clump weight Composite plate is not less than 80kg/m to the pressure that quartz sand applies2
4. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that institute It states in S3 and S4, wears away and regrind for the first time when washing, supersonic generator is set on the upside of composite plate, to clad surface in wearing away Ultrasonic wave exhaust is carried out, the ultrasonic frequency is 50 KHz -100KHz.
5. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that institute State in S3 and S4, quartz sand tiling after with a thickness of 2-3mm.
6. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that institute State fine sand or ultra fine sand that quartz sand is less than 0.3mm using average grain diameter.
7. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that institute It states in S3 and S4, when mill shakes, horizontal vibrating frequency is not less than 20Hz.
8. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that institute Stating quartz sand every time for participating in wearing away is more than 500s-800s, is cleaned with clear water to remove impurity.
9. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that institute It states quartz sand and is using preceding carry out pickling impurity removal, quartz sand is every should to be replaced using a period of time.
10. the processing method of explosive clad plate heat treatment clad surface oxide layer as described in claim 1, which is characterized in that Added with corrosion inhibiter in the aqueous sulfuric acid;The corrosion inhibiter includes pyridine iodine compound, pyridinium halide, in thiourea derivative It is one or more.
CN201910053680.6A 2019-01-24 2019-01-24 Method for treating oxide layer on surface of heat treatment multiple layer of explosive composite board Active CN109807697B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112643501A (en) * 2019-10-12 2021-04-13 丹阳亿鑫合金有限公司 Method for removing oxide layer on surface of nickel-chromium alloy

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CN103624636A (en) * 2013-11-27 2014-03-12 天广消防股份有限公司 Surface processing process of aluminum and aluminum alloy workpieces
CN104149034A (en) * 2014-08-22 2014-11-19 攀钢集团成都钢钒有限公司 Method for removing oxide layers on inner surface and outer surface of titanium alloy seamless tube
CN204123240U (en) * 2014-08-22 2015-01-28 张坤 Sheet metal surface oxide skin polishing removal machine
CN206289308U (en) * 2017-01-05 2017-06-30 惠安县曼享家居设计有限公司 One kind removal wire surface iron scale device
CN207873816U (en) * 2018-01-10 2018-09-18 潘宇成 A kind of ultrasonic wave processing equipment of continuous removal metal sheet surface oxide skin

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Publication number Priority date Publication date Assignee Title
US5669978A (en) * 1995-07-03 1997-09-23 Brown; Mattie L. Method for removing scale from silver articles using an aqueous oxalic acid solution
CN102581735A (en) * 2011-11-22 2012-07-18 泸州北方化学工业有限公司 Method for treating oxide layers of multilayer heat treatment surface of explosive composite plate
CN103624636A (en) * 2013-11-27 2014-03-12 天广消防股份有限公司 Surface processing process of aluminum and aluminum alloy workpieces
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CN204123240U (en) * 2014-08-22 2015-01-28 张坤 Sheet metal surface oxide skin polishing removal machine
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112643501A (en) * 2019-10-12 2021-04-13 丹阳亿鑫合金有限公司 Method for removing oxide layer on surface of nickel-chromium alloy
CN112643501B (en) * 2019-10-12 2022-06-24 丹阳亿鑫合金有限公司 Method for removing oxide layer on surface of nickel-chromium alloy

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Denomination of invention: Treatment of oxide layer on the surface of explosive clad plate during heat treatment

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