CN207873505U - A kind of band steel bonding machine for steel grating manufacture - Google Patents
A kind of band steel bonding machine for steel grating manufacture Download PDFInfo
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- CN207873505U CN207873505U CN201820135967.4U CN201820135967U CN207873505U CN 207873505 U CN207873505 U CN 207873505U CN 201820135967 U CN201820135967 U CN 201820135967U CN 207873505 U CN207873505 U CN 207873505U
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Abstract
The utility model is related to steel grating manufacturing technology fields, specifically disclose a kind of band steel bonding machine for steel grating manufacture, including rack, Y-axis guide plate, Z axis guide plate, welding gun, welding gun seat and multiple slide rail pairs, the slide rail pair includes X-axis slide rail, Y-axis sliding rail, Z axis slide rail, the rack is equipped with the weld job face being mutually parallel and product placed side, the Y-axis guide plate is connect by X-axis slide rail with the rack, the Z axis guide plate is connect by Y-axis sliding rail with the Y-axis guide plate, the welding gun seat is connect by Z axis slide rail with the Z axis guide plate, the welding gun is installed on the welding gun seat；Using the technical program, raw material obtain preferable positioning on fixture, and welding gun welding job simultaneously improves production efficiency, alleviates labor intensity, ensure that all solder joints are consistent, improve band steel welding quality.
Description
Technical field
The utility model is related to steel grating manufacturing technology fields, are welded more particularly to a kind of band steel for steel grating manufacture
It picks.
Background technology
Steel grating is also known as grate, is to carry out cross arrangement according to certain spacing and cross bar with band steel, and weld
There are a kind of steel product of rectangular grid, steel grating to be mainly used as ditch cover board, steel structure platform plate, the pedal of steel ladder at centre
Plate etc., steel grating have the performances such as ventilation, daylighting, heat dissipation, anti-skidding, explosion-proof, and the production of steel grating is mainly by Large-scale professional at present
Welding equipment produces, and when welding, cross bar is arranged in band steel top first, then implements pressure welding on cross bar cross bar and reinforcing bar
Welding fabrication, the welding equipment impact greatly there are equipment complexity and to power grid, and Original equipment investment is huge.
In the prior art, manual welding mode still being used to most of welding of band steel and cross bar, pad is of poor quality,
Efficiency is low, easily causes the feelings such as solder skip and rosin joint, and pad consistency is poor, causes the qualification rate of finished product steel grating relatively low,
Such as：Publication No.：The patent document of " CN102853245A " discloses a kind of steel grating and device therefor and production method,
Steel grating includes band steel and cross bar, and every band steel is equipped with through-hole, and cross bar passes through the corresponding through-hole of band steel, is equipped on the top of band steel
Impression slot；Impression slot corresponds to following cross bar position and forms extruding hole, squeezes hole both sides and is respectively formed left protuberance and right protuberance, flat
The through-hole outer wall of steel is connected between the left protuberance and right protuberance；Or impression slot corresponds to following cross bar position and is equipped with card
The outer wall of slot, through-hole is connected in the card slot.The equipment that the utility model produces steel grating, including pressure head and the first slot
Template, the utility model additionally provide a kind of production steel grating method, include the following steps：Process band steel through-hole；Band steel is inserted
It is connected in the band steel slot of the 1st kind of slot template；Cross bar is passed through the correspondence through-hole of band steel, baffle are positioned to cross bar；With band
There is the top of the forcing press pressure band steel through-hole of pressure head；Using the technical solution of the utility model, due to the corresponding positions on band steel
It sets and is provided with through-hole, make cross bar through in the through-hole, making finished product steel grating that there is preferable structural strength, but welding side
Phenomena such as formula still uses manual welding mode, and pad consistency is not easy to ensure, be easy to cause rosin joint, solder skip, further, since
Without being preferably pre-positioned between cross bar and band steel, in welding process, welds generated high temperature and cause cross bar or band steel
Deformation is easy tod produce, the accuracy of manufacture of finished product steel grating is affected, production automation degree is low, and processing through-hole on band steel need to
More working hour is expended, position inaccurate, production efficiency is high.
Utility model content
The utility model in order to solve the problems, such as the above-mentioned prior art when, provide it is a kind of for steel grating manufacture
Band steel bonding machine.
To achieve the above object, the utility model uses following technical scheme：
It is a kind of for steel grating manufacture band steel bonding machine, including rack, Y-axis guide plate, Z axis guide plate, welding gun, welding gun seat with
And multiple slide rail pairs, the slide rail pair include X-axis slide rail, Y-axis sliding rail, Z axis slide rail, the rack is equipped with the welding being mutually parallel
Work surface and product placed side, the Y-axis guide plate are connect by X-axis slide rail with the rack, and the Z axis guide plate is slided by Y-axis
Rail is connect with the Y-axis guide plate, and the welding gun seat is connect by Z axis slide rail with the Z axis guide plate, and the welding gun is installed on described
On welding gun seat.
Preferably, the quantity of the Y-axis guide plate is 2 pieces.
Preferably, the quantity of the Z axis guide plate is 2 times of the quantity of the Y-axis guide plate.
Preferably, the weld job face is parallel with horizontal plane.
Preferably, the Y-axis guide plate is perpendicular to the product placed side.
Further, the band steel bonding machine for steel grating manufacture further includes multigroup ball screw assembly, and multiple electricity
Machine, ball screw assembly, are connected by lead screw and multiple feed screw nuts and are formed, and the both ends of lead screw are pacified by the way that bearing block is fixed respectively
Loaded on the weld job face, Y-axis guide plate and Z axis guide plate, motor is fixedly installed in weld job face, Y respectively
On spindle guide plate and Z axis guide plate, and lead screw at least one end is fixedly connected with motor output shaft.
Advantageous effect is：For the utility model by rational design, one side is more to work at the same time welding gun, makes each weldering
Contact quality is consistent, and improves the quality of steel grating finished product, and on the other hand, welding gun can in the region of equipment welding job face
It is adjusted in space three-dimensional direction, the mobile of welding gun drives ball-screw auxiliary driving using servo motor, ensure that welding gun moves
Dynamic precision, improves welding quality, improves production efficiency, reduces operator's labor intensity.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific implementation mode or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar
Element or part are generally identified by similar reference numeral.In attached drawing, each element or part might not be according to actual ratios
It draws.
Fig. 1 is a kind of shaft side figure of band steel bonding machine for steel grating manufacture of the utility model；
Fig. 2 is a kind of front view of band steel bonding machine for steel grating manufacture of the utility model；
Fig. 3 is a kind of left view of band steel bonding machine for steel grating manufacture of the utility model；
In figure, 1 is rack, 101- racks, 102- products placed side, 2-Y spindle guide plates, 3-Z spindle guide plates, 4- welding guns, 5- welderings
Gun platform, 6- slide rail pairs, 7- ball screw assembly,s, 8- motors, 601-X axis sliding rails, 602-Y axis sliding rails, 603-Z axis sliding rails, 701-X axis
Lead screw, 702-Y axial filament bars, 703-Z axial filament bars, 801-X spindle motors, 802-Y spindle motors, 803-Z spindle motors.
Specific implementation mode
The utility model is further described with reference to embodiment.
The utility model provides a kind of band steel bonding machine for steel grating manufacture, as shown in Figure 1 to Figure 3, including rack
1, Y-axis guide plate 2, Z axis guide plate 3, welding gun 4, welding gun seat 5 and multiple slide rail pairs 6, rack 1 are equipped with the weld job being mutually parallel
Face 101 and product placed side 102, Y-axis guide plate 2 are connect by X-axis slide rail 601 with rack 1, and Z axis guide plate 3 passes through Y-axis sliding rail 602
It is connect with Y-axis guide plate 2, welding gun seat 5 is connect by Z axis slide rail 603 with Z axis guide plate 3, and welding gun 4 is installed on welding gun seat 5.
Using the technical solution of the utility model, the equipment is by being positioned over the raw material for manufacturing steel grating with fixation
On the fixture of form, then the pre-installed parts of fixture and raw material are uniformly positioned on the product placed side of equipment, make former material
Material obtains good positioning before manufacture, then, then welding by the welding gun in equipment while to raw material, due to original
Material accurate positioning improves Product jointing quality, meanwhile, it is more that welding gun is worked at the same time, so that each welding point mass is kept one
It causes, improves the quality of steel grating finished product, on the other hand, welding gun can be in space three-dimensional direction in the region of equipment welding job face
It is adjusted, the mobile of welding gun drives ball-screw auxiliary driving using servo motor, ensure that the precision of welding gun movement, improves
Welding quality improves production efficiency, reduces operator's labor intensity.
Further, the quantity of Y-axis guide plate 2 is 2 pieces.The quantity of Z axis guide plate 3 is 2 times of the quantity of Y-axis guide plate 2.Using
The technical solution, for use it is more welding gun be carried out at the same time welding lay a good foundation, improve the welding effect of steel grating welding procedure
Rate reduces working time.
Further, weld job face 102 is parallel with horizontal plane.Y-axis guide plate 2 is perpendicular to product placed side 102.Using this
Technical solution, when using it is more welding gun is worked at the same time when, prevent terminating on product placed side with ensure that product horizontal, ensure welding
Finished product afterwards remains straight, improves Product jointing quality.
Further, the band steel bonding machine for steel grating manufacture further includes multigroup ball screw assembly, 7 and multiple motors 8,
The both ends of lead screw 7 are fixedly installed in by bearing block respectively on weld job face 101, Y-axis guide plate 2 and Z axis guide plate 3, and motor 8 divides
It is not fixedly installed on weld job face 101, Y-axis guide plate 2 and Z axis guide plate 3, and at least one end of lead screw 7 is exported with motor 8
Axis is fixedly connected.The nominal diameter of lead screw 7 is 16mm.The helical pitch of lead screw 7 is 5mm.Every group of ball screw assembly, 7 respectively with welding
Work surface 101, Y-axis guide plate 2 and Z axis guide plate 3 are arranged in parallel.Rack 1 is made using the welding of rectangle shape steel tube.As shown in Figure 1, electric
Machine 8 includes mainly X-axis motor 801, y-axis motor 802, Z axis motor 803, and lead screw 7 includes mainly X-axis lead screw 701, Y-axis lead screw
702, Z axis lead screw 703, wherein X-axis motor 801, y-axis motor 802, Z axis motor 803 pass through X-axis lead screw 701, Y-axis silk respectively
Bar 702, Z axis lead screw 703 drive X-axis slide rail, Y-axis sliding rail, Z axis slide rail movement.
Welding gun ensure that by using the welding gun feed mechanism of ball screw assembly, and motor form using the technical solution
The feed accuracy of three-dimensional space direction in welding job face can meet height since the transmission accuracy of ball screw assembly, is very high
The demand of precision welding, ensure that Product jointing quality, and keep movement of the welding gun in space more convenient and automate, compares
The method for using human weld in the prior art, welding temperature, weld interval, angle of welding gun when ensure that each solder joint etc. are each
Item welding parameter is consistent, ensure that Product jointing quality.
There are mainly two types of the existing band steel welding equipments for applying to the steel grating manufacturing：One, human weld's equipment, i.e.,
Worker uses soldering appliance, is such as welded, is welded to band steel；Two, using robot welder, which includes mainly weldering
The cost of welding robot and vision system, the equipment is high.
It is made comparisons using the utility model and above two method, relevant parameter is specifically as shown in table 1.
Above-mentioned labor wage is using tier 2 cities income as reference.
For the utility model compared with human weld's equipment, production environment is good, small to the physical and mental health damage of worker, and institute
Need number of workers few, field management is simple, and the single-piece work time is few compared with human weld's method, reduces 77.5%, production efficiency
It is effectively improved.
For the utility model compared with robot welder, the single-piece work time is short, reduces 75%, effectively improves
Productivity, production environment is good, avoids pressure drag weldering early period and separating and cutting process, reduces noise；And the total less investment of equipment, equipment
Easy to operate, failure rate is low, and maintenance cost is low, is generally effectively reduced production cost.
Although the foregoing describe specific embodiment of the present utility model, it will be appreciated by those of skill in the art that
These are merely examples, and the scope of protection of the utility model is defined by the appended claims.Those skilled in the art
Member can make these embodiments numerous variations or repair under the premise of without departing substantially from the principles of the present invention and essence
Change, but these change and modification each fall within the scope of protection of the utility model.
Claims (6)
1. a kind of band steel bonding machine for steel grating manufacture, it is characterised in that：It is led including rack (1), Y-axis guide plate (2), Z axis
Plate (3), welding gun (4), welding gun seat (5) and multiple slide rail pairs (6), the slide rail pair (6) include X-axis slide rail (601), Y-axis cunning
Rail (602), Z axis slide rail (603), the rack (1) are equipped with the weld job face (101) being mutually parallel and product placed side
(102), the Y-axis guide plate (2) is connect by X-axis slide rail (601) with the rack (1), and the Z axis guide plate (3) is slided by Y-axis
Rail (602) is connect with the Y-axis guide plate (2), and the welding gun seat (5) is connected by Z axis slide rail (603) and the Z axis guide plate (3)
It connects, the welding gun (4) is installed on the welding gun seat (5).
2. a kind of band steel bonding machine for steel grating manufacture according to claim 1, it is characterised in that：The Y-axis is led
The quantity of plate (2) is 2 pieces.
3. a kind of band steel bonding machine for steel grating manufacture according to claim 1, it is characterised in that：The Z axis is led
The quantity of plate (3) is 2 times of the quantity of the Y-axis guide plate (2).
4. a kind of band steel bonding machine for steel grating manufacture according to claim 1, it is characterised in that：The welding is made
Industry face (101) is parallel with horizontal plane.
5. a kind of band steel bonding machine for steel grating manufacture according to claim 1, it is characterised in that：The Y-axis is led
Plate (2) is perpendicular to the product placed side (102).
6. a kind of band steel bonding machine for steel grating manufacture according to claim 1, it is characterised in that：It is described to be used for steel
The band steel bonding machine of panel manufacture further includes multigroup ball screw assembly, (7) and multiple motors (8), and ball screw assembly, (7) is by lead screw
It is connected and forms with multiple feed screw nuts, the both ends of lead screw are fixedly installed in the weld job face by bearing block respectively
(101), on Y-axis guide plate (2) and Z axis guide plate (3), motor (8) is fixedly installed in the weld job face (101) respectively, Y-axis is led
On plate (2) and Z axis guide plate (3), and lead screw at least one end is fixedly connected with motor (8) output shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820135967.4U CN207873505U (en) | 2018-01-26 | 2018-01-26 | A kind of band steel bonding machine for steel grating manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820135967.4U CN207873505U (en) | 2018-01-26 | 2018-01-26 | A kind of band steel bonding machine for steel grating manufacture |
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| Publication Number | Publication Date |
|---|---|
| CN207873505U true CN207873505U (en) | 2018-09-18 |
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ID=63508388
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820135967.4U Active CN207873505U (en) | 2018-01-26 | 2018-01-26 | A kind of band steel bonding machine for steel grating manufacture |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176944A (en) * | 2018-01-26 | 2018-06-19 | 重庆中和智能装备有限公司 | A kind of band steel bonding machine and band steel welding method for steel grating manufacture |
| CN109277718A (en) * | 2018-12-14 | 2019-01-29 | 重庆中和智能装备有限公司 | A kind of steel grating automatic welding production line |
| CN111889932A (en) * | 2020-06-19 | 2020-11-06 | 新兴铸管股份有限公司 | One-step forming device for manual grid plate |
-
2018
- 2018-01-26 CN CN201820135967.4U patent/CN207873505U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108176944A (en) * | 2018-01-26 | 2018-06-19 | 重庆中和智能装备有限公司 | A kind of band steel bonding machine and band steel welding method for steel grating manufacture |
| CN109277718A (en) * | 2018-12-14 | 2019-01-29 | 重庆中和智能装备有限公司 | A kind of steel grating automatic welding production line |
| CN109277718B (en) * | 2018-12-14 | 2024-01-05 | 太仓金硕智控设备有限公司 | Automatic welding production line for steel grating |
| CN111889932A (en) * | 2020-06-19 | 2020-11-06 | 新兴铸管股份有限公司 | One-step forming device for manual grid plate |
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