CN207841794U - Buddha's warrior attendant wire cutting machine - Google Patents

Abstract

The utility model discloses a kind of Buddha's warrior attendant wire cutting machines, it includes wire breakage detector and winding mechanism；Winding mechanism includes unwrapping wire roller, driving shaft, driven shaft, take-up roller, moves up and down module, pumping arm action, the first stator ring and the second stator ring, and each mobile module is equipped with mobile idler pulley, and each swing arm is equipped with swing guide wheel；Diamond wire is drawn from unwrapping wire roller, is swung guide wheel and the first stator ring through first movement guide wheel, first, then be coiled into gauze on driving shaft and driven shaft, is then swung guide wheel and the second mobile idler pulley through the second stator ring, second, be finally introducing take-up roller；Wire breakage detector is in initial conditions, and weight is under draught line effect close proximity to the induction region of switch；Weight is under the effect of gravity far from the induction region close to switch after drawing thread breakage.The Buddha's warrior attendant wire cutting machine can reduce guide wheel quantity, increase Buddha's warrior attendant Line stiffness, exclude interference of the water conduction to burn out detection result.

Description

Buddha's warrior attendant wire cutting machine

Technical field

The utility model is related to cutting mechanics apparatus fields, are especially a kind of Buddha's warrior attendant wire cutting machine.

Background technology

In recent years, with the fast development of solar energy industry, for hard brittle materials such as monocrystalline silicon, polysilicon and piezoelectric ceramics Demand rapidly rise.And main cutting apparatus of the Buddha's warrior attendant wire cutting machine as hard brittle materials such as solar silicon wafers, due to its tool It is had been more and more widely used for the advantages that stock-removing efficiency height, good processing stability.

The Buddha's warrior attendant wire cutting machine of the prior art includes rack, and rack is equipped with feed mechanism and for routing traces to cut The winding mechanism of silicon material, feed mechanism include the fixture for fixing silicon material and the lifting gear for jockey and rack； And winding mechanism includes vertical unwrapping wire roller, driving shaft, driven shaft, vertical take-up roller and 12 guide wheels, diamond wire is from unwrapping wire roller After extraction, pass through the bending commutation of six guide wheels successively, then gauze is formed to winding multi-turn on driving shaft and driven shaft, and pass through Six guide wheels return to take-up roller.The course of work of the Buddha's warrior attendant wire cutting machine is：Fixture drives through lifting gear, drives silicon material to line Pressure off the net, and the high-speed motion under the driving of winding mechanism of the diamond wire on gauze realize cutting.

The Buddha's warrior attendant wire cutting machine of the prior art has the following defects：Unwrapping wire roller and take-up roller are all vertically arranged, and are adopted With the mode of 12 guide wheel coilings, guide wheel quantity is more, diamond wire coiling distance, line wheel lay cumbersome, Buddha's warrior attendant wire cutting machine Overall structure it is not compact；And diamond wire often just needs bending deflecting once by a guide wheel and Buddha's warrior attendant Line stiffness is caused to damage Consumption, and excessive guide wheel makes the Stiffness of diamond wire, influences the unstability of tension, is susceptible to broken string, wire jumper is asked Topic.

Just because of the situation for being susceptible to broken string in the course of work, so the Buddha's warrior attendant wire cutting machine of the prior art is also set up Wire breakage detector is measured in real time it, once breaking, then alarm is shut down at once, be convenient for worker timely processing Disconnection problem.But the conductive rod that the wire breakage detector of the Buddha's warrior attendant wire cutting machine of the prior art is an online selvage of setting, puts down When insulate, after breaking, the driving shaft being rotated further can throw away broken string, and broken string is made to be overlapped on conductive rod, make circuit shape At circuit, system alarm.And there are a defects for above-mentioned detection device：I.e. using aqueous cutting inside Buddha's warrior attendant wire cutting machine Liquid is cooled down, and water itself has electric conductivity, may form access at insulator both ends, system is made to send out the alarm of mistake Signal.

Utility model content

The technical problems to be solved in the utility model be to provide it is a kind of can reduce guide wheel quantity, shorten diamond wire around line-spacing From, increase Buddha's warrior attendant Line stiffness, make diamond wire tension stability and interference of the water conduction to burn out detection result, alarm essence can be excluded True Buddha's warrior attendant wire cutting machine.

The technical solution of the utility model is to provide a kind of Buddha's warrior attendant wire cutting machine, it includes rack, and rack is equipped with Feed mechanism, wire breakage detector and the winding mechanism for routing traces；

Feed mechanism includes fixture and the lifting gear for jockey and rack；

Winding mechanism includes unwrapping wire roller, driving shaft, driven shaft, take-up roller and diamond wire, the both ends of diamond wire respectively with put Line roller is connected with take-up roller, and diamond wire is wound in gauze on driving shaft and driven shaft, above-mentioned unwrapping wire roller, driving shaft, driven Axis and take-up roller are installed in rack；

Winding mechanism further include the mobile module of upper and lower two transverse directions, the swing arm of upper and lower two identical tensions, first fix lead Wheel and the second stator ring, above-mentioned two mobile modules, two swing arms and two stator rings are installed in rack；Unwrapping wire Roller and take-up roller are transverse direction；Upper and lower two mobile modules are separately installed with first movement guide wheel and the second mobile idler pulley, up and down Two swing arms are separately installed with the first swing guide wheel and second and swing guide wheel；

Diamond wire swings guide wheel through first movement guide wheel, first and the first stator ring commutates after the extraction of unwrapping wire roller, then Multi-turn is coiled on driving shaft and driven shaft and forms gauze, then swings guide wheel and the second movement through the second stator ring, second Guide wheel is finally introducing take-up roller；

Wire breakage detector includes that strainer, coiling beam, weight, close switch and draught line, weight are hinged on actively One end of axis, and coiling beam, close switch and weight are respectively positioned on the same end of driving shaft, and strainer is located at the another of driving shaft One end, draught line head end are connect with the non-articulated end around coiling beam and weight after strainer extraction；

Initial conditions, weight is under draught line effect close proximity to the induction region of switch；Weight exists after traction thread breakage Far from the induction region close to switch under gravity.

Buddha's warrior attendant wire cutting machine using the above structure compared with prior art, has the following advantages.

The application takes turns coiling with six wheel coilings instead of the 12 of the prior art, reduces guide wheel quantity, shortens Buddha's warrior attendant Line around linear distance, make the compact overall structure of Buddha's warrior attendant wire cutting machine, and guide wheel lack diamond wire deflecting it is also few, rigidity is lost It is small, therefore the rigidity of diamond wire is improved, it also ensures that line tension is stablized, avoids the situation of Frequent Line Replacement and broken string.Moreover, by In unwrapping wire roller and to move up dynamic model group be transverse direction, thus first movement guide wheel can in the case where moving up the driving of dynamic model group transversely namely with Unwrapping wire rolls out capable direction movement, in this way, the payingoff speed of unwrapping wire roller and the mobile speed of lateral module can be adjusted targetedly Degree so that the diamond wire between unwrapping wire roller and first movement guide wheel keeps vertical state, i.e., vertical unwrapping wire that can make unwrapping wire process Smooth-going is stablized, and avoids the occurrence of oblique pull situation, the Buddha's warrior attendant particle effectivelying prevent on diamond wire falls off, and further decreases the hidden of broken string Suffer from；Similarly, take-up roller and the design of dynamic model group is moved down, also ensures that vertical take-up so that the smooth-going of take-up process is stablized, and is avoided tiltedly It draws.Moreover identical tension swing arm and the design for swinging idler wheel, provide constant tension and support for diamond wire, further ensure that The smooth-going of cabling is stablized, and broken string and wire jumper probability are further reduced.But just in case after breaking, the driving shaft meeting that is rotated further Broken diamond wire is thrown away, and rapidly cuts off the draught line near driving shaft, the weight for losing draught line pulling exists It hangs under gravity, i.e., weight becomes vertical shape by horizontal, and weight just produces variation with close at a distance from switch, in turn Triggering sends out signal, the alarm of Buddha's warrior attendant wire cutting machine close to switch；The detection device is substituted with the mode of physical monitoring The mode of original circuit monitoring separates detection circuit and detection machinery, thus effectively eliminate get wet it is conductive right The interference of testing result, avoids false alarm so that testing result is accurately reliable.

Each mobile module is preferably with the connection relation of corresponding mobile idler pulley：Mobile module is ball screw assembly, often A mobile idler pulley is mounted on through a mobile holder on the sliding block of corresponding ball screw assembly,；In this way, both can guarantee that guide wheel was stablized The movement of smooth-going, and precisely can easily regulate and control the transverse moving speed of guide wheel by the rotating speed of adjusting screw.

The structure of mobile holder is preferably that it includes tension sensor, shield, swivel mount and cantilever bearing, mobile idler pulley It is connect with the contact of tension sensor, the main part of tension sensor is fixed on swivel mount, and shield is sleeved on outside main part and protects Cover is fixed with swivel mount, and swivel mount bottom is fixed with an installation axle, and the cantilever of cantilever bearing is equipped with axis hole, and installation axle can turn Dynamic cooperation is sheathed with clump weight and the locking nut for Shaft angle to be fixedly mounted, cantilever bearing in axis hole, and in installation axle It is fixed on the sliding block of mobile module.In this way, unclamping locking nut, so that it may adjust mobile idler pulley place plane to facilitate, make receipts The other Buddha's warrior attendant line segments that are staggered of one section of Buddha's warrior attendant line segment calmly between line roller or unwrapping wire roller and mobile idler pulley, avoid interference with, make Cabling wiring process is more convenient；And the setting of tension sensor can accurately measure the tension value at the guide wheel, in this, as rear The control foundation of continuous winding displacement wiring, and the presence of clump weight can balance the weight of installation axle both sides so that cable guide pulley moves more Steadily.

Preferably, rack is fixed with guide rail through cushion block, it is sliding combined with the first hold-down support and second on guide rail and fixes Bearing is equipped with location hole on each hold-down support, screws and is useful for the positioning of hold-down support and guide rail locking in location hole Screw, two stator rings are separately mounted on two hold-down supports；In this way, unclamping positioning screw, so that it may to be slided along guide rail Hold-down support significantly adjusts the lateral position of the first stator ring and the second stator ring, is convenient for cabling and wiring.

The structure of first hold-down support is preferably that it includes first slide, column, transition T plates, transition riser and the first round Seat, first slide coordinate with guide rail, and location hole is located in first slide, and column is fixed at the top of first slide, column and transition T Plate is spirally connected through the first height to waist-shaped hole, and transition T plates and transition riser are spirally connected through the first depth to waist-shaped hole, transition riser and One wheel seat is spirally connected through the first arcuate socket, and the first stator ring is mounted on the first wheel seat；First, first slide and guide rail are matched Close, realize the adjusting to the first stator ring width direction, and the first height to waist-shaped hole and the first depth to waist-shaped hole then The adjusting of height and depth direction is realized to the first stator ring；And first arcuate socket realized again to the first stator ring institute In the adjusting of plane；That is, realizing the adjusting of tri- directions the first stator ring XYZ and pivot angle angle, it is convenient for cabling And wiring.

The structure of second hold-down support is preferably that it includes second slide, First Transition L plates, pivot angle adjustable plate and second Wheel seat, second slide coordinate with guide rail, and location hole is located in second slide, and second slide and First Transition L plates are through the second depth It is spirally connected to waist-shaped hole, First Transition L plates and pivot angle adjustable plate are spirally connected through the second height to waist-shaped hole, pivot angle adjustable plate and the second wheel Seat is spirally connected through the second arcuate socket, and the second stator ring is mounted on the second wheel seat；First, the cooperation of second slide and guide rail, it is real Showed the adjusting to the second stator ring width direction, and the second height to waist-shaped hole and the second depth to waist-shaped hole then to second Stator ring realizes the adjusting of height and depth direction；And second arcuate socket realized again to plane where the second stator ring Adjusting；That is, realizing the adjusting of tri- directions the second stator ring XYZ and pivot angle angle, it is convenient for cabling and wiring.

As further preferred, strainer includes tensioning holder, and tensioning holder is fixed on driving shaft far from weight one end Axle bed on, tensioning holder, which is equipped with, by own rotation to be tensioned the tensioning shaft of draught line and is moved towards for changing draught line First wrapping post；The axle bed of driving shaft close to weight one end is equipped with mounting bracket, and weight, coiling beam and close switch are respectively positioned on It is additionally provided with the second wrapping post moved towards for changing draught line in mounting bracket, in mounting bracket, use is additionally provided in mounting bracket In the limited post of limitation weight non-articulated end full swing amplitude；In this way, by rotating tensioning shaft so that draught line head end is being opened It is wound in coil on mandrel, tensioning draught line can easily be collapsed, sling weight, moreover, the first wrapping post can change draught line Trend is conducive to tensioning not only so that draught line cabling is steady, but also has liberated the installation site of tensioning holder, convenient for laying； Second wrapping post also plays deflecting effect to draught line, again such that draught line cabling is steady, while also having liberated mounting bracket Installation site, convenient for laying mounting bracket and each attached parts；Moreover, the setting of limited post defines most putting on for weight Dynamic amplitude, also defines the rate of tension of draught line, in this way, every time tensioning when, tensioning shaft only needs to rotate to turn motionless until, i.e., For tensioning, adjustment process is conveniently.

The structure of mounting bracket is preferably that it includes mounting plate, the second transition L plates and bottom L plates, above-mentioned weight, coiling Beam is respectively mounted on a mounting board close to switch, limited post and the second wrapping post, and mounting plate is U-shaped, fastened on mounting plate there are one Case；Mounting plate is spirally connected through width to waist-shaped hole with the second transition L plates, and the second transition L plates and bottom L plates are through third depth to waist type Hole is spirally connected, and bottom L plates and the axle bed of driving shaft one end are spirally connected through third height to waist-shaped hole.In this way, being realized from tri- directions XYZ Adjusting to mounting plate is conducive to all parts on mounting plate adjusting symmetrical, easy to adjust, regulating effect with tensioning apparatus It is good；And case can be effectively to providing protection, dust-proof water blocking in mounting plate close to components such as switch, weight, limited posts.

Each swing arm is preferably with the connection relation of corresponding swing guide wheel：Two identical tension electricity up and down are installed in rack Motivation, the output shaft of each identical tension motor are fixed with a swing arm, the main part of each swing arm and a tension sensor Fixed, each guide wheel that swings is mounted on through a third wheel seat on the contact of corresponding tension sensor；Swing arm is equipped with coiling Side block item and tensioning side block item, are equipped with the first block on the inside of coiling side block item, the first block and contact around line side against；Tensioning The second block is equipped on the inside of side block item, the second block is less than the safe oscillating stroke of contact at a distance from the tensioning side of contact.This On the one hand sample provides constant tension for swing arm by identical tension motor, it is ensured that and cabling is stablized, on the other hand, tension sensing Device can measure the tension of the position in real time, the control foundation as the wiring of follow-up winding displacement.

More it is essential that when walking wire cutting, once broken string, a backward acceleration can instantaneously be generated by swinging guide wheel, be driven The contact of tension sensor generates the trend instantaneously swung to around line side, but due to the coiling of the first block and contact this moment Side against, therefore first time resistance value is to the trend of coiling side oscillation, contact by first block reaction force, and back towards Tensioning side oscillation, but is stopped by the second block, and the safety due to the second block less than contact at a distance from contact is swung Stroke, so the stroke of above-mentioned swing and amplitude are within the scope of the safe oscillating stroke of contact always, this is just effectively avoided The amplitude of fluctuation of the contact of tension sensor is more than range and the drawbacks of damage and failure tension sensor；Moreover break moment The trend that contact is moved to coiling side is within first time just by the blocking of the first block, this part of swing of just having prevented Energy so that contact is also weakened under reaction force to the amplitude of tensioning side oscillation, is further strengthened to contact Protection.It is convenient for statement, the side that swing guide wheel is wound with diamond wire be referred to as around line side and the other side is tensioning side.

As further preferably, the equal convex in inside of coiling side block item and tensioning side block item has link block, coiling side block The link block three of the link block of item, the main part of tension sensor and tensioning side block item is spirally connected；Coiling side block item and tensioning side Two link blocks of blend stop are spirally connected with swing arm；In this way, in this way, both sides blend stop and intermediate tension sensor main part can be reinforced The firmness of connection keeps its easy to assembly, function-stable, and service life is long.

Description of the drawings

Fig. 1 is the positive structure diagram of the utility model Buddha's warrior attendant wire cutting machine.

Fig. 2 is the structural schematic diagram of the mobile holder of the utility model Buddha's warrior attendant wire cutting machine.

Fig. 3 is the structural schematic diagram of the second hold-down support of the utility model Buddha's warrior attendant wire cutting machine.

Fig. 4 is the structural schematic diagram after Fig. 2 deflection certain angles.

Fig. 5 is the structural schematic diagram after Fig. 3 deflection certain angles.

Fig. 6 is the structural schematic diagram of the first hold-down support of the utility model Buddha's warrior attendant wire cutting machine.

Fig. 7 is the structural schematic diagram after Fig. 6 deflection certain angles.

Fig. 8 is the swing arm of the utility model Buddha's warrior attendant wire cutting machine and swings the backsight structural representation of the connection structure of guide wheel Figure.

Fig. 9 is the swing arm of the utility model Buddha's warrior attendant wire cutting machine and swings the connection structure of guide wheel and face partial cutaway structure Schematic diagram.

Figure 10 is the swing arm of the utility model Buddha's warrior attendant wire cutting machine and swings the structural schematic diagram of the connection structure of guide wheel.

Figure 11 is the overlooking structure diagram of the wire breakage detector of the utility model Buddha's warrior attendant wire cutting machine.

Figure 12 is the positive structure diagram of the wire breakage detector of the utility model Buddha's warrior attendant wire cutting machine.

Figure 13 is partial enlargement structural representations of the Figure 12 along the directions A.

Figure 14 is partial enlargement structural representations of the Figure 12 along the directions B.

As shown in the figure 1, unwrapping wire roller, 2, driving shaft, 3, take-up roller, 4, diamond wire, 5, rack, 6, swing arm, 7, first moves Dynamic guide wheel, the 8, second mobile idler pulley, the 9, first swing guide wheel, the 10, second swing guide wheel, the 11, first stator ring, 12, second Stator ring, 13, ball screw assembly, 14, tension sensor, 14.1, main part, 14.2, contact, 15, shield, 16, swivel mount, 17, cantilever bearing, 18, installation axle, the 19, second arcuate socket, 20, clump weight, 21, locking nut, 22, identical tension motor, 23, Cushion block, 24, guide rail, 25, location hole, 26, first slide, 27, column, 28, transition T plates, 29, transition riser, 30, the first round Seat, the 31, first height is to waist-shaped hole, and the 32, first depth is to waist-shaped hole, the 33, first arcuate socket, and 34, second slide, 35, first Transition L plates, 36, pivot angle adjustable plate, the 37, second wheel seat, the 38, second depth to waist-shaped hole, the 39, second height to waist-shaped hole, 40, driven shaft；41, coiling beam, 42, weight, 43, close to switch, 44, draught line, 45, tensioning holder, 46, tensioning shaft, 47, the One wrapping post, the 48, second wrapping post, 49, limited post, 50, mounting plate, the 51, second transition L plates, 52, bottom L plates, 53, width to Waist-shaped hole, 54, third depth to waist-shaped hole, 55, third height to waist-shaped hole, 56, case, 57, L connecting plates；58, fixture, 59, lifting gear, 60, third wheel seat, 61, coiling side block item, 62, tensioning side block item, the 63, first block, the 64, second block, 65, link block.

Specific implementation mode

The utility model is described in further detail in the following with reference to the drawings and specific embodiments.

As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13, Figure 14, The utility model Buddha's warrior attendant wire cutting machine, it includes rack 5, and rack 5 is equipped with feed mechanism, wire breakage detector and for connecting up Cabling is to cut the winding mechanism of silicon material.

Feed mechanism includes fixture 58 for fixing silicon material and for jockey 58 and the lifting gear of rack 5 59.

Winding mechanism includes unwrapping wire roller 1, driving shaft 2, driven shaft 40, take-up roller 3 and diamond wire 4.Above-mentioned unwrapping wire Roller 1, driving shaft 2, driven shaft 40 and take-up roller 3 are installed in rack 5；And unwrapping wire roller 1, driving shaft 2, driven shaft 40 and take-up Roller 3 is driven by respectively different motor.Unwrapping wire roller 1 and take-up roller 3 are transverse direction.

Rack 5 is equipped with the mobile module of upper and lower two transverse directions, moves up dynamic model group and is equipped with first movement guide wheel 7, moves down Dynamic model group is equipped with the second mobile idler pulley 8.Two mobile modules, the structures of two mobile idler pulleys are identical, each move mould Group is ball screw assembly, 13, and each mobile idler pulley is mounted on the sliding block of corresponding ball screw assembly, 13 through a mobile holder On.And the structure of two mobile holders is also identical.

Each mobile holder includes tension sensor 14, shield 15, swivel mount 16 and cantilever bearing 17, mobile idler pulley with The contact 14.2 of force snesor 14 connects, and the main part 14.1 of tension sensor 14 is fixed on swivel mount 16, and shield 15 is sleeved on Main part 14.1 is outer and shield 15 is fixed with swivel mount 16, and 16 bottom of swivel mount is fixed with an installation axle 18, and cantilever bearing 17 cantilever is equipped with axis hole, and installation axle 18 rotatably coordinates in axis hole, and installation axle 18 is sheathed with across the part of axis hole and matches Pouring weight 20 and locking nut 21 for 18 corner of axis to be fixedly mounted, cantilever bearing 17 are fixed on the sliding block of mobile module.

Two identical tension motor 22, the output shaft of upper identical tension motor 22 up and down are installed to be fixed in rack 5 The output shaft of swing arm 6, lower identical tension motor 22 is fixed with lower swing arm 6.Upper swing arm 6 is equipped with the first swing guide wheel 9, lower swing arm 6 are equipped with the second swing guide wheel 10.Two swing arms 6 are identical with the connection structure of two swing guide wheels, i.e., each swing arm 6 with The main part 14.1 of one tension sensor 14 is fixed, and each guide wheel that swings is mounted on corresponding tension through a third wheel seat 60 On the contact 14.2 of sensor 14.

Coiling side block item 61 and tensioning side block item 62 are equipped in each swing arm 6,61 inside of coiling side block item is equipped with first Block 63, the first block 63 and contact 14.2 around line side against；62 inside of tensioning side block item is equipped with the second block 64, second gear Block 64 is less than the safe oscillating stroke of contact 14.2 at a distance from the tensioning side of contact 14.2.

The equal convex in inside of coiling side block item 61 and tensioning side block item 62 has link block 65, the link block of coiling side block item 61 65,65 three of link block of the main part 14.1 of tension sensor 14 and tensioning side block item 62 is spirally connected；Coiling side block item 61 and Two link blocks 65 of side block item 62 are drawn to be spirally connected with swing arm 6.

The first stator ring 11 and the second stator ring 12 are also equipped in rack 5；Specifically, rack 5 is through cushion block 23 It is fixed with guide rail 24, the first hold-down support and the second hold-down support are sliding combined on guide rail 24, is all provided on each hold-down support There is location hole 25, the positioning screw for being useful for locking hold-down support and guide rail 24, two stator rings are screwed in location hole 25 It is separately mounted on two hold-down supports.

First hold-down support includes first slide 26, column 27, transition T plates 28, transition riser 29 and the first wheel seat 30, and One slide 26 coordinates with guide rail 24, and location hole 25 is located in first slide 26, and column 27 is fixed on 26 top of first slide, stands Column 27 and transition T plates 28 are spirally connected through the first height to waist-shaped hole 31, and transition T plates 28 and transition riser 29 are through the first depth to waist Type hole 32 is spirally connected, and transition riser 29 and the first wheel seat 30 are spirally connected through the first arcuate socket 33, and the first stator ring 11 is mounted on first On wheel seat 30.

Second hold-down support includes second slide 34, First Transition L plates 35, pivot angle adjustable plate 36 and the second wheel seat 37, and Two slides 34 coordinate with guide rail 24, and location hole 25 is located in second slide 34, and second slide 34 and First Transition L plates 35 are through the Two depth are spirally connected to waist-shaped hole 38, and First Transition L plates 35 and pivot angle adjustable plate 36 are spirally connected through the second height to waist-shaped hole 39, pivot angle Adjustable plate 36 and the second wheel seat 37 are spirally connected through the second arcuate socket 19, and the second stator ring 12 is mounted on the second wheel seat 37.

When positive cabling, 4 head end of diamond wire commutates around first movement guide wheel 7 into cross after unwrapping wire roller 1 is drawn vertically To, then swing guide wheel 9 through first and commutate 180 degree, and pass through the commutation of the first stator ring 11 at vertical, it is wrapped in driving shaft vertically 2 and driven shaft 40 on and coil multi-turn formed gauze, then through the second stator ring 12 commutate at transverse direction, then through second swing Guide wheel 10 commutates 180 degree, commutates at vertical through the second mobile idler pulley 8 after, 4 tail end of diamond wire finally introduces take-up roller 3 vertically. Certainly, when reversed cabling, cabling sequence and direction are exactly the opposite.

Wire breakage detector include be located at 5 one end axle bed of driving shaft on mounting bracket and be located at 5 other end axis of driving shaft Tensioning holder 45 on seat.

Mounting bracket includes mounting plate 50, the second transition L plates 51 and bottom L plates 52, mounting plate 50 and the second transition L plates 51 Be spirally connected to waist-shaped hole 53 through width, the second transition L plates 51 are spirally connected through third depth to waist-shaped hole 54 with bottom L plates 52, bottom L plates 52 with The axle bed of 5 one end of driving shaft is spirally connected through third height to waist-shaped hole 55.

It is hinged with weight 42 on mounting plate 50, is fixed on mounting plate 50 close to switch 43, coiling beam 41, the second wrapping post 48 and the limited post 49 for limiting 42 non-articulated end full swing amplitude of weight.More specifically, being fixed with L on mounting plate 50 Connecting plate 57, and the second wrapping post 48 is fixed on L connecting plates 57.

Mounting plate 50 is U-shaped, fastens that there are one cases 56 on mounting plate 50.The case 56 by weight 42, close to switch 43 Head, coiling beam 41 and limited post 49 cover, water proof is dust-proof.

Tensioning holder 45 is tensioned the tensioning shaft 46 of draught line 44 equipped with the first wrapping post 47 and by own rotation, on The first wrapping post 47, tensioning shaft 46 and the tensioning holder 45 stated together constitute strainer.

The head end of draught line 44 is fixed with tensioning shaft 46 and is drawn after coiling multi-turn on tensioning shaft 46, and the first coiling is bypassed Column 47 then passes around the non-articulated of coiling beam 41 and weight 42 with 90 degree of deflecting further around the second wrapping post 48 deflecting 90 again are crossed End connection.

Initial conditions, weight 42 is under the effect of draught line 44 close proximity to the induction region of switch 43；That is, weight 42 by draught line 44 above carry to limited post 49 against position, weight 42 substantially be in horizontal direction.And draught line 44 is heavy after being broken Hammer 42 is vertical under the effect of gravity and far from the induction region close to switch 43.

Claims (9)

1. a kind of Buddha's warrior attendant wire cutting machine, it includes rack (5), and rack (5) is equipped with feed mechanism, wire breakage detector and is used for The winding mechanism of routing traces；

Feed mechanism includes fixture (58) and the lifting gear (59) for jockey (58) and rack (5)；

Winding mechanism includes unwrapping wire roller (1), driving shaft (2), driven shaft (40), take-up roller (3) and diamond wire (4), diamond wire (4) Both ends connect respectively with unwrapping wire roller (1) and take-up roller (3), diamond wire (4) is wound on driving shaft (2) and driven shaft (40) Gauze, above-mentioned unwrapping wire roller (1), driving shaft (2), driven shaft (40) and take-up roller (3) are installed in rack (5)；

It is characterized in that：Winding mechanism further include the mobile module of upper and lower two transverse directions, upper and lower two identical tensions swing arm (6), First stator ring (11) and the second stator ring (12), above-mentioned two mobile modules, two swing arms (6) and two fixations are led Wheel is installed in rack (5)；Unwrapping wire roller (1) and take-up roller (3) are transverse direction；Upper and lower two mobile modules are separately installed with One mobile idler pulley (7) and the second mobile idler pulley (8), upper and lower two swing arms (6) are separately installed with the first swing guide wheel (9) and second Swing guide wheel (10)；

Diamond wire (4) is fixed through first movement guide wheel (7), the first swing guide wheel (9) and first and is led after unwrapping wire roller (1) extraction (11) commutation is taken turns, then coils multi-turn on driving shaft (2) and driven shaft (40) and forms gauze, then through the second stator ring (12), second guide wheel (10) and the second mobile idler pulley (8) are swung, is finally introducing take-up roller (3)；

Wire breakage detector includes strainer, coiling beam (41), weight (42), close switch (43) and draught line (44), weight Hammer (42) is hinged on one end of driving shaft (2), and coiling beam (41), close switch (43) and weight (42) are respectively positioned on driving shaft (2) the same end, and strainer is located at the other end of driving shaft (2), draught line (44) head end with after strainer extraction It is connect with the non-articulated end of weight (42) around coiling beam (41)；

Initial conditions, weight (42) is under draught line (44) effect close proximity to the induction region of switch (43)；Draught line (44) Weight (42) is under the effect of gravity far from the induction region close to switch (43) after fracture.

2. Buddha's warrior attendant wire cutting machine according to claim 1, it is characterised in that：Each mobile module and corresponding mobile idler pulley Connection relation be：Mobile module is ball screw assembly, (13), and each mobile idler pulley is mounted on corresponding through a mobile holder On the sliding block of ball screw assembly, (13).

3. Buddha's warrior attendant wire cutting machine according to claim 2, it is characterised in that：Mobile holder include tension sensor (14), Shield (15), swivel mount (16) and cantilever bearing (17), mobile idler pulley are connect with the contact (14.2) of tension sensor (14), The main part (14.1) of force snesor (14) is fixed on swivel mount (16), and shield (15) is sleeved on main part (14.1) outside and shield (15) fixed with swivel mount (16), swivel mount (16) bottom is fixed with an installation axle (18), and the cantilever of cantilever bearing (17) Equipped with axis hole, rotatably cooperation is sheathed with clump weight (20) in axis hole, and in installation axle (18) and for solid installation axle (18) Determine the locking nut (21) of installation axle (18) corner, cantilever bearing (17) is fixed on the sliding block of mobile module.

4. Buddha's warrior attendant wire cutting machine according to claim 1, it is characterised in that：Rack (5) is fixed with guide rail through cushion block (23) (24), it is sliding combined with the first hold-down support and the second hold-down support on guide rail (24), positioning is equipped on each hold-down support Hole (25), interior screw of location hole (25) are useful for the positioning screw of hold-down support and guide rail (24) locking, two stator rings It is separately mounted on two hold-down supports.

5. Buddha's warrior attendant wire cutting machine according to claim 4, it is characterised in that：First hold-down support includes first slide (26), column (27), transition T plates (28), transition riser (29) and the first wheel seat (30), first slide (26) are matched with guide rail (24) It closes, location hole (25) is located in first slide (26), and column (27) is fixed at the top of first slide (26), column (27) and transition T plates (28) are spirally connected through the first height to waist-shaped hole (31), and transition T plates (28) and transition riser (29) are through the first depth to waist-shaped hole (32) it is spirally connected, transition riser (29) and the first wheel seat (30) are spirally connected through the first arcuate socket (33), the first stator ring (11) installation On the first wheel seat (30)；

Second hold-down support includes second slide (34), First Transition L plates (35), pivot angle adjustable plate (36) and the second wheel seat (37), second slide (34) and guide rail (24) coordinate, and location hole (25) is located in second slide (34), second slide (34) and the One transition L plates (35) are spirally connected through the second depth to waist-shaped hole (38), and First Transition L plates (35) and pivot angle adjustable plate (36) are through second Height is spirally connected to waist-shaped hole (39), and pivot angle adjustable plate (36) and the second wheel seat (37) are spirally connected through the second arcuate socket (19), and second is solid Guide wheel (12) is determined on the second wheel seat (37).

6. Buddha's warrior attendant wire cutting machine according to claim 1, it is characterised in that：Strainer includes tensioning holder (45), Locking bracket (45) is fixed on axle bed of the driving shaft (2) far from weight (42) one end, and tensioning holder (45), which is equipped with, passes through itself The first wrapping post (47) for rotating to be tensioned the tensioning shaft (46) of draught line (44) and move towards for changing draught line (44)；

The axle bed of driving shaft (2) close to weight (42) one end is equipped with mounting bracket, weight (42), coiling beam (41) and close to opening It closes (43) to be respectively positioned in mounting bracket, the second wrapping post moved towards for changing draught line (44) is additionally provided in mounting bracket (48), the limited post (49) for limiting weight (42) non-articulated end full swing amplitude is additionally provided in mounting bracket.

7. Buddha's warrior attendant wire cutting machine according to claim 6, it is characterised in that：Mounting bracket includes mounting plate (50), second Transition L plates (51) and bottom L plates (52), above-mentioned weight (42), coiling beam (41), close to switch (43), limited post (49) and the Two wrapping posts (48) are installed on mounting plate (50), and mounting plate (50) is U-shaped, fasten that there are one cases on mounting plate (50) (56)；

Mounting plate (50) is spirally connected through width to waist-shaped hole (53) with the second transition L plates (51), the second transition L plates (51) and bottom L plates (52) it is spirally connected to waist-shaped hole (54) through third depth, the axle bed of bottom L plates (52) and driving shaft (2) one end is through third height to waist type Hole (55) is spirally connected.

8. Buddha's warrior attendant wire cutting machine according to claim 1, it is characterised in that：Each swing arm (6) and corresponding swing guide wheel Connection relation be：Be equipped in rack (5) up and down two identical tension motor (22), each identical tension motor (22) it is defeated Shaft and a swing arm (6) are fixed, and the main part (14.1) of each swing arm (6) and a tension sensor (14) is fixed, each Guide wheel is swung to be mounted on through a third wheel seat (60) on the contact (14.2) of corresponding tension sensor (14)；

Swing arm (6) is equipped with coiling side block item (61) and tensioning side block item (62), and first gear is equipped on the inside of coiling side block item (61) Block (63), the first block (63) and contact (14.2) around line side against；The second block is equipped on the inside of tensioning side block item (62) (64), the second block (64) is less than the safe oscillating stroke of contact (14.2) at a distance from the tensioning side of contact (14.2).

9. Buddha's warrior attendant wire cutting machine according to claim 8, it is characterised in that：Coiling side block item (61) and tensioning side block item (62) the equal convex in inside has link block (65), the link block (65) of coiling side block item (61), the main body of tension sensor (14) Link block (65) three of portion (14.1) and tensioning side block item (62) is spirally connected；Coiling side block item (61) and tensioning side block item (62) Two link blocks (65) are spirally connected with swing arm (6).