CN207806953U - A kind of cross bar bonding machine for steel grating manufacture - Google Patents
A kind of cross bar bonding machine for steel grating manufacture Download PDFInfo
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- CN207806953U CN207806953U CN201820148974.8U CN201820148974U CN207806953U CN 207806953 U CN207806953 U CN 207806953U CN 201820148974 U CN201820148974 U CN 201820148974U CN 207806953 U CN207806953 U CN 207806953U
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Abstract
The utility model is related to steel grating manufacturing technology fields, specifically disclose that the utility model is related to steel grating manufacturing technology fields, specifically disclose a kind of cross bar bonding machine for steel grating manufacture, including a rack, rack is equipped with the welding job face being mutually parallel, fixed a pair of mounting plate in the rack, one X-axis guide plate is slidably mounted on by a pair of of X-axis slide rail pair on the mounting plate, multiple Z axis guide plates are slidably mounted on by a Z axis slide rail pair on the X-axis guide plate, welding gun seat can be installed on up or down on the Z axis guide plate, welding gun is installed on the welding gun seat.The utility model ensure that the precision of welding gun movement, improves welding quality, improves production efficiency, reduces operator's labor intensity, significantly reduce energy consumption.
Description
Technical field
The utility model is related to steel grating manufacturing technology fields, are welded more particularly to a kind of cross bar for steel grating manufacture
It picks.
Background technology
Steel grating is also known as grate, is to carry out cross arrangement according to certain spacing and cross bar with band steel, and weld
There are a kind of steel product of rectangular grid, steel grating to be mainly used as ditch cover board, steel structure platform plate, the pedal of steel ladder at centre
Plate etc., steel grating have the performances such as ventilation, daylighting, heat dissipation, anti-skidding, explosion-proof, and the production of steel grating is mainly by Large-scale professional at present
Welding equipment produces, and when welding, cross bar is arranged in band steel top first, then implements pressure welding on cross bar cross bar and reinforcing bar
Welding fabrication, the welding equipment impact greatly there are equipment complexity and to power grid, and Original equipment investment is huge.
In the prior art, manual welding mode still being used to most of welding of band steel and cross bar, pad is of poor quality,
Efficiency is low, easily causes the feelings such as solder skip and rosin joint, and pad consistency is poor, causes the qualification rate of finished product steel grating relatively low,
Such as：Publication No.：The patent document of " CN102853245A " discloses a kind of steel grating and device therefor and production method,
Steel grating includes band steel and cross bar, and every band steel is equipped with through-hole, and cross bar passes through the corresponding through-hole of band steel, is equipped on the top of band steel
Impression slot；Impression slot corresponds to following cross bar position and forms extruding hole, squeezes hole both sides and is respectively formed left protuberance and right protuberance, flat
The through-hole outer wall of steel is connected between the left protuberance and right protuberance；Or impression slot corresponds to following cross bar position and is equipped with card
The outer wall of slot, through-hole is connected in the card slot.The equipment that the utility model produces steel grating, including pressure head and the first slot
Template, the utility model additionally provide a kind of production steel grating method, include the following steps：Process band steel through-hole；Band steel is inserted
It is connected in the band steel slot of the 1st kind of slot template；Cross bar is passed through the correspondence through-hole of band steel, baffle are positioned to cross bar；With band
There is the top of the forcing press pressure band steel through-hole of pressure head；Using the technical solution of the utility model, due to the corresponding positions on band steel
It sets and is provided with through-hole, make cross bar through in the through-hole, making finished product steel grating that there is preferable structural strength, but welding side
Phenomena such as formula still uses manual welding mode, and pad consistency is not easy to ensure, be easy to cause rosin joint, solder skip, further, since
Without being preferably pre-positioned between cross bar and band steel, in welding process, welds generated high temperature and cause cross bar or band steel
Deformation is easy tod produce, the accuracy of manufacture of finished product steel grating is affected, production automation degree is low, and processing through-hole on band steel need to
More working hour is expended, position inaccurate, production efficiency is high.
Utility model content
The utility model in order to solve the problems, such as the above-mentioned prior art when, provide it is a kind of for steel grating manufacture
Cross bar bonding machine.
To achieve the above object, the utility model uses following technical scheme：
Cross bar bonding machine of the kind for steel grating manufacture, including a rack, rack are equipped with the welding job being mutually parallel
Face, fixed a pair of of mounting plate, an X-axis guide plate are slidably mounted on the installation by a pair of of X-axis slide rail pair in the rack
On plate, multiple Z axis guide plates are slidably mounted on by a Z axis slide rail pair on the X-axis guide plate, and welding gun seat can move up and down
Ground is installed on the Z axis guide plate, and welding gun is equipped on the welding gun seat.In the present invention, welding gun is work package, passes through welding gun
Seat is installed on Z axis guide plate, and Z axis guide plate can move horizontally on X-axis guide plate, and X-axis guide plate can be moved forward and backward, and welding gun seat can
It is moved up and down with opposite Z axis guide plate, to realize welding gun being welded to steel grating node comprehensively.
Further, the quantity of the X-axis guide plate is at least 1 piece.
Further, the quantity of the Z axis guide plate is 4 times of the quantity of the X-axis guide plate.
Further, the X-axis slide rail pair includes X-axis motor and X-axis ball screw pair, the output shaft of the X-axis motor
Coaxially connected with X-axis ball screw pair, the X-axis ball screw pair is connected with X-axis guide plate, and the X-axis motor is fixedly mounted
In in rack, the Z axis ball wire bar pair is connected with multiple Z axis guide plates.
Further, the Z axis slide rail pair includes Z axis motor and Z axis ball wire bar pair, the output shaft of the Z axis motor
Coaxially connected with Z axis ball wire bar pair, the Z axis ball wire bar pair is connected with multiple Z axis guide plates.
Further, a motor cabinet is fixed on the Z axis guide plate, the motor cabinet fixes a motor, and motor connects ball
Lead screw, ball screw connect welding gun seat by driving member.
Advantageous effect is：On the one hand the utility model the more works at the same time welding gun by rational design, makes each
Welding point mass is consistent, and improves the quality of steel grating finished product, and on the other hand, welding gun is in the region of equipment welding job face
It can be adjusted in space three-dimensional direction, the mobile of welding gun drives ball-screw auxiliary driving using servo motor, ensure that welding gun
Mobile precision, improves welding quality, improves production efficiency, reduces operator's labor intensity, significantly reduces energy consumption.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific implementation mode or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar
Element or part are generally identified by similar reference numeral.In attached drawing, each element or part might not be according to actual ratios
It draws.
Fig. 1 is a kind of shaft side figure of cross bar bonding machine for steel grating manufacture of the present invention；
Fig. 2 is a kind of left view of cross bar bonding machine for steel grating manufacture of the present invention；
Fig. 3 is the partial structurtes enlarged diagram A of Fig. 1；
In figure, 1 is rack, and 2 be welding job face, and 3 be mounting plate, and 4 be X-axis guide plate, and 5 be X-axis slide rail pair, and 5-1 is X-axis
Motor, 5-2 are X-axis ball screw pair, and 6 be Z axis guide plate, and 7 be Z axis slide rail pair, and 7-1 is Z axis motor, and 7-2 is Z axis ball screw
Pair, 8 be welding gun seat, and 9 be welding gun, and 10 be motor cabinet, and 11 be motor, and 12 be ball screw, and 13 be driving member.
Specific implementation mode
The utility model is further described with reference to embodiment.
A kind of cross bar bonding machine for steel grating manufacture as shown in Figure 1, including a rack 1, rack 1 are equipped with phase
Mutually parallel welding job face 2, fixed a pair of of mounting plate 3 in the rack 1, an X-axis guide plate 4 can by a pair of of X-axis slide rail pair 5
It is movably installed on the mounting plate 3, multiple Z axis guide plates 6 are slidably mounted on the X-axis by a Z axis slide rail pair 7
On guide plate 5, welding gun seat 8 can be installed on up or down on the Z axis guide plate 6, and welding gun 9 is equipped on the welding gun seat 8.This hair
In bright, welding gun 9 is work package, is installed on Z axis guide plate 6 by welding gun seat 8, Z axis guide plate 6 can on X-axis guide plate 4 water
Translation is dynamic, and X-axis guide plate 4 can be moved forward and backward, and welding gun seat 8 can be moved up and down with respect to Z axis guide plate 6, to realize welding gun pair
Steel grating node is welded comprehensively.
Further, the quantity of the X-axis guide plate is at least 1 piece.
Further, the quantity of the Z axis guide plate is 4 times of the quantity of the X-axis guide plate.
In the present embodiment, a kind of concrete structure of X-axis slide rail pair 5 is provided, as shown in Fig. 2, X-axis slide rail pair 5 includes X
The output shaft and X-axis ball screw secondary 5-2 of spindle motor 5-1 and X-axis ball screw secondary 5-2, the X-axis motor 5-1 are coaxially connected,
X-axis ball screw secondary 5-2 is passed torque to, the X-axis ball screw secondary 5-2 is connected with X-axis guide plate 4, X-axis ball wire
The rotary motion of X-axis motor 5-1 is converted to X-axis described in horizontal movement by bar secondary 5-2 so that X-axis guide plate 4 is moved forward and backward
Motor 5-1 is fixedly installed in rack 1, and the X-axis ball screw secondary 5-2 is fixedly installed on mounting plate 3.
In the present embodiment, a kind of concrete structure of Z axis slide rail pair 5 is provided, as shown in figure 3, Z axis slide rail pair 7 includes Z
The output shaft and Z axis ball wire bar pair 7-2 of spindle motor 7-1 and Z axis ball wire bar pair 7-2, the Z axis motor 7-1 are coaxially connected,
The Z axis ball wire bar pair 7-2 is connected with multiple Z axis guide plates 6.Z axis ball wire bar pair 7-2 is by the rotation of Z axis motor 7-1
Motion transform is linear motion, so that 6 side-to-side movement of Z axis guide plate.
Further, a motor cabinet 10 is fixed on the Z axis guide plate 6, the motor cabinet 10 fixes a motor 11, motor 11
Ball screw 12 is connected, ball screw 12 connects welding gun seat 8 by driving member 13.Motor 11 drives welding gun by ball screw 12
Seat 8 moves up and down, so that welding gun 9 moves up and down.So after welding gun has welded a node, it can move upwards, in turn
Another node is navigated to Z axis guide plate and moving for X-axis guide plate, then welding gun continues to be moved downward by motor drive and connect
It touches node to be welded to be welded, has welded and continued up, so cycle is until all node welds are completed.
It is compared compared to existing welding equipment using the bonding machine in the present embodiment, the method that the present embodiment is previously mentioned is more
Welding gun is saved the time, removes Metal Cutting noiseless from, electricity consumption is small.Specifically, using three kinds of equipment for same model
The reinforcement welding technique of steel grating is measured the volume in its welding process using man-made noise measuring instrument, is remembered using stopwatch
The time required to one piece of steel grating is processed in record, the electricity spent by one piece of steel grating of processing, table institute specific as follows are measured using ammeter
Show.
It can be obtained in conjunction with the data of upper table, the present invention is generated compared to the equipment that existing pressure drag weldering bonus point is cut
Noise is small, and the method cut relative to pressure drag weldering bonus point reduces 45.83%, is provided according to enterprise's correlation method, the life of industrial enterprise
The noise criteria for producing workshop and the job site of Work places is 85 decibels, and mark is temporarily not achieved in existing industrial enterprise through great efforts
On time, it can suitably relax, but must not exceed 90 decibels, man-made noise can be effectively controlled in the present invention, by noise abatement 65
Decibel or so, meets relevant laws and regulations, and will not cause to damage to the sense of hearing of people；It is shortened about 40 seconds on time simultaneously, it is special
Not on power consumption, power consumption of the present invention reduces 99%, has saved electric energy, reduces production cost；The present invention compared to
Existing manual processing equipment is saved greatly the time, has saved 90% on the time, be effectively improved production efficiency.
Although the foregoing describe specific embodiment of the present utility model, it will be appreciated by those of skill in the art that
These are merely examples, and the scope of protection of the utility model is defined by the appended claims.Those skilled in the art
Member can make these embodiments numerous variations or repair under the premise of without departing substantially from the principles of the present invention and essence
Change, but these change and modification each fall within the scope of protection of the utility model.
Claims (6)
1. a kind of cross bar bonding machine for steel grating manufacture, including a rack, rack are equipped with the welding job being mutually parallel
Face, it is characterised in that：Fixed a pair of mounting plate, an X-axis guide plate are moveably mounted by a pair of of X-axis slide rail pair in the rack
In on the mounting plate, multiple Z axis guide plates are slidably mounted on by a Z axis slide rail pair on the X-axis guide plate, and welding gun seat can
It is installed on up or down on the Z axis guide plate, welding gun is installed on the welding gun seat.
2. a kind of cross bar bonding machine for steel grating manufacture according to claim 1, it is characterised in that：The X-axis is led
The quantity of plate is at least 1 piece.
3. a kind of cross bar bonding machine for steel grating manufacture according to claim 2, it is characterised in that：The Z axis is led
The quantity of plate is 4 times of the quantity of the X-axis guide plate.
4. a kind of cross bar bonding machine for steel grating manufacture according to claim 1, it is characterised in that：The X-axis is slided
Rail pair includes X-axis motor and X-axis ball screw pair, and the output shaft and X-axis ball screw pair of the X-axis motor are coaxially connected, institute
It states X-axis ball screw pair with X-axis guide plate to be connected, the X-axis motor is fixedly installed in rack, the X-axis ball screw pair
It is fixedly installed on mounting plate.
5. a kind of cross bar bonding machine for steel grating manufacture according to claim 1, it is characterised in that：The Z axis is slided
Rail pair includes Z axis motor and Z axis ball wire bar pair, and the output shaft and Z axis ball wire bar pair of the Z axis motor are coaxially connected, institute
Z axis ball wire bar pair is stated with multiple Z axis guide plates to be connected.
6. a kind of cross bar bonding machine for steel grating manufacture according to claim 1, it is characterised in that：The Z axis is led
A motor cabinet is fixed on plate, the motor cabinet fixes a motor, and motor connects ball screw, and ball screw is connected by driving member
Welding gun seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820148974.8U CN207806953U (en) | 2018-01-26 | 2018-01-26 | A kind of cross bar bonding machine for steel grating manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820148974.8U CN207806953U (en) | 2018-01-26 | 2018-01-26 | A kind of cross bar bonding machine for steel grating manufacture |
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| Publication Number | Publication Date |
|---|---|
| CN207806953U true CN207806953U (en) | 2018-09-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820148974.8U Active CN207806953U (en) | 2018-01-26 | 2018-01-26 | A kind of cross bar bonding machine for steel grating manufacture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277718A (en) * | 2018-12-14 | 2019-01-29 | 重庆中和智能装备有限公司 | A kind of steel grating automatic welding production line |
-
2018
- 2018-01-26 CN CN201820148974.8U patent/CN207806953U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109277718A (en) * | 2018-12-14 | 2019-01-29 | 重庆中和智能装备有限公司 | A kind of steel grating automatic welding production line |
| CN109277718B (en) * | 2018-12-14 | 2024-01-05 | 太仓金硕智控设备有限公司 | Automatic welding production line for steel grating |
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