CN207841661U - A kind of pipe pile die wiper mechanism - Google Patents

A kind of pipe pile die wiper mechanism Download PDF

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Publication number
CN207841661U
CN207841661U CN201820148668.4U CN201820148668U CN207841661U CN 207841661 U CN207841661 U CN 207841661U CN 201820148668 U CN201820148668 U CN 201820148668U CN 207841661 U CN207841661 U CN 207841661U
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CN
China
Prior art keywords
die
idler wheel
pipe
wiper mechanism
pipe pile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201820148668.4U
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Chinese (zh)
Inventor
陈维孟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU ZHONGTAILAI CONCRETE TUBULAR PIPE Co Ltd
Original Assignee
JIANGSU ZHONGTAILAI CONCRETE TUBULAR PIPE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU ZHONGTAILAI CONCRETE TUBULAR PIPE Co Ltd filed Critical JIANGSU ZHONGTAILAI CONCRETE TUBULAR PIPE Co Ltd
Priority to CN201820148668.4U priority Critical patent/CN207841661U/en
Application granted granted Critical
Publication of CN207841661U publication Critical patent/CN207841661U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of pipe pile die wiper mechanisms, including wiper mechanism, Membrane jetter structure, crushing mechanism, pour mechanism, guide rail, push trolley and pipe die, pipe die setting is on push trolley, push trolley is movably disposed on guide rail, pipe die is equipped with die orifice slot, and push trolley is equipped with adjustment mechanism.Wiper mechanism includes fixed plate, elevating screw, support plate, motor, idler wheel wire brush and horizontal sliding table, guide rail is installed on horizontal sliding table, push trolley is located on horizontal sliding table, elevating screw is mounted in fixed plate, it is fixed by a connecting rod between support plate and idler wheel wire brush, motor is connected with idler wheel wire brush by belt.Idler wheel wire brush is controlled by elevating screw and is moved up and down, and horizontal sliding table controls the side-to-side movement of pipe die, i.e., can complete the cleaning to pipe die inner surface and bolting face by the interaction of an idler wheel wire brush and horizontal sliding table.

Description

A kind of pipe pile die wiper mechanism
Technical field
The utility model belongs to pile pile production equipment field, more particularly, to a kind of pipe pile die wiper mechanism.
Background technology
With the rapid development of China's construction, railway, highway, bridge construction etc. are required for pile pile to lay the foundation, pile pile Demand greatly increase.In the prior art, the cleaning plant of pipe pile die can only generally clear up the one side wall of pipe die, entire to manage The cleaning pressure that mould side wall is subject to is inconsistent, causes a certain position that may still can remain attachment, is easy to omit cleaning, to Upper track pipelining is influenced, product quality is influenced, causes entire speed of production to reduce unqualified with product quality:Carry out Cycle easy tos produce the not tight situation of pipe pile die joint close when coming into operation, and influences to produce.
Such as 201520183592.5 disclose a kind of pipe die automatic cleaning apparatus.It include the machine on pipe die pipeline Frame, the frame upper end are equipped with motor fixing plate, and motor fixing plate upper end is connect by hinge with frame upper end side, in rack End is equipped with cylinder, and the ends piston rod F of cylinder and the ends F of motor fixing plate connect, and the end faces F of motor fixing plate upper end are equipped with The end faces F of motor, the ends motor fixing plate F are equipped with belt pulley and are connect with motor by belt, are equipped on the belt pulley Idler wheel wire brush.The utility model can only be cleaned towards a direction of the inner wall of pipe die, cause the cleaning of other faces incomplete, respectively Position discontinuity, cleaning effect is poor, and cannot clean the bolt connection of pipe die.
Utility model content
In order to solve the problems of the above-mentioned prior art, the utility model proposes a kind of pipe pile die wiper mechanism, It can clean the attachment on pipe die inner wall with fast and easy, can ensure that the pressure of pipe die inner wall is uniform, avoid omitting residual Object and influence to produce.
What the technical solution of the utility model was realized in:
A kind of pipe pile die wiper mechanism, including wiper mechanism, Membrane jetter structure, crushing mechanism, pour mechanism, guide rail, push away Trolley and pipe die, the pipe die is sent to be arranged on the push trolley, the push trolley is movably disposed at the guide rail On, the pipe die is equipped with die orifice slot, which is characterized in that the push trolley is equipped with adjustment mechanism, the adjustment mechanism packet Adjusting knob, adjusting screw rod, claw and fixed seat are included, is equipped with taper surface among the push trolley, the taper surface is equipped with Pneumatic vibrator, the wiper mechanism include fixed plate, elevating screw, support plate, motor, idler wheel wire brush and horizontal sliding table, The guide rail is installed, the push trolley is located on the horizontal sliding table, the elevating screw peace on the horizontal sliding table In the fixed plate, opening is equipped in the fixed plate, the support plate is mounted on the elevating screw, in the support plate It equipped with motor, is fixed by a connecting rod between the support plate and idler wheel wire brush, the motor and idler wheel wire brush pass through skin Band connection.
In this pipe pile die wiper mechanism of the utility model, length and the pipe die of the idler wheel wire brush Length is consistent.
In this pipe pile die wiper mechanism of the utility model, the Membrane jetter structure includes current divider, isocon, arc Shape plate and arc nozzle, the isocon include middle isocon and side isocon, and the side isocon is equipped with regulating valve, described It is connected by partition board between arc panel and arc nozzle, the arc panel both sides are equipped with the first idler wheel, and first idler wheel is caught in In the die orifice slot.
In this pipe pile die wiper mechanism of the utility model, the crushing mechanism includes feed inlet, the first crushing Room, conveyer belt, vibrator and the second pulverizing chamber, first pulverizing chamber is interior including first disintegrator structure and the first sieve plate, described Second pulverizing chamber includes the second disintegrating mechanism, the second sieve plate and vibrating motor.
In this pipe pile die wiper mechanism of the utility model, the conveyer belt is equipped with first motor and shaft coupling Device, the conveyer belt are divided into traversing section and tilting section, and the conveyer belt includes holder, cant board and partition board, the first motor On the tilting section, the gaps 2cm are equipped between the partition board and cant board.
In this pipe pile die wiper mechanism of the utility model, the top of the conveyer belt is equipped with spray tube, described Spray tube includes water inlet pipe and nozzle.
In this pipe pile die wiper mechanism of the utility model, the feed inlet is equipped with a spring.
In this pipe pile die wiper mechanism of the utility model, the pouring mechanism include the second motor, retarder, Feed inlet, main shaft, helical blade and discharge port, the discharge port are equipped with a distributing device, and the distributing device is equipped with a parting Face, the die joint are made of upper plane and side plane, and the upper plane and side plane are equipped with roller bearing, are set in the upper plane There are through-hole, the through-hole to match with the discharge port, the second idler wheel is additionally provided on the distributing device, second idler wheel is caught in In the die orifice slot.
This pipe pile die wiper mechanism for implementing the utility model, has the advantages that:Idler wheel wire brush is by rising It drops lead screw control to move up and down, horizontal sliding table controls the side-to-side movement of pipe die, that is, passes through an idler wheel wire brush and horizontal sliding table Interaction can complete the cleaning to pipe die inner surface and bolting face, ensure the joint close of pipe die, controlled by PLC The movement locus of both system control.After the completion of cleaning, horizontal sliding table resets, and idler wheel wire brush rises, and push trolley is after reforwarding It is dynamic to enter lower spray membrane process together.
Description of the drawings
Fig. 1 is the structural schematic diagram of this pipe pile die wiper mechanism of the utility model;
Fig. 2 is the structural schematic diagram of wiper mechanism in Fig. 1;
Fig. 3 is the portions A enlarged diagram in Fig. 2;
Fig. 4 is the structural schematic diagram of Membrane jetter structure in Fig. 1;
Fig. 5 is the structural schematic diagram of crushing mechanism in Fig. 1;
Fig. 6 is the structural schematic diagram of conveyer belt in Fig. 5;
Fig. 7 is the schematic diagram that mechanism is poured in Fig. 1;
Fig. 8 is direction schematic diagram of distributing device in Fig. 7, the main presentation structure of roller bearing.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe.
This pipe pile die wiper mechanism of the utility model as shown in Figures 1 to 8 comprising wiper mechanism 10, spray Film mechanism 20, crushing mechanism 30 pour mechanism 40, guide rail 50, push trolley 60 and pipe die 70, and the setting of pipe die 70 is in push trolley On 60, push trolley 60 is movably disposed on guide rail 50, and pipe die 70 is equipped with die orifice slot 71.
It pushes trolley 60 and is equipped with adjustment mechanism 66, adjustment mechanism 66 includes adjusting knob 61, adjusting screw rod 62, claw 63 With fixed seat 64,60 centre of push trolley is equipped with taper surface, and taper surface is equipped with pneumatic vibrator 65.Claw 63 is with certain The PVC plastic of elasticity is made, and is mainly used for adjusting the levelness of pipe die 70 and fixed pipe die 70, avoids pipe die 70 in push trolley It is shaken in 60.65 surface of pneumatic vibrator device is equipped with the groove to match with the cambered surface of pipe die, plays the role of fixed pipe die.
Wiper mechanism 10 includes fixed plate 11, elevating screw 12, support plate 13, motor 14, idler wheel wire brush 15 and level Slide unit 16 is equipped with guide rail 50 on horizontal sliding table 16, and push trolley 60 is located on horizontal sliding table 16, and elevating screw 12 is mounted on In fixed plate 11, opening 111 is equipped in the fixed plate 11, support plate 13 is mounted on elevating screw 12, is set in the support plate 13 There is motor 14, is fixed by a connecting rod 17 between support plate 13 and idler wheel wire brush 15, motor 14 and idler wheel wire brush 15 pass through Belt connects, and horizontal sliding table 16 includes horizontal lead screw, polished rod and slide unit, and slide unit is mounted on horizontal lead screw and polished rod, passes through water Flat lead screw controls slide unit displacement in the horizontal direction.The movement of elevating screw and horizontal lead screw is controlled by PLC control system, is realized Idler wheel wire brush 15 is in the cleaning on 70 surface of pipe die, and the length of idler wheel wire brush 15 is consistent with the length of pipe die 70, idler wheel steel wire Brush 15 is walked about on pipe die surface once can be completed the cleaning of pipe die 70 inner surface and bolting face.
Membrane jetter structure 20 includes current divider 21, isocon 22, arc panel 23 and arc nozzle 24, and isocon includes middle shunting Pipe 221 and side isocon 222, side isocon are equipped with regulating valve 25, pass through partition board 26 between arc panel 23 and arc nozzle 24 Connection, 23 both sides of arc panel are equipped with the first idler wheel 231, and the first idler wheel 231 is caught in die orifice slot 71.Membrane jetter structure 20 is located at spray film Interior after pipe die 70 enters spray film room, sprays front and rear cover plate closing in film room, forms a confined space.Regulating valve 25 is for adjusting The flow velocity of 222 inner pattern releasing agent applicable of side isocon can adjust the spray film amount of the releasing agent of different directions so that pipe die inner surface takes off Mould agent spray evenly and will not cause to waste.
Crushing mechanism 30 includes feed inlet 31, the first pulverizing chamber 32, conveyer belt 33 and the second pulverizing chamber 35, the first pulverizing chamber Include first disintegrator structure 321 and the first sieve plate 322 in 32, the second pulverizing chamber 35 includes the second disintegrating mechanism 351, the second sieve plate 352 and vibrating motor 353.It is uniform in size after by I and II crushing mechanism sandstone being crushed, ensure the production matter of pile pile Amount.Feed inlet 31 is equipped with spring 311 and baffle 312, and the baffle 312 of the laggard material mouth of blanking 31 is automatic under the action of spring 311 It resets.
Conveyer belt 33 is equipped with first motor 331 and shaft coupling 332, and conveyer belt is divided into traversing section 333 and tilting section 334, Conveyer belt 33 includes holder 335, cant board 336 and partition board 337.The top of conveyer belt is equipped with spray tube 36, and spray tube 36 includes Water inlet pipe 361 and nozzle 362, the bottom of holder 335 are equipped with horizontal pressure pin 338, and horizontal pressure pin 338 is equipped with rhone, and first Motor 331 is mounted on tilting section 334, and first motor is connect by shaft coupling 332 with conveyer belt 33.Partition board 337 is for fixing Sandstone is avoided sandstone from being cleaned liquid during transport and sweeps away or slid due to gravity, 337 both sides of partition board difference The gaps 2cm are equipped between cant board, nozzle 362 is sprayed water towards tilting section 334, for clearing up silt and impurity in sandstone, The quality of production for ensureing pile pile, between cleaning solution can be from gap along tilting section or between conveyer belt and cant board 336 Clearance flow enters rhone.
It includes the second motor 41, retarder 42, feed inlet 43, main shaft 44, helical blade 45, discharge port to pour mechanism 40 46, second support 47 and inductor 48, discharge port 49 are equipped with a distributing device 51, and distributing device 51 is equipped with a die joint 52, point Type face 52 is made of upper plane 521 and side plane 522, and upper plane 521 and side plane 522 are equipped with groove 523, in groove 523 Equipped with roller bearing 524, upper plane 521 is equipped with through-hole 525, and through-hole 525 matches with discharge port 49, and the is additionally provided on distributing device 51 Second wheel 53, the second idler wheel 53 are caught in die orifice slot 71.The installation of inductor 48 on the secondary support bracket 47 and with the height of pipe die 70 one It causes, signal the second motor 41 of control that PLC control system receives inductor 48 drives helical blade 45 to rotate in the forward direction feeding, does not receive Ready-mixed concrete is reversely rotated to signal helical blade 45, avoids concrete coagulation.
Concrete is entered by through-hole 525 in pipe die 70, and during blanking, push trolley 60 advances forward, parting Concrete can be compacted by face 52, and roller bearing 524 slightly protrudes from die joint 52, convenient for concrete extrusion to be entered to the gap of wire basket It is interior, filling is fully completed, prevents concrete from being overflowed towards outside, the pneumatic vibrator 65 for pushing both sides on trolley 60 is opened, and is promoted Concrete flowing in pipe die 70 is uniform.Second idler wheel 53 is stuck in die orifice slot 71, avoided while positioning in die orifice slot 71 into Enter concrete, influences the installation of die orifice rope.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Utility model spirit and principle within, made by any modification, equivalent replacement and improve etc., should be included in the utility model Protection domain within.

Claims (8)

1. a kind of pipe pile die wiper mechanism, including wiper mechanism, Membrane jetter structure, crushing mechanism, pouring mechanism, guide rail, push Trolley and pipe die, the pipe die are arranged on the push trolley, and the push trolley is movably disposed on the guide rail, The pipe die is equipped with die orifice slot, which is characterized in that the push trolley is equipped with adjustment mechanism, and the adjustment mechanism includes adjusting Knob, adjusting screw rod, claw and fixed seat are saved, taper surface is equipped among the push trolley, the taper surface is equipped with pneumatic Vibrator, the wiper mechanism include fixed plate, elevating screw, support plate, motor, idler wheel wire brush and horizontal sliding table, described The guide rail is installed, the push trolley is located on the horizontal sliding table, and the elevating screw is mounted on horizontal sliding table In the fixed plate, opening is equipped in the fixed plate, the support plate is mounted on the elevating screw, which is equipped with Motor is fixed between the support plate and idler wheel wire brush by a connecting rod, and the motor and idler wheel wire brush are connected by belt It connects.
2. pipe pile die wiper mechanism according to claim 1, which is characterized in that the length of the idler wheel wire brush and institute The length for stating pipe die is consistent.
3. pipe pile die wiper mechanism according to claim 1, which is characterized in that the Membrane jetter structure include current divider, Isocon, arc panel and arc nozzle, the isocon include middle isocon and side isocon, and the side isocon, which is equipped with, to be adjusted Save valve, connected by partition board between the arc panel and arc nozzle, the arc panel both sides be equipped with the first idler wheel, described first Idler wheel is caught in the die orifice slot.
4. pipe pile die wiper mechanism according to claim 1, which is characterized in that the crushing mechanism include feed inlet, First pulverizing chamber, conveyer belt, vibrator and the second pulverizing chamber, interior first pulverizing chamber includes first disintegrator structure and the first sieve Plate, second pulverizing chamber include the second disintegrating mechanism, the second sieve plate and vibrating motor.
5. pipe pile die wiper mechanism according to claim 4, which is characterized in that the conveyer belt is equipped with first motor And shaft coupling, the conveyer belt are divided into traversing section and tilting section, and the conveyer belt includes holder, cant board and partition board, and described One motor is mounted on the tilting section, and the gaps 2cm are equipped between the partition board and cant board.
6. pipe pile die wiper mechanism according to claim 4, which is characterized in that the top of the conveyer belt is equipped with spray Pipe, the spray tube includes water inlet pipe and nozzle.
7. pipe pile die wiper mechanism according to claim 4, which is characterized in that the feed inlet is equipped with a spring.
8. pipe pile die wiper mechanism according to claim 1, which is characterized in that the pouring mechanism includes the second electricity Machine, retarder, feed inlet, main shaft, helical blade and discharge port, the discharge port is equipped with a distributing device, on the distributing device Equipped with a die joint, the die joint is made of upper plane and side plane, and the upper plane and side plane are equipped with roller bearing, described Upper plane is equipped with through-hole, and the through-hole matches with the discharge port, is additionally provided with the second idler wheel on the distributing device, and described the Second wheel is caught in the die orifice slot.
CN201820148668.4U 2018-01-29 2018-01-29 A kind of pipe pile die wiper mechanism Expired - Fee Related CN207841661U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820148668.4U CN207841661U (en) 2018-01-29 2018-01-29 A kind of pipe pile die wiper mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820148668.4U CN207841661U (en) 2018-01-29 2018-01-29 A kind of pipe pile die wiper mechanism

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109227917A (en) * 2018-10-29 2019-01-18 常州砼筑建筑科技有限公司 A kind of fixed die station production pours production line with gantry cloth
CN109822730A (en) * 2019-02-19 2019-05-31 广州市永合祥自动化设备科技有限公司 Side mode descaling machine and its cleaning mechanism
CN111069160A (en) * 2019-12-04 2020-04-28 深圳市万臣科技有限公司 Cleaning device
CN112427174A (en) * 2020-11-04 2021-03-02 刘敏洁 Electric power fitting surface treatment system
CN113976660A (en) * 2021-10-27 2022-01-28 湖州中锐洁净科技有限公司 Efficient production line and method for ultrahigh-pressure steel pipe
CN117772719A (en) * 2024-02-28 2024-03-29 南通润邦海洋工程装备有限公司 Steel application is with surface pretreatment equipment with defect detection function

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109227917A (en) * 2018-10-29 2019-01-18 常州砼筑建筑科技有限公司 A kind of fixed die station production pours production line with gantry cloth
CN109822730A (en) * 2019-02-19 2019-05-31 广州市永合祥自动化设备科技有限公司 Side mode descaling machine and its cleaning mechanism
CN109822730B (en) * 2019-02-19 2021-06-15 广州市永合祥自动化设备科技有限公司 Side die cleaning machine and cleaning mechanism thereof
CN111069160A (en) * 2019-12-04 2020-04-28 深圳市万臣科技有限公司 Cleaning device
CN112427174A (en) * 2020-11-04 2021-03-02 刘敏洁 Electric power fitting surface treatment system
CN113976660A (en) * 2021-10-27 2022-01-28 湖州中锐洁净科技有限公司 Efficient production line and method for ultrahigh-pressure steel pipe
CN117772719A (en) * 2024-02-28 2024-03-29 南通润邦海洋工程装备有限公司 Steel application is with surface pretreatment equipment with defect detection function
CN117772719B (en) * 2024-02-28 2024-05-14 南通润邦海洋工程装备有限公司 Steel application is with surface pretreatment equipment with defect detection function

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180911

Termination date: 20200129