CN207866192U - Piston assembles and appearance Integrated Checkout device - Google Patents
Piston assembles and appearance Integrated Checkout device Download PDFInfo
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- CN207866192U CN207866192U CN201820083421.9U CN201820083421U CN207866192U CN 207866192 U CN207866192 U CN 207866192U CN 201820083421 U CN201820083421 U CN 201820083421U CN 207866192 U CN207866192 U CN 207866192U
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Abstract
The utility model provides a kind of assembly of piston and appearance Integrated Checkout device comprising detection module, defective products processing module and conveyor module, detection module include that 3D cameras module, line sweep camera module, code reader module and area array cameras module.Conveyor module is suitable for sending piston to detection module and defective products processing module respectively being detected.The utility model can complete the Integrated Checkout of the multiple projects read comprising piston ring inspection, the inspection of piston shaft clamp spring, equadag coating inspection, the reading of end face character, end face Quick Response Code, the defective products checked is rejected using defective products processing module simultaneously, realize piston automation full inspection, detection efficiency is high, effectively reduces human cost；False drop rate is low, greatly improves product yield.
Description
Technical field
The utility model is related to the inspection equipment of engine component more particularly to a kind of assembly of piston and appearance synthesis inspections
Look into device.
Background technology
Piston is the important spare part of engine, is related to quality and the service life of entire engine.In piston production process
The accessories such as ring installation, clamp spring are needed, need to print the information such as product batch number, Quick Response Code in the end face of piston.
Manual entry is needed by the character with piston end surface, is easy error.
It needs to check the above production process comprehensively before piston manufacture.Traditional test mode is hand inspection.People
Work inspection is extremely inefficient, and is susceptible to mistake.
Utility model content
In order to overcome the problems referred above, the utility model provide it is a kind of can realize automation inspection piston assembly and appearance it is comprehensive
Close check device.
For this purpose, a kind of piston assembly of the utility model offer and appearance Integrated Checkout device, including detection module, defective products
Processing module and conveyor module, wherein detection module include be located in the first detection station to complete to the piston ring of piston and
The 3D cameras module and line of the detection of clamp spring sweep camera module, in the second detection station to complete Quick Response Code on piston end surface
Read and code reader module that grade confirms and in third detection station to complete the face battle array phase that character on piston is read
Machine module, defective products processing module are located in the 4th detection station to reject the defective products detected, and conveyor module is arranged to
It is detected suitable for sending piston successively to the first detection station to the 4th detection station.
In the present invention, sweeping camera, area array cameras, code reader by 3D cameras, line coordinates completion to include piston ring
The synthesis for multiple projects that inspection, the inspection of piston shaft clamp spring, equadag coating inspection, the reading of end face character, end face Quick Response Code are read
It checks, specifically utilize 3D phase machine check piston rings whether there is or not being broken, sweeping phase machine check piston ring using line, whether there is or not anti-dresses
And whether there is or not neglected loadings for the quality of surface graphite linings, piston shaft clamp spring, are read for character using area array cameras, are used using code reader device
It grades and reads in Quick Response Code.Meanwhile the defective products checked can be rejected using defective products processing module.In short, this reality
With the novel automation full inspection for realizing piston final inspection, detection efficiency is high, effectively reduces human cost；False drop rate is low, pole
The big yield for improving manufacture product.
Further, above-mentioned 3D cameras module include for connecting platform substrate 3D cameras mounting column, be fixed on 3D phases
3D camera X-axis module on machine mounting column, position are adjustably installed in 3D camera Z axis module on 3D camera X-axis modules, position
Set the 3D camera supports being adjustably installed on 3D camera Z axis modules and the 3D cameras being installed on 3D camera supports.
It is arranged by above structure, can be adjusted as needed（Such as it adjusts manually）3D cameras are in 3D camera module upper edges
The position of X-axis, Z axis.
Further, above-mentioned code reader module include for connecting platform substrate code reader mounting column, be fixed on reading code
Code reader X-axis module on device mounting column, position are adjustably installed in code reader Z axis module on code reader X-axis module, position
Set the code reader holder being adjustably installed on code reader Z axis module and the code reader being installed on code reader holder.
It is arranged by above structure, can be adjusted as needed（Such as it adjusts manually）Code reader is in code reader module upper edge
The position of X-axis, Z axis.
Further, above-mentioned area array cameras module include for connecting platform substrate area array cameras mounting column, be fixed on
Area array cameras X-axis module on area array cameras mounting column, position are adjustably installed in the battle array phase of the face on area array cameras X-axis module
The area array cameras holder and be installed in area array cameras that machine Z axis module, position are adjustably installed on area array cameras Z axis module
Area array cameras on holder.
It is arranged by above structure, can be adjusted as needed（Such as it adjusts manually）Area array cameras is in area array cameras module
The position of upper edge X-axis, Z axis.
Further, it includes sweeping camera mounting column for the line of connecting platform substrate, being fixed on that above-mentioned line, which sweeps camera module,
Line sweeps that the line on camera mounting column sweeps camera X-axis module, position is adjustably installed in the line that line is swept on camera X-axis module and sweeps phase
Machine Z axis module, position, which are adjustably installed in the line that line is swept on camera Z axis module, to be swept camera support and is installed in line and sweep camera
Line on holder sweeps camera.
It is arranged by above structure, can be adjusted as needed（Such as it adjusts manually）Line sweeps camera and sweeps camera module online
The position of upper edge X-axis, Z axis.
Further, before above-mentioned conveyor module includes preceding conveyor module, rear conveyor module and is set to before conveyor module
At end and for treating the piston stop cylinder for being stopped and being positioned into the piston of the preceding conveyor module, wherein the first inspection
Station is surveyed to be ranked sequentially from front to back along the longitudinal direction of rear conveyor module to the 4th detection station.
The setting of preceding conveyor module can plug into the feed unit before piston assembly and appearance Integrated Checkout device, i.e.,
The two is spatially fitted close but independently of each other, to which piston can enter preceding conveyor module from feed unit, is hindered by piston
Gear cylinder plays positioning action while blocking to piston to piston, and mould is conveyed after then accurately entering in order to piston
Block, the then setting of conveyor module can be assembled with piston and the subsequent discharging unit of appearance Integrated Checkout device is plugged into, to
Piston by detecting is sent out eventually by discharging unit.
Further, above-mentioned preceding conveyor module includes being used to support preceding movement partition board, the preceding translation that piston moves on it
Cylinder, the preceding Z-direction cylinder being drivingly connected with preceding flat-removing air cyclinder, the secondary piston fixture block on preceding Z-direction cylinder and for being clamped piston.
It is arranged by above structure, when piston is sent on preceding conveyor module, preceding Z-direction cylinder enters from compressive state to be stretched
It does well, so that secondary piston fixture block is moved up and be capable of the front edge of seized piston, Z-direction gas before then preceding flat-removing air cyclinder pushes forward
Cylinder, which enables, to be moved forward by the piston that secondary piston fixture block blocks on preceding movement partition board.
Also further, above-mentioned preceding movement partition board has intermediate fluting, and secondary piston fixture block and the intermediate slotting position are corresponding,
So as to the drive lower edge of preceding Z-direction cylinder and preceding flat-removing air cyclinder among this fluting be moved forward and backward or move up and down, also, it is preceding
Front bayonet slot and rear card slot are provided on piston fixture block.
The setting of centre fluting enables secondary piston fixture block can move up and down along preceding moving during partition board moves
To be retracted to below preceding movement partition board or reach above preceding movement partition board to be clamped piston using front bayonet slot and rear card slot.
Further, above-mentioned rear conveyor module includes rotation sweep module and positioning translation module, wherein rotation sweep mould
Block includes the piston scanning rotating mechanism for being provided with piston scanning fixture block, for driving piston scanning rotating mechanism rotation
Piston scanning electric rotating machine and for making the piston that moves up and down of piston scanning rotating mechanism scan Z-direction cylinder, positioning
Translation module includes being used to support the piston that piston moves on it to move material path, rear flat-removing air cyclinder, connect with rear flat-removing air cyclinder
Rear Z-direction cylinder, on rear Z-direction cylinder for be clamped piston piston translation fixture block.
It is arranged by above structure, when piston is sent to via preceding conveyor module in rotation sweep module, is swept by piston
Fixture block seized piston is retouched, then can be rotated by 360 ° under the drive that piston scans electric rotating machine and carry out the first detection station
Detection, the then setting of Z-direction cylinder and rear flat-removing air cyclinder so that piston translates fixture block and can move front and backly to drive work up and down
Plug is advanced in piston movement material path.
Again further, there is above-mentioned piston movement material path intermediate channel, piston to translate fixture block and the intermediate channel position
It is corresponding, so as to be moved forward and backward or move up and down in rear Z-direction cylinder and the drive lower edge of the rear flat-removing air cyclinder intermediate channel, and
And it is provided with preceding hook groove, rear hook groove and the preceding notch between preceding hook groove and rear hook groove and rear notch on piston translation fixture block.
The setting of preceding hook groove and rear hook groove can all be clamped a piston before and after piston can be made to translate fixture block, and preceding notch
Setting with rear notch allows to piston being located in these notches and is detected in corresponding detection station.
Further, defective products processing module includes defective products push cylinder and defective products holding tank.It is arranged with this configuration,
When it is defective products that the piston Jing Guo defective products processing module, which is detected, defective products push cylinder can be acted and be pushed it into bad
In product holding tank.
By reference to the embodiments described below, the above-mentioned these and other aspects of the utility model will obtain
More clearly illustrate.
Description of the drawings
The structure of the utility model and further objects and advantages will be obtained more by description below in conjunction with the accompanying drawings
Understand well, wherein identical reference marker identifies identical element：
Fig. 1 is that the piston assembly of a specific implementation mode according to the present utility model and appearance Integrated Checkout device use
Stereoscopic schematic diagram in the assembly of entire piston and appearance Integrated Check out System；
Fig. 2 is analogous to the view of Fig. 1, but is gone to more clearly show piston assembly and appearance Integrated Checkout device
In addition to the assembly of entire piston and the mechanical framework of appearance Integrated Check out System；
Fig. 3 is the part A i.e. enlarged view of piston assembly and appearance Integrated Checkout device in Fig. 2；
Fig. 3-1 is the plan view of the major part of the assembly of piston shown in Fig. 3 and appearance Integrated Checkout device；
Fig. 3-2 is the partial view of the assembly of piston shown in Fig. 3 and appearance Integrated Checkout device, is mainly shown in figure in the
The structure of the defective products processing module of four detection stations；
Fig. 4-1 is the stereoscopic schematic diagram of 3D cameras module in Fig. 3；
Fig. 4-2 is the stereoscopic schematic diagram of code reader module in Fig. 3；
Fig. 4-3 is the stereoscopic schematic diagram of area array cameras module in Fig. 3；
Fig. 4-4 is the stereoscopic schematic diagram that Fig. 3 center lines sweep camera module；
Fig. 5 is the stereoscopic schematic diagram of conveyor module in Fig. 3；
Fig. 5-1 is the enlarged partial view of another angle of conveyor module shown in Fig. 5, mainly shows preceding conveyor module；
Fig. 5-2 is the enlarged partial view of conveyor module shown in Fig. 5, but moves the side of partition board before eliminating clearly to show
The structure of conveyor module before showing；
Fig. 5-3 is the enlarged view of part B in Fig. 5-2；
Fig. 6 is the stereoscopic schematic diagram of rear conveyor module in Fig. 5；
Fig. 6-1 is the enlarged partial view of rear conveyor module in Fig. 5, mainly shows rotation sweep module；
Fig. 6-2 is the enlarged partial view of rear conveyor module shown in Fig. 6, and eliminates the side of piston movement material path with clear
The structure of conveyor module after Chu shows；
Fig. 6-3 is the side view of the assembly of piston shown in Fig. 3 and appearance Integrated Checkout device at rear conveyor module, figure master
Show that the first detection station translates the structure of fixture block to third detection station and piston；
Fig. 7-1 to Fig. 7-4 is piston transported action process figure on preceding conveyor module；
Fig. 8-1 to Fig. 8-10 is that piston is conveyed action to be detected in each detection station on rear conveyor module
Cheng Tu.
Reference sign：
1 feed unit, 2 mechanical framework
3 discharging units
4 pistons assemble and appearance Integrated Checkout device
5 piston, 52 piston
53 piston, 54 piston
55 pistons
C1 the first detection station the second detection stations of C2
The 4th detection stations of C3 third detection stations C4
20 platform substrates 22 protect case
41 conveyor module, 42 detection module
43 defective products processing modules
Conveyor module after conveyor module 412 before 410
414 piston stop cylinder, 413 intermediate channel
Hook groove after hook groove 417 before 415
Notch after notch 419 before 418
421 3D cameras module, 423 line sweeps camera module
425 code reader module, 427 area array cameras module
430 defective products push cylinder, 432 defective products holding tank
Fluting among partition board 4102 is moved before 4101
Z-direction cylinder before flat-removing air cyclinder 4105 before 4103
4106 front bayonet slot, 4107 secondary piston fixture block
Card slot after 4108
4120 rotation sweep module, 4121 positioning translation module
4122 pistons scan 4123 piston of fixture block and move material path
4124 pistons scan flat-removing air cyclinder after electric rotating machine 4125
4126 pistons scan Z-direction cylinder after Z-direction cylinder 4127
4128 scanning 4129 pistons of rotating mechanism translate fixture block
4210 3D cameras mounting column, 4212 3D camera X-axis modules
4214 3D camera Z axis module, 4216 3D camera supports
4218 3D cameras
4230 lines sweep 4232 line of camera mounting column and sweep camera X-axis module
4234 lines sweep 4236 line of camera Z axis module and sweep camera support
4238 lines sweep camera
4250 code reader mounting column, 4252 code reader X-axis module
4254 code reader Z axis module, 4256 code reader holder
4258 code readers
4270 area array cameras mounting column, 4272 area array cameras X-axis module
4274 area array cameras Z axis module, 4276 area array cameras holder
4278 area array cameras
Specific implementation mode
Specific embodiment of the present utility model is described below in conjunction with attached drawing.
Herein, the structure of the various pieces for explaining disclosed embodiment and/or the direction of action indicate, all
Such as "upper", "lower", "front", "rear" are not absolute, but opposite.When the various pieces of disclosed embodiment
When positioned at position as shown in the figure, these expressions are suitable.If the position of disclosed embodiment or reference system change, these
Expression will also change according to the position of disclosed embodiment or the change of reference system.
As depicted in figs. 1 and 2, the piston assembly of a specific implementation mode according to the present utility model and appearance synthesis inspection
It looks into device 4 to apply in a piston assembly and appearance Integrated Check out System, piston assembly and appearance Integrated Check out System packet
Include feed unit 1, mechanical framework 2, discharging unit 3 and piston assembly and appearance Integrated Checkout device 4.Feed unit 1 uses
Conveyer belt belt form, utilizes servo motor（It is not shown）Driving.Mechanical framework 2 includes platform substrate 20 and protection case 22,
Wherein, platform substrate 20 is machined by metal plate, plays the work of the assembly of installation piston and appearance Integrated Checkout device 4
With；Protection case 22 is built by proximate matter, for protecting piston to assemble and appearance Integrated Checkout device 4.Discharging unit 3 is also adopted
With conveyer belt belt form, servo motor is utilized（It is not shown）Driving.It should be understood that feed unit 1 and discharging unit 3 are all
Can be standard conveyor belts unit, structure is ripe, and this will not be repeated here.
As shown in figure 3, and with reference to figure 3-1 and Fig. 3-2, piston assembly and appearance Integrated Checkout device 4 include conveyor module
41, detection module 42 and defective products processing module 43.Detection module 42 includes being located at the first detection station C1 to complete to work
Plug 5 piston ring and clamp spring detection 3D cameras module 421 and line sweep camera module 423, be located at the second detection station C2 with
Complete the code reader module 425 and be located at third detection station C3 with complete that Quick Response Code is read on 5 end face of piston and grade confirms
At the area array cameras module 427 of the reading of character on piston 5.Defective products processing module 43 is located at the 4th detection station C4 will examine
The defective products measured is rejected.Conveyor module 41 be arranged to it is front and back plug into respectively feed unit 1 and discharging unit 3 and suitable for will from into
The piston that material unit 1 receives, which is sent successively to the first detection station C1 to the 4th detection station C4, to be detected.Such as the clear institutes of Fig. 3-2
Show, defective products processing module 43 includes defective products push cylinder 430 and defective products holding tank 432, to when by defective products
The piston of reason module is detected when being defective products, and defective products push cylinder can be acted and be pushed it into defective products holding tank.
As shown in Fig. 4-1,3D cameras module 421 include for connecting platform substrate 20 3D cameras mounting column 4210,
The 3D camera X-axis module 4212 that is fixed on 3D cameras mounting column 4210, position are adjustably installed in 3D camera X-axis modules
3D camera Z axis module 4214 on 4212, position are adjustably installed in the 3D camera supports on 3D camera Z axis module 4214
4216 and the 3D cameras 4218 that are installed on 3D camera supports 4216.
As shown in the Fig. 4-2, code reader module 425 include for connecting platform substrate 20 code reader mounting column 4250,
The code reader X-axis module 4252 that is fixed on code reader mounting column 4250, position are adjustably installed in code reader X-axis module
Code reader Z axis module 4254 on 4252, position are adjustably installed in the code reader holder on code reader Z axis module 4254
4256 and the code reader 4258 that is installed on code reader holder 4256.
As shown in Fig. 4-3, area array cameras module 427 includes the area array cameras mounting column for connecting platform base 20
4270, the area array cameras X-axis module 4272 that is fixed on area array cameras mounting column 4270, position are adjustably installed in face battle array phase
Area array cameras Z axis module 4274 on machine X-axis module 4272, position are adjustably installed on area array cameras Z axis module 4274
Area array cameras holder 4276 and the area array cameras 4278 being installed on area array cameras holder 4276.
As shown in Fig. 4-4, it includes sweeping camera mounting column for the line of connecting platform substrate 20 that line, which sweeps camera module 423,
4230, it is fixed on that the line that line is swept on camera mounting column 4230 sweeps camera X-axis module 4232, position is adjustably installed in line and sweeps phase
Line on machine X-axis module 4232 sweeps camera Z axis module 4234, position is adjustably installed in line and sweeps on camera Z axis module 4234
Line, which sweeps camera support 4236 and is installed in the line that line is swept on camera support 4236, sweeps camera 4238.
As shown in figure 5, conveyor module 41 is including preceding conveyor module 410, rear conveyor module 412 and is set to preceding conveying
At the front end of module 410 and for treating the piston stop cylinder for being stopped and being positioned into the piston 5 of preceding conveyor module 410
414, wherein the first detection station C1 to the 4th detection station C4 is ranked sequentially from front to back along the longitudinal direction of rear conveyor module 412.
It should be noted that the first detection station C1, which is 3D cameras 4218 and line, sweeps 4238 detection station of camera, piston is on this region
Complete the detection of piston ring and clamp spring；Second detection station C2 is 4258 reading code station of code reader, and piston is completed on this station
The Quick Response Code of piston end surface is read and grade confirms；Third detection station C3 is 4278 detection station of area array cameras, and piston is herein
Complete the reading of character in region；4th detection station C4 is that non-defective unit and defective products station to be sorted, defective products are pushed by defective products
Cylinder 430 is pushed into defective products holding tank 432.It should be understood that in the assembly of entire piston and appearance Integrated Check out System, it is preceding
Conveyor module 410 can be arranged to plug into feed unit 1, and the two is spatially fitted close, but independently of each other, to piston 5
Preceding conveyor module 410 can be entered from feed unit 1, to work while blocking to piston 5 by piston stop cylinder 414
Plug 5 plays positioning action, and in order to which piston 5 then accurately enters rear conveyor module 412, then conveyor module 412 can be arranged
It plugs at discharging unit 3, so that the piston 5 by detection can be sent out eventually by discharging unit 3.
As shown in Fig. 5-1 to Fig. 5-3, preceding conveyor module 410 include be used to support preceding movement that piston 5 moves on it every
Plate 4101, the preceding Z-direction cylinder 4105 being drivingly connected with preceding flat-removing air cyclinder 4103, is located at preceding Z-direction cylinder at preceding flat-removing air cyclinder 4103
Secondary piston fixture block 4107 on 4105 and for being clamped piston 5.It is arranged by above structure, mould is conveyed before piston 5 is sent to
When on block 410, preceding Z-direction cylinder 4105 enters stretching state from compressive state, and secondary piston fixture block 4107 is made to move up and can block
The front edge of piston 5, Z-direction cylinder 4105 by secondary piston fixture block 4107 so that blocked before then preceding flat-removing air cyclinder 4103 pushes forward
Piston 5 firmly can move forward on preceding movement partition board 4101.
Again as shown in fig. 5-1, preceding movement partition board 4101 has intermediate fluting 4102, and secondary piston fixture block 4107 is opened among this
4102 position of slot corresponds to, so as to slot among this in the drive lower edge of preceding Z-direction cylinder 4105 and preceding flat-removing air cyclinder 4103
4102 are moved forward and backward or move up and down, also, front bayonet slot 4106 and rear card slot 4108 are provided on secondary piston fixture block 4107.It is intermediate
The setting of fluting 4102 enables secondary piston fixture block 4107 along preceding move can be upper and lower during partition board 4101 moves
It is mobile, to be retracted to preceding 4101 lower section of movement partition board or reach above preceding movement partition board 4101 to utilize 4106 He of front bayonet slot
Card slot 4108 is clamped piston 5 afterwards.
As shown in Figure 6 and with reference to figure 6-1 to Fig. 6-3, rear conveyor module 412 includes that rotation sweep module 4120 and positioning are flat
Shifting formwork block 4121.Wherein, rotation sweep module 4120 includes being provided with the piston scanning rotation of piston scanning fixture block 4122
Mechanism 4128, the piston for driving piston scanning rotating mechanism 4128 to rotate scan electric rotating machine 4124 and for making
The piston scanning Z-direction cylinder 4126 that piston scanning rotating mechanism 4128 moves up and down.Positioning translation module 4121 includes being used for
Support piston 5 move on it piston movement material path 4123, rear flat-removing air cyclinder 4125, connect with rear flat-removing air cyclinder 4125 after
Z-direction cylinder 4127, the piston translation fixture block 4129 on rear Z-direction cylinder 4127 for being clamped piston 5.It is set by above structure
It sets, when piston 5 is sent to via preceding conveyor module 410 in the rotation sweep module 4120 of rear conveyor module 412, is swept by piston
4122 seized piston 5 of fixture block is retouched, the first inspection of progress then can be rotated by 360 ° under the drive that piston scans electric rotating machine 4124
Survey station C1（With reference to figure 3）On detection, and Z-direction cylinder 4127 and rear flat-removing air cyclinder 4125 after positioning in translation module 4121
Setting so that piston translates fixture block 4129 and can move front and backly up and down to move 4123 uplink of material path in piston with piston 5
Into.
Again as shown in fig. 6, and with reference to figure 6-2 and Fig. 6-3, piston, which moves material path 4123, has intermediate channel 413, piston flat
It is corresponding with 413 position of intermediate channel to move fixture block 4129, so as in the band of rear Z-direction cylinder 4127 and rear flat-removing air cyclinder 4125
Dynamic lower edge intermediate channel 413 is moved forward and backward or moves up and down, also, hook groove 415 before being provided on piston translation fixture block 4129,
Hook groove 417 and the preceding notch 418 between preceding hook groove 415 and rear hook groove 417 and rear notch 419 afterwards.Preceding hook groove 415 is with after
The setting of hook groove 417 can all be clamped a piston 5 before and after piston can be made to translate fixture block 4129, and preceding notch 418 is lacked with rear
The setting of mouth 419 allows to piston 5 being located in these notches and is detected in corresponding detection station.
Piston transported action process on preceding conveyor module 410 is introduced below with reference to Fig. 7-1 to Fig. 7-4：
Piston 5 enters conveyor module 41 from feed unit 1；
First, the action of piston stop cylinder 414 carrys out clamping piston 5, while piston 5 being accurately positioned；
Preceding 4105 original state of Z-direction cylinder is in compressive state, after piston 5 is positioned by piston stop cylinder 414, preceding Z
To the piston rod of cylinder 410（It is not shown）It stretches out, makes the front end edge of 4106 seized piston 5 of front bayonet slot of secondary piston fixture block 4107
Edge, as shown in Fig. 7-1；
Then, preceding flat-removing air cyclinder 4103 starts to act, and by piston 5 to being pushed forward, into state shown in Fig. 7-2, lives at this time
Plug 5 is in intermediate state；
Then, preceding Z-direction cylinder 4105 bounces back, and preceding flat-removing air cyclinder 4103 also retracts to initial position immediately；
At this point, next piston also enters positioning states, which is labeled as piston 52 herein；
Then, preceding Z-direction cylinder 4105 acts, and makes the front of 4106 seized piston 52 of front bayonet slot of secondary piston fixture block 4107
Edge, the back edge of 4108 seized piston 5 of rear card slot, as shown in Fig. 7-3；
At this point, preceding flat-removing air cyclinder 4103 acts, conveyor module 412 after piston 5 is pushed into；
Act reciprocation cycle as above.
Below with reference to Fig. 8-1 to Fig. 8-10 and Fig. 6, Fig. 6-1 to Fig. 6-3 is combined to introduce piston in rear conveyor module
Transported action process on 412：
In the state shown in Fig. 8-1, piston scans Z-direction cylinder 4126 and is in retracted state.Piston 5 is from preceding conveyor module
After 410 supplied materials, 4122 top of piston scanning fixture block is reached, that is, enters the first detection station C1 shown in Fig. 6-3；
In the state shown in Fig. 8-2, piston scanning Z-direction cylinder 4126 jacks up piston 5, and piston 5 is caught in piston scanning
In fixture block 4122, at this point, piston scans fixture block 4122 scans electric rotating machine 4124 with piston scanning rotating mechanism 4128 in piston
Drive under rotate a circle 360 °, in rotary course, 3D cameras 4218 and line sweep the inspection that camera 4238 completes 5 circumferencial direction of piston
It looks into, that is, completes the inspection of the first detection station C1；
In the state shown in Fig. 8-3, piston 5 has been completed that the inspection of the first detection station C1, piston scan Z-direction gas
The retraction of cylinder 4126 moves down, while rear 4127 retraction of Z-direction cylinder moves down, and the stretching of rear flat-removing air cyclinder 4125 moves to left, and makes piston translation card
Block 4129 also moves to left therewith, and then, rear Z-direction cylinder 4127 moves up again, and the preceding hook groove 415 of piston translation fixture block 4129 is made to hook work
The right hand edge of plug 5；
In the state shown in Fig. 8-4, the retraction of rear flat-removing air cyclinder 4125 moves to right, and piston 5 is pulled in the second detection station
The lower section of code reader 4258 on C2,4258 reading code of code reader detection, while piston 52 enters the first detection station C1, complete this
Detection in one detection station, this will not be repeated here；
In the state shown in Fig. 8-5, action when state shown in Fig. 8-3 is repeated, i.e.,：Piston scans Z-direction cylinder 4126
Retraction, while 4127 retraction of rear Z-direction cylinder moves down, the stretching of rear flat-removing air cyclinder 4125 moves to left, make piston translation fixture block 4129 also with
Move to left, then, rear Z-direction cylinder 4127 moves up again, and the preceding hook groove 415 of piston translation fixture block 4129 is made to hook the right of piston 52
Edge, when this state, piston 5 enters the preceding notch 418 on piston translation fixture block 4129；
In the state shown in Fig. 8-6, the action in the state of repeating shown in Fig. 8-4, i.e.,：Flat-removing air cyclinder 4125 bounces back afterwards
It moves to right, piston 5 is pulled in into 4278 lower section of area array cameras on third detection station C3, area array cameras reads character, simultaneously will
Piston 52 is pulled in 4258 lower section of code reader on the second detection station C2, the detection of 4258 reading code of code reader, and piston 53 enters
First detection station C1 completes the detection on first detection station C1, in short, piston 5, piston 52, piston 53 at this time divides
It Wei Yu not third detection station C3, the second detection station C2 and the first detection station C1；
In the state shown in Fig. 8-7, action when state shown in Fig. 8-3 is repeated, i.e.,：Piston scans Z-direction cylinder 4126
Retraction moves down, while rear 4127 retraction of Z-direction cylinder moves down, and the stretching of rear flat-removing air cyclinder 4125 moves to left, and piston is made to translate fixture block 4129
Also it moves to left therewith, then, rear Z-direction cylinder 4127 moves up again, and the preceding hook groove 415 of piston translation fixture block 4129 is made to hook piston 53
Right hand edge, at this point, piston 5 enters rear notch 419, piston 52 enters preceding notch 418；
In the state shown in Fig. 8-8, repeat the action under state shown in Fig. 8-4, i.e., after flat-removing air cyclinder 4125 bounce back the right side
It moves so that piston 5 enters the 4th detection station C4, and piston 52 enters the C3 detections of third detection station, and piston 53 enters the second inspection
Station C2 detections are surveyed, piston 54 enters the first detection station C1 detections；
In the state shown in Fig. 8-9, action when state shown in Fig. 8-3 is repeated, i.e.,：Piston scans Z-direction cylinder 4126
Retraction, while 4127 retraction of rear Z-direction cylinder moves down, the stretching of rear flat-removing air cyclinder 4125 moves to left, make piston translation fixture block 4129 also with
Move to left, then, rear Z-direction cylinder 4127 moves up again, and the preceding hook groove 415 of piston translation fixture block 4129 is made to hook the right of piston 55
Edge, in this state, piston 53 enters the preceding notch 418 on piston translation fixture block 4129；At this point, being in the 4th detection station C4
If piston 5 on belongs to defective products, can be pushed into defective products holding tank 432 by defective products push cylinder 430 here, if
Belong to non-defective unit to be then not processed, i.e., defective products push cylinder 430 is failure to actuate, while piston 52 enters the C3 inspections of third detection station
It surveys, piston 53 enters the second detection station C2 detections, and piston 54 enters the first detection station C1 detections.
In the state shown in Fig. 8-10, repeat the action under state shown in Fig. 8-4, i.e., after flat-removing air cyclinder 4125 bounce back the right side
It moves, the rear hook groove 417 of the fixture block 4129 of piston translation at this time hooks the back edge of piston 5 and pushes it into discharging unit 3, meanwhile, it is living
Plug 52 waits for the sorting processing of non-defective unit and defective products into the 4th detection station C4, and piston 53 enters third detection station C3
Detection, piston 54 enter the second detection station C2 detections, and piston 55 enters the first detection station C1 detections.
The technology contents and technical characterstic of the utility model have revealed that as above, it being understood, however, that in the utility model
Under creative ideas, those skilled in the art can make various changes and improve to above structure, including individually disclose here
Or the combination of claimed technical characteristic, and significantly include other combinations of these features.These deformations and/or combination
It each falls in the technical field involved by the utility model, and falls into the protection domain of the utility model claims.
Claims (10)
1. a kind of assembly of piston and appearance Integrated Checkout device, it is characterised in that including detection module, defective products processing module and
Conveyor module, wherein detection module includes being located at the detection completed in the first detection station to the piston ring and clamp spring of piston
3D cameras module and line sweep camera module, read and grade in the second detection station with completing on piston end surface Quick Response Code
The code reader module of confirmation and in third detection station to complete the area array cameras module that character on piston is read, no
Non-defective unit processing module is located in the 4th detection station to reject the defective products detected, and conveyor module is arranged to be suitable for piston
It is sent successively to the first detection station to the 4th detection station and is detected.
2. piston assembly as described in claim 1 and appearance Integrated Checkout device, which is characterized in that the 3D cameras module packet
Include the 3D cameras mounting column for connecting platform substrate, the 3D camera X-axis module that is fixed on 3D camera mounting columns, position
The 3D camera Z axis module that is adjustably installed on 3D camera X-axis modules, position are adjustably installed on 3D camera Z axis modules
3D camera supports and the 3D cameras being installed on 3D camera supports.
3. piston assembly as described in claim 1 and appearance Integrated Checkout device, which is characterized in that the code reader module packet
Include the code reader mounting column for connecting platform substrate, the code reader X-axis module that is fixed on code reader mounting column, position
The code reader Z axis module that is adjustably installed on code reader X-axis module, position are adjustably installed on code reader Z axis module
Code reader holder and the code reader being installed on code reader holder.
4. piston assembly as described in claim 1 and appearance Integrated Checkout device, which is characterized in that the area array cameras module
Include area array cameras mounting column for connecting platform substrate, the area array cameras X-axis that is fixed on area array cameras mounting column
Area array cameras Z axis module that module, position are adjustably installed on area array cameras X-axis module, position are adjustably installed in face battle array
Area array cameras holder on camera Z axis module and the area array cameras being installed on area array cameras holder.
5. piston assembly as described in claim 1 and appearance Integrated Checkout device, which is characterized in that the line sweeps camera module
Include sweeping camera mounting column for the line of connecting platform substrate, being fixed on line and sweep the line on camera mounting column and sweep camera X-axis
Module, position are adjustably installed in that the line that line is swept on camera X-axis module sweeps camera Z axis module, position is adjustably installed in line and sweeps
Line on camera Z axis module, which sweeps camera support and is installed in the line that line is swept on camera support, sweeps camera.
6. piston as described in claim 1 assembly and appearance Integrated Checkout device, which is characterized in that the conveyor module includes
Preceding conveyor module, rear conveyor module and before being set at the front end of conveyor module and for treating into the preceding conveyor module
The piston piston stop cylinder that is stopped and positioned, wherein first detection station to the 4th detection work
Position is ranked sequentially from front to back along the longitudinal direction of the rear conveyor module.
7. piston assembly as claimed in claim 6 and appearance Integrated Checkout device, which is characterized in that the preceding conveyor module packet
Include the preceding movement partition board for being used to support the piston and moving on it, preceding flat-removing air cyclinder, the preceding Z being drivingly connected with preceding flat-removing air cyclinder
Secondary piston fixture block to cylinder, on preceding Z-direction cylinder and for being clamped the piston.
8. piston assembly as claimed in claim 7 and appearance Integrated Checkout device, which is characterized in that movement partition board tool before described
Have intermediate fluting, the secondary piston fixture block and the intermediate slotting position are corresponding, so as to the preceding Z-direction cylinder and it is described before
The drive lower edge of flat-removing air cyclinder centre fluting is moved forward and backward or moves up and down, also, before being provided on the secondary piston fixture block
Card slot and rear card slot.
9. piston assembly as claimed in claim 6 and appearance Integrated Checkout device, which is characterized in that conveyor module packet after described
Include rotation sweep module and positioning translation module, wherein rotation sweep module includes being provided with the work of piston scanning fixture block
Plug scanning rotating mechanism, the piston for driving piston scanning rotating mechanism to rotate scan electric rotating machine and for making this
The piston scanning Z-direction cylinder that piston scanning rotating mechanism moves up and down, positioning translation module include being used to support the piston to exist
The piston moved thereon moves material path, rear flat-removing air cyclinder, the rear Z-direction cylinder being connect with rear flat-removing air cyclinder, is located on rear Z-direction cylinder
Piston for being clamped the piston translates fixture block.
10. piston assembly as claimed in claim 9 and appearance Integrated Checkout device, which is characterized in that the piston movement material
Road has intermediate channel, and piston translation fixture block is corresponding with the intermediate channel position, so as to Z-direction cylinder in the rear with
The drive lower edge of the flat-removing air cyclinder intermediate channel is moved forward and backward or moves up and down after described, also, on piston translation fixture block
It is provided with preceding hook groove, rear hook groove and the preceding notch between preceding hook groove and rear hook groove and rear notch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820083421.9U CN207866192U (en) | 2018-01-18 | 2018-01-18 | Piston assembles and appearance Integrated Checkout device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820083421.9U CN207866192U (en) | 2018-01-18 | 2018-01-18 | Piston assembles and appearance Integrated Checkout device |
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| Publication Number | Publication Date |
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| CN207866192U true CN207866192U (en) | 2018-09-14 |
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| CN201820083421.9U Active CN207866192U (en) | 2018-01-18 | 2018-01-18 | Piston assembles and appearance Integrated Checkout device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108151810A (en) * | 2018-01-18 | 2018-06-12 | 青岛海之晨工业装备有限公司 | Piston assembles and appearance comprehension checking machine |
-
2018
- 2018-01-18 CN CN201820083421.9U patent/CN207866192U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108151810A (en) * | 2018-01-18 | 2018-06-12 | 青岛海之晨工业装备有限公司 | Piston assembles and appearance comprehension checking machine |
| CN108151810B (en) * | 2018-01-18 | 2023-12-05 | 青岛海之晨工业装备有限公司 | Piston assembly and appearance comprehensive inspection machine |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Piston assembly and appearance comprehensive inspection device Effective date of registration: 20200924 Granted publication date: 20180914 Pledgee: Qingdao high technology financing Company limited by guarantee Pledgor: QINGDAO HAIZHICHEN INDUSTRIAL EQUIPMENT Co.,Ltd. Registration number: Y2020990001166 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210918 Granted publication date: 20180914 Pledgee: Qingdao high technology financing Company limited by guarantee Pledgor: QINGDAO HAIZHICHEN INDUSTRIAL EQUIPMENT Co.,Ltd. Registration number: Y2020990001166 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Piston assembly and appearance comprehensive inspection device Effective date of registration: 20211013 Granted publication date: 20180914 Pledgee: Rizhao Bank Co.,Ltd. Qingdao Branch Pledgor: QINGDAO HAIZHICHEN INDUSTRIAL EQUIPMENT Co.,Ltd. Registration number: Y2021370010101 |