CN207859219U - A kind of intelligent constant-temperature control kneader - Google Patents

A kind of intelligent constant-temperature control kneader Download PDF

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Publication number
CN207859219U
CN207859219U CN201820130792.8U CN201820130792U CN207859219U CN 207859219 U CN207859219 U CN 207859219U CN 201820130792 U CN201820130792 U CN 201820130792U CN 207859219 U CN207859219 U CN 207859219U
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China
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temperature
mixing bowl
kneader
intelligent constant
additionally provided
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Expired - Fee Related
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CN201820130792.8U
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Chinese (zh)
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王艾龙
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Individual
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Individual
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Abstract

The utility model discloses a kind of intelligent constant-temperatures to control kneader, belong to machinery field, the kneader includes engine base, rabbling mechanism, feeding unit and rewinding case, rabbling mechanism includes a mixing bowl, a pair of intermeshing driving gear and driven gear, retarder and stirring motor, also horizontal in a mixing bowl to be equipped with a pair of Z-shaped agitating paddle being mutually parallel, the bottom of a mixing bowl is equipped with discharge port;A mixing bowl is made of three-decker, it is followed successively by stainless steel layer, insulating layer and heating layer from outside to inside, the temperature controller with temperature sensor is also equipped on the side wall of a mixing bowl, feeding unit includes conveying motor and feeding chamber, the top of feeding chamber is equipped with feed inlet, and feed inlet is correspondingly arranged with discharge port.The utility model does not have heating device or the uncontrollable technical problem of temperature to be improved for existing kneader, the present apparatus have the characteristics that simple in structure, material mediate uniform, heating temperature facilitate it is controllable.

Description

A kind of intelligent constant-temperature control kneader
Technical field
The utility model belongs to machinery field more particularly to a kind of kneader of intelligent constant-temperature control.
Background technology
Kneader is a kind of ideal equipment to the kneading of high viscosity, elastoplasticity material, mixing, vulcanization, polymerization.Kneader It can be used for producing silicon rubber, fluid sealant, hot melt adhesive, food matrix, pharmaceutical preparation etc..The most commonly used is use two Σ blades for it Or Z-shaped paddle, use tangent differential type arrangement side by side, i.e., the speed of one agitating paddle is fast, and the speed of an agitating paddle is slow, in order to Shearing force is generated, different paddle speed enables the material being kneaded to shear rapidly, to enable material to be uniformly mixed.Kneader Produced by blade intensive shear effect can enable leather hard or the sticky plastic material of rubber-like make material react rapidly thus Obtain uniform be mixed.Often no heating device or temperature heating are uncontrollable high viscous to cause for existing kneader Property material stirring it is uneven or generate gelatinization phenomenon, cause the of low quality of product or there are various defects.
The utility model in view of the deficiencies of the prior art, discloses a kind of kneader of intelligent constant-temperature control, by that will pinch Conjunction machine is used cooperatively with temperature control device so that temperature equalization, stabilization in kneader a mixing bowl.The utility model has knot Structure is simple, material mediates uniform, heating temperature and facilitates controllable feature.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of kneading of intelligent constant-temperature control Machine mediates technical problem uneven, that heating temperature is uncontrollable or unstable to solve existing kneader material.
The utility model is achieved through the following technical solutions:The utility model discloses a kind of controls of intelligent constant-temperature to pinch Conjunction machine, including engine base, rabbling mechanism, feeding unit and rewinding case, rabbling mechanism and feeding unit are respectively positioned on the top of engine base, and And feeding unit, between rabbling mechanism and engine base, rewinding case is located at the tail end of feeding unit;Wherein, rabbling mechanism includes stirring Cylinder, a pair of intermeshing driving gear and driven gear, retarder and stirring motor are mixed, also level is equipped with a pair in a mixing bowl The Z-shaped agitating paddle being mutually parallel, a pair of Z-shaped agitating paddle pass through the bearing block and driving gear on a mixing bowl side wall respectively It is fixedly connected with driven gear, driving gear is connect by retarder with stirring motor;The bottom of a mixing bowl is equipped with discharge port;Work When making, stirring motor drives Z-shaped agitating paddle to be rotated, to mediate uniformly the viscous material in a mixing bowl;It mediates Material after uniformly carries out material leakage by discharge port;
A mixing bowl is made of three-decker, is followed successively by stainless steel layer, insulating layer and heating layer from outside to inside, and heating layer is Closed hollow cavity structure, is equipped with circular electrical heating tube and liquid heat transfer medium in heating layer, on the side wall of a mixing bowl also Temperature controller with temperature sensor is installed, sensor jack is additionally provided on heating layer, temperature sensor is mounted on sensor In jack, circular electrical heating tube is connect with temperature controller by conducting wire;After powering on, circular electrical heating tube will be in heating layer Liquid heat transfer medium heated, temperature reach temperature controller setting numerical value when, temperature sensor can transmit temperature signal To temperature controller, temperature controller will carry out stopping heating to circular electrical heating tube, and after temperature declines, circular electrical heating tube can weigh again It is newly heated, to maintain the constant of stirring cylinder temperature;
Feeding unit includes conveying motor and feeding chamber, and there are one the spiral shells that surface is fixed with packing auger blade for the interior installation of feeding chamber The end of bar, screw rod is fixedly connected with conveying motor by shaft coupling, and the top of feeding chamber is equipped with feed inlet, feed inlet and discharging Mouth is correspondingly arranged;The tail end of feeding chamber is additionally provided with material transport hole, and material transport hole is correspondingly arranged with rewinding case.When work, work as material stirring After uniformly, the rotation of conveying electric motor starting, packing auger blade can convey the material leaked out from discharge port, until material is defeated It send completely.
Further, material overflows during kneading in order to prevent, and the top surface of a mixing bowl is additionally provided with head cover, head cover with The side wall of a mixing bowl is additionally provided with handle on head cover, facilitates the unlatching of head cover by hinge connection.
Further, in order to preferably observe the uniformity coefficient of material in a mixing bowl, window is additionally provided on head cover, on window The organic glass of light transmission is installed.
Further, in order to preferably facilitate conveying, the tail end of feeding chamber also sets up that there are one conveying bend pipe, conveying bend pipes It is connected through a screw thread with material transport hole.
Further, in order to preferably facilitate heating, maintain the environment of a constant temperature, liquid heat transfer medium be silicone oil or Water.
Further, it keeps the temperature to preferably facilitate and prevents from heat being quickly transferred to stainless steel layer, insulating layer For polyurethane foam insulation layer.
Further, in order to improve the shearing force to material, the diameter ratio of driving gear and driven gear is 1.5~1.8: 1。
Further, heat transfer medium is replaced in order to preferably facilitate, the top of a mixing bowl is additionally provided with medium input Mouthful, lower part is equipped with medium delivery outlet, medium input port and medium delivery outlet respectively with heating layer unicom, and medium input port and Medium delivery outlet is opened and closed by valve.
The utility model discloses a kind of kneaders of intelligent constant-temperature control, by matching kneader and temperature control device It closes and uses so that temperature equalization, stabilization in kneader a mixing bowl.The utility model have simple in structure, material mediate uniformly, Heating temperature facilitates controllable feature.
Description of the drawings
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is the sectional view of a mixing bowl;
Fig. 3 is feeding unit structural schematic diagram;
Fig. 4 is the screw-rod structure schematic diagram with packing auger blade.
Specific implementation mode
It elaborates below to the embodiments of the present invention, the present embodiment before being with technical solutions of the utility model It puts and is implemented, give detailed embodiment and specific operating process, but the scope of protection of the utility model is unlimited In following embodiments.
Embodiment 1
Embodiment 1 discloses a kind of intelligent constant-temperature control kneader, as shown in Figure 1, including engine base 1, rabbling mechanism, conveying Mechanism and rewinding case 5, rabbling mechanism and feeding unit are respectively positioned on the top of engine base 1, and feeding unit be located at rabbling mechanism and Between engine base, rewinding case 5 is located at the tail end of feeding unit;Wherein, rabbling mechanism includes a mixing bowl 2, a pair of intermeshing master Moving gear 21 and driven gear 22, retarder 23 and stirring motor 24, the interior also horizontal Z for being equipped with a pair and being mutually parallel of a mixing bowl 2 Shape agitating paddle 25, as shown in Fig. 2, a pair of Z-shaped agitating paddle 25 respectively by bearing block 26 on 2 side wall of a mixing bowl with it is main Moving gear 21 is fixedly connected with driven gear 22, and driving gear 21 is connect by retarder 23 with stirring motor 24;A mixing bowl 2 Bottom is equipped with discharge port 27;A mixing bowl 2 is made of three-decker, is followed successively by stainless steel layer 204, insulating layer 205 from outside to inside With heating layer 206, heating layer 206 is closed hollow cavity structure, and 207 He of circular electrical heating tube is equipped in heating layer 206 Silicone oil is also equipped with the temperature controller 3 with temperature sensor 31, the type of the temperature controller 3 in the present embodiment on the side wall of a mixing bowl 2 Number be ZNHW-II intelligent temperature controllers, the regulation and control into trip temperature can be needed according to user.It is additionally provided with sensor on heating layer 206 Jack 208, temperature sensor 31 are mounted in sensor jack 208, and temperature sensor 31 is connect with temperature controller 3 by conducting wire, Circular electrical heating tube 207 is also to be connect by conducting wire with temperature controller 3;After powering on, circular electrical heating tube 207 will be to heating Silicone oil in layer 206 is heated, and when temperature reaches the numerical value of the setting of temperature controller 3, temperature controller 3 will be to circular electrical heating tube 207 stop heating, and after temperature declines, circular electrical heating tube 207 can re-start heating again, to maintain in heating layer 206 Temperature it is constant;As shown in Figure 3-4, feeding unit includes conveying motor 4 and feeding chamber 41, and there are one tables for the interior installation of feeding chamber 41 Face is fixed with the screw rod 42 of packing auger blade 45, and the end of screw rod 42 and conveying motor 4 are fixed by shaft coupling (being not marked in figure) The top of connection, feeding chamber 41 is equipped with feed inlet 43, and feed inlet 43 is correspondingly arranged with discharge port 27;The tail end of feeding chamber 41 is also set There are material transport hole 44, material transport hole 44 to be correspondingly arranged with rewinding case 5.When work, after material stirring is uniform, conveying motor 4 starts, and twists The rotation of imperial blade 45 can convey the material leaked out from discharge port 27, until material is complete by conveying.The top of a mixing bowl 2 Face is additionally provided with head cover 20, and head cover 20 is connect with the side wall of a mixing bowl 2 by hinge 202, and handle 201 is additionally provided on head cover 20, Facilitate the unlatching of head cover 20.It is additionally provided with window 203 on head cover 20, the organic glass of light transmission is installed on window 203.Feeding chamber 41 Tail end also set up there are one conveying bend pipe 45, conveying bend pipe 45 is connected through a screw thread with material transport hole 44.In order to preferably facilitate It keeps the temperature and prevents quickly for heat to be transferred to stainless steel layer 204, insulating layer 205 is polyurethane foam insulation layer.Driving tooth The diameter ratio of wheel 21 and driven gear 22 is 1.5:1.In order to preferably facilitate heat transfer medium is replaced, a mixing bowl 2 it is upper Portion is additionally provided with medium input port 28, and lower part is equipped with medium delivery outlet 29, medium input port 28 and medium delivery outlet 29 respectively with add 206 unicom of thermosphere, and medium input port 28 and medium delivery outlet 29 are opened and closed by valve (being not marked in figure).
Embodiment 2
Embodiment 2 discloses a kind of intelligent constant-temperature control kneader, including engine base 1, rabbling mechanism, feeding unit and rewinding Case 5, rabbling mechanism and feeding unit are respectively positioned on the top of engine base 1, and feeding unit is received between rabbling mechanism and engine base Hopper 5 is located at the tail end of feeding unit;Wherein, rabbling mechanism include a mixing bowl 2, a pair of intermeshing driving gear 21 and from Moving gear 22, retarder 23 and stirring motor 24, the interior also horizontal Z-shaped agitating paddle 25 for being equipped with a pair and being mutually parallel of a mixing bowl 2, one Z-shaped agitating paddle 25 is consolidated by the bearing block 26 on 2 side wall of a mixing bowl with driving gear 21 and driven gear 22 respectively Fixed connection, driving gear 21 are connect by retarder 23 with stirring motor 24;The bottom of a mixing bowl 2 is equipped with discharge port 27;Stirring Cylinder 2 is made of three-decker, is followed successively by stainless steel layer 204, insulating layer 205 and heating layer 206, heating layer 206 from outside to inside For closed hollow cavity structure, circular electrical heating tube 207 and water are installed in heating layer 206, also pacified on the side wall of a mixing bowl 2 Equipped with the temperature controller 3 with temperature sensor 31, sensor jack 208 is additionally provided on heating layer 206, temperature sensor 31 is installed In sensor jack 208, temperature sensor 31 is connect with temperature controller 3 by conducting wire, circular electrical heating tube 207 and temperature controller 3 It is also to be connected by conducting wire;After powering on, circular electrical heating tube 207 will heat the water in heating layer 206, temperature When reaching the numerical value of the setting of temperature controller 3, temperature controller 3 will stop heating to circular electrical heating tube 207, after temperature declines, ring Shape electric heating tube 207 can re-start heating again, to maintain the constant of temperature in heating layer 206;Feeding unit includes conveying Motor 4 and feeding chamber 41, there are one the screw rod 42 that surface is fixed with packing auger blade 45, the ends of screw rod 42 for the interior installation of feeding chamber 41 It is fixedly connected by shaft coupling with conveying motor 4, the top of feeding chamber 41 is equipped with feed inlet 43, and feed inlet 43 and discharge port 27 are right It should be arranged;The tail end of feeding chamber 41 is additionally provided with material transport hole 44, and material transport hole 44 is correspondingly arranged with rewinding case 5.When work, when material stirs After mixing uniformly, conveying motor 4 starts, and the rotation of packing auger blade 45 can convey the material leaked out from discharge port 27, until Material is complete by conveying.The top surface of a mixing bowl 2 is additionally provided with head cover 20, and head cover 20 and the side wall of a mixing bowl 2 are connected by hinge 202 It connects, handle 201 is additionally provided on head cover 20, facilitate the unlatching of head cover 20.It is additionally provided with window 203 on head cover 20, pacifies on window 203 Organic glass equipped with light transmission.The tail end of feeding chamber 41 is also set up there are one conveying bend pipe 45, conveying bend pipe 45 and material transport hole 44 It is connected through a screw thread.In order to preferably facilitate heat preservation and prevent from quickly for heat being transferred to stainless steel layer 204, insulating layer 205 be polyurethane foam insulation layer.The diameter ratio of driving gear 21 and driven gear 22 is 1.8:1.For preferably convenient pair Heat transfer medium is replaced, and the top of a mixing bowl 2 is additionally provided with medium input port 28, and lower part is equipped with medium delivery outlet 29, and medium is defeated Entrance 28 and medium delivery outlet 29 are respectively with 206 unicom of heating layer, and medium input port 28 and medium delivery outlet 29 pass through Valve is opened and closed.
The advantages of basic principles and main features and the utility model of the utility model have been shown and described above.One's own profession The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model Claimed range is defined by the appending claims and its equivalent thereof.

Claims (8)

1. a kind of intelligent constant-temperature controls kneader, which is characterized in that including engine base, rabbling mechanism, feeding unit and rewinding case, institute It states rabbling mechanism and feeding unit is respectively positioned on the top of the engine base, and the feeding unit is located at the rabbling mechanism and machine Between seat, the rewinding case is located at the tail end of the feeding unit;
Wherein, the rabbling mechanism includes a mixing bowl, a pair of intermeshing driving gear and driven gear, retarder and stirring Motor, the interior also horizontal Z-shaped agitating paddle for being equipped with a pair and being mutually parallel of a mixing bowl, a pair Z-shaped agitating paddle pass through respectively Bearing block on a mixing bowl side wall is fixedly connected with the driving gear and driven gear, and the driving gear passes through institute Retarder is stated to connect with the stirring motor;The bottom of a mixing bowl is equipped with discharge port;
The a mixing bowl is made of three-decker, is followed successively by stainless steel layer, insulating layer and heating layer, the heating from outside to inside Layer is closed hollow cavity structure, and circular electrical heating tube and liquid heat transfer medium, the stirring are equipped in the heating layer It is also equipped with the temperature controller with temperature sensor on the side wall of cylinder, sensor jack, the temperature are additionally provided on the heating layer It spends sensor to be mounted in the sensor jack, the circular electrical heating tube is connect with the temperature controller by conducting wire;
The feeding unit includes conveying motor and feeding chamber, is installed in the feeding chamber and is fixed with packing auger blade there are one surface Screw rod, the end of the screw rod is fixedly connected with the conveying motor by shaft coupling, the top of the feeding chamber be equipped with into Material mouth, the feed inlet are correspondingly arranged with the discharge port;The tail end of the feeding chamber is additionally provided with material transport hole, the material transport hole with The rewinding case is correspondingly arranged.
2. intelligent constant-temperature as described in claim 1 controls kneader, which is characterized in that the top surface of a mixing bowl is additionally provided with top Lid, the side wall of the head cover and a mixing bowl are additionally provided with handle by hinge connection on the head cover.
3. intelligent constant-temperature as claimed in claim 2 controls kneader, which is characterized in that be additionally provided with window, institute on the head cover State the organic glass that light transmission is equipped on window.
4. intelligent constant-temperature as described in claim 1 controls kneader, which is characterized in that the tail end of the feeding chamber is additionally provided with One conveying bend pipe, the conveying bend pipe are connected through a screw thread with the material transport hole.
5. intelligent constant-temperature as described in claim 1 controls kneader, which is characterized in that the liquid heat transfer medium be silicone oil or Water.
6. intelligent constant-temperature as described in claim 1 controls kneader, which is characterized in that the insulating layer is protected for polyurethane foam Warm layer.
7. intelligent constant-temperature as described in claim 1 controls kneader, which is characterized in that the driving gear and driven gear Diameter ratio is 1.5~1.8:1.
8. intelligent constant-temperature as described in claim 1 controls kneader, which is characterized in that the top of a mixing bowl is additionally provided with Jie Matter input port, lower part are equipped with medium delivery outlet, the medium input port and medium delivery outlet respectively with the heating layer unicom, and And the medium input port and medium delivery outlet are opened and closed by valve.
CN201820130792.8U 2018-01-26 2018-01-26 A kind of intelligent constant-temperature control kneader Expired - Fee Related CN207859219U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820130792.8U CN207859219U (en) 2018-01-26 2018-01-26 A kind of intelligent constant-temperature control kneader

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820130792.8U CN207859219U (en) 2018-01-26 2018-01-26 A kind of intelligent constant-temperature control kneader

Publications (1)

Publication Number Publication Date
CN207859219U true CN207859219U (en) 2018-09-14

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111359524A (en) * 2020-03-12 2020-07-03 上海玄森实业有限公司 Kneading machine is used in raw materials processing convenient to dismouting
CN115925327A (en) * 2022-11-16 2023-04-07 常州市华联防水材料科技有限公司 Wire harness waterproof daub and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111359524A (en) * 2020-03-12 2020-07-03 上海玄森实业有限公司 Kneading machine is used in raw materials processing convenient to dismouting
CN115925327A (en) * 2022-11-16 2023-04-07 常州市华联防水材料科技有限公司 Wire harness waterproof daub and preparation method thereof

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Granted publication date: 20180914

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