CN207827862U - A kind of carbon-based new material integrated application production system of high efficiency based on biomass - Google Patents
A kind of carbon-based new material integrated application production system of high efficiency based on biomass Download PDFInfo
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- CN207827862U CN207827862U CN201721747650.8U CN201721747650U CN207827862U CN 207827862 U CN207827862 U CN 207827862U CN 201721747650 U CN201721747650 U CN 201721747650U CN 207827862 U CN207827862 U CN 207827862U
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Abstract
The utility model discloses a kind of carbon-based new material integrated application production systems of high efficiency based on biomass, including：Service sink, for being started the cleaning processing to raw material；Vacuum type integration retort, is used to prepare raw material charcoal；Conveying device is obliquely installed between the service sink and vacuum type integration retort, is used for the feedstock transportation Jing Guo cleaning treatment to the vacuum type integration retort；Carbon activation furnace is connected by conveyance conduit retort integrated with the vacuum type, is used to prepare activated carbon；Graphitizing furnace is connected by conveyance conduit retort integrated with the vacuum type, is used to prepare graphite；Graphene preparation facilities is connect with the graphitizing furnace by conveyance conduit, is used to prepare graphene.The utility model is a kind of carbon-based new material production system of integrated application, can prepare raw material charcoal, activated carbon, graphite and graphene, high to the processing stage of biomass, and machining kinds are more, high in machining efficiency, and productive profit is high.
Description
Technical field
The utility model is related to biomass processing system regions, the carbon-based green wood of especially a kind of high efficiency based on biomass
Expect integrated application production system.
Background technology
Biomass (biomass) refers to any organic matter synthesized through photosynthesis using solar energy, including Agriculture, forestry And Animal Husbandry pair
The stalk that generates and biomass byproduct and industrial wood waste in fishing production, further include city domestic sewage treatment plant sludge,
Aquaculture fowl and animal excrement, kitchen garbage the like waste.The main component of these abandoned biomass is carbohydrate, essential element
Group becomes the trace elements such as biological elements and a small amount of S, Ca, Si, Fe such as C, H, O, N, P, K, is a kind of reproducible resource.
According to incomplete estimation, generates such biomass castoff in global year and reach billions of tons, mostly use burning or landfill stabilization, utilization rate
It is very low；Only Chinese straw biomass, year yield up to more than 800,000,000 tons, utilization rate is greatly straight in field less than 50%
Burning is connect, not only waste of resource, and seriously pollutes environment.
Existing biomass processing system is generally biomass carbonated system, biomass activation system and biomass carbon
Change, activation system, the mainly biomass carbon containing stationary state is converted biomass into using thermal cracking.However existing biomass adds
Work system has the disadvantages that：
(1) low to the processing stage of biomass, machining kinds are few, cause productive profit low；
(2) broken raw material directly carbonizes, and since the raw material after drying is more fluffy, volume is larger, causes charing efficiency
It is low；
(3) primary filter is generally used to the dust-laden gas generated in charing and activation process, collect obtained gas in this way
For mixed fuel gas, purity is low, is only sent to be used as heat source, Land use systems excessively single in combustion furnace or power generating stove.
Invention content
In order to overcome the disadvantages mentioned above of the prior art, the purpose of this utility model to be to provide a kind of processing stage height, processing
Type is more, the carbon-based new material integrated application production system of the high high efficiency based on biomass of productive profit.
Technical solution adopted by the utility model to solve its technical problems is：
A kind of carbon-based new material integrated application production system of high efficiency based on biomass, including：
Service sink, for being started the cleaning processing to raw material；
Vacuum type integration retort, is used to prepare raw material charcoal；
Conveying device is obliquely installed between the service sink and vacuum type integration retort, and being used for will be through over cleaning
The feedstock transportation of processing is to the vacuum type integration retort；
Carbon activation furnace is connected by conveyance conduit retort integrated with the vacuum type, is used to prepare activated carbon；
Graphitizing furnace is connected by conveyance conduit retort integrated with the vacuum type, is used to prepare graphite；
Graphene preparation facilities is connect with the graphitizing furnace by conveyance conduit, is used to prepare graphene；
Vacuum extractor passes through vacuum lead retort integrated with the vacuum type, carbon activation furnace and graphite respectively
Change stove connection.
As further improvement of the utility model：The vacuum type integration retort includes drying successively from top to bottom
Section, reduction stage, extruded segment, primary charing section and vacuum heat-preserving section, for the raw material Jing Guo cleaning treatment to be dried successively,
Broken, extruding, primary charing and vacuum heat-preserving processing.
As further improvement of the utility model：Multiple heating elements are provided in the dryer section and for that will pass through
The raw material of drying process transports to reduction stage and pulls formula turnover device；The formula turnover device of pulling includes engine base, hopper, rotating arm
With rotating arm driving device；The rotating arm driving device is mounted on the engine base；The rotating arm driving device with it is described
Rotating arm connects；The rotating arm is connect with the hopper.
As further improvement of the utility model：It is provided with breaker in the reduction stage；The breaker packet
Include multiple broken roller bearings and the roller bearing driving device for driving broken roller bearing rotation；The broken roller bearing includes roll shaft and more
A interval successively is connected to the broken gear ring on roll shaft.
As further improvement of the utility model：It is provided with cooked flake wrapping machine in the extruded segment, for by broken place
The raw material of reason carries out extrusion process.
As further improvement of the utility model：It is provided with insulated door between the extruded segment and primary charing section.
As further improvement of the utility model：Heating dress is both provided in the primary charing section and vacuum heat-preserving section
It sets；The primary charing section and vacuum heat-preserving Duan Jun are communicated with the vacuum orifice for connecting the vacuum lead.
As further improvement of the utility model：The graphene preparation facilities is that graphene puffing furnace or graphene are true
Air atmosphere tube furnace or Ultrasound Instrument.
As further improvement of the utility model：It further include emission control system；The emission control system include with
Exhaust passage that the vacuum type integration retort is connected with carbon activation furnace, the multiple molecular sieves being arranged on exhaust passage
Filter and the gas storage case being connected with exhaust passage.
As further improvement of the utility model：The conveying device includes delivery platform, is erected at delivery platform one
The driving wheel of side, the driven wheel for being erected at the delivery platform other side, the belt conveyor between driving wheel and driven wheel and
Active wheel drive unit for driving driving wheel to rotate.
Compared with prior art, the utility model has the beneficial effects that：
(1) the utility model is a kind of carbon-based new material production system of integrated application, including vacuum type integration charing
Stove, carbon activation furnace, graphitizing furnace, graphene preparation facilities etc., can prepare raw material charcoal, activated carbon, graphite and graphene.It is right
The processing stage of biomass is high, and machining kinds are more, high in machining efficiency, and productive profit is high；
(2) it is provided with cooked flake wrapping machine in vacuum type integration retort, extrusion process is carried out to the raw material Jing Guo break process,
The volume of raw material is reduced, charing efficiency is promoted；
(3) the utility model includes emission control system, for being generated in vacuum type integration retort and carbon activation furnace
Dust-laden gas carry out multistage filtering and recycled with classification, while avoiding the wasting of resources and pollution, also can get different purity
Fuel gas meets the requirement of all types of industries production.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of the vacuum type integration retort of the utility model.
Specific implementation mode
The utility model is further illustrated with embodiment in conjunction with description of the drawings：
As depicted in figs. 1 and 2, the carbon-based new material integrated application production system of a kind of high efficiency based on biomass, including：
Service sink 1, for being started the cleaning processing to raw material；Vacuum type integration retort 2, is used to prepare raw material charcoal；Conveying device 3,
It is obliquely installed between the service sink 1 and vacuum type integration retort 2, is used for the feedstock transportation Jing Guo cleaning treatment extremely
The vacuum type integration retort 2；Carbon activation furnace 4 is connected by the retort 2 integrated with the vacuum type of conveyance conduit 8,
It is used to prepare activated carbon；Graphitizing furnace 5 is connected by the retort 2 integrated with the vacuum type of conveyance conduit 8, is used to prepare
Graphite；Graphene preparation facilities 6 is connect with the graphitizing furnace 5 by conveyance conduit 8, is used to prepare graphene；Vacuum means
7 are set, retort 2 integrated with the vacuum type, carbon activation furnace 4 and graphitizing furnace 5 connect respectively by vacuum lead 71, use
In to vacuum type integration retort 2, carbon activation furnace 4 and graphitizing furnace 5 progress vacuumize process.
The vacuum type integration retort 2 includes dryer section 21, reduction stage 22, extruded segment 23, one successively from top to bottom
Secondary charing section 24 and vacuum heat-preserving section 25, for being dried, being crushed to the raw material Jing Guo cleaning treatment successively, squeeze, once
Charing and vacuum heat-preserving processing, finally prepare raw material charcoal.
Multiple heating elements 211 are provided in the dryer section 21 and for transporting the raw material for passing through drying process to broken
Pull formula turnover device for broken section 22；The formula turnover device of pulling includes engine base 2121, multiple hoppers 2122, multiple rotating arms 2123
With multiple rotating arm driving devices；The rotating arm driving device is mounted on the engine base 2121；The rotating arm driving dress
It sets and is connect with the rotating arm 2123；The rotating arm 2123 is connect with the hopper 2122.The driving rotation of rotating arm driving device
Pivoted arm 2123 rotates, and rotating arm 2123 drives hopper 2122 to overturn, and the raw material in hopper 2122 is made to fall in reduction stage 22.
It is provided with breaker in the reduction stage 22；The breaker includes multiple broken roller bearings 2211 and for driving
The roller bearing driving device of dynamic broken roller bearing rotation；The broken roller bearing 2211 includes that roll shaft and multiple intervals successively are connected to roller
Broken gear ring on axis.This arrangement of broken gear ring can disperse the power suffered by roll shaft, and roll shaft is made to be more uniformly stressed,
Breaking capacity can not only be increased, and operated steadily conducive to breaker, and reduce energy consumption.
It is provided with cooked flake wrapping machine 231 in the extruded segment 23, for carrying out extrusion process to the raw material Jing Guo break process, squeezes
The thickness of product is pressed into 0.5-5cm, the volume of raw material is reduced, promotes charing efficiency.
It is provided with insulated door 26 between the extruded segment 23 and primary charing section 24, avoids once carbonizing the heat in section 24
It is lost in.
It is both provided with heating device 241 in the primary charing section 24 and vacuum heat-preserving section 25；The primary charing section 24
It is communicated with the vacuum orifice for connecting the vacuum lead 9 with vacuum heat-preserving section 25；It is set on the vacuum lead 71
It is equipped with flow control valve 72, controls the flow of gas.
The graphene preparation facilities 6 is graphene puffing furnace or graphene vacuum atmosphere tube furnace or Ultrasound Instrument.It is described
Vacuum extractor 7 is evacuator.
Further include emission control system, for the dust-laden stove to being generated in vacuum type integration retort 2 and carbon activation furnace 4
Gas carries out multi-stage filtration purifying and is recycled with classification.The emission control system include retort 2 integrated with the vacuum type and
Exhaust passage 91 that carbon activation furnace 4 is connected, the multiple molecular sieve filters 92 being arranged on exhaust passage 91 and with exhaust
The gas storage case 93 that channel 91 is connected.The exhaust passage 91 includes first exhaust branch, second exhaust branch and the
Three exhaust branches, the multiple molecular sieve filter 92 include the first molecular sieve filter, the second molecular sieve filter and the
Type three-molecular screen alternating filter, the gas storage case 93 include Room 1, Room 2 and Room 3, and one end connection of the first exhaust branch is true
Empty formula integration retort 2 and carbon activation furnace 4, the other end of the first exhaust branch are connected to the one of the second exhaust branch
The Room 1 at end and gas storage case, the other end of the second exhaust branch are connected to one end and the gas of the third exhaust branch
The other end of Room 2 of storage box, the third exhaust branch is connected to Room 3 of the gas storage case.In charing and activation process
The dust-laden gas of generation is filtered by exhaust passage 91 by multiple molecular sieve filters 92 respectively, and obtain different purity can
Combustion gas body is stored in gas storage case 93.
The conveying device 3 includes delivery platform, is erected at delivery platform side driving wheel, to be erected at delivery platform another
The driven wheel of side, the belt conveyor between driving wheel and driven wheel and the driving wheel for driving driving wheel to rotate drive
Dynamic device.
The operation principle of the utility model：The utility model is a kind of carbon-based new material synthesis of the high efficiency based on biomass
Using production system, raw material charcoal, activated carbon, graphite and graphene can be prepared.When using the utility model, raw material is cleaning
Pass through cleaning treatment in pond 1, removes impurity, be delivered in vacuum type integration retort 2 through conveying device 3, successively to raw material
It is dried, is crushed, squeezing, once charing and vacuum heat-preserving processing, preparing raw material charcoal；The raw material charcoal of a part passes through conveying
Pipeline 8 is delivered to carbon activation furnace 4, carries out carry out activation process to raw material charcoal, prepares activated carbon；The raw material charcoal of a part passes through
Conveyance conduit 8 is delivered to graphitizing furnace 5, carries out graphitization technique processing to raw material charcoal, prepares graphite；Graphite passes through delivery pipe
Road 8 is delivered to graphene preparation facilities 6, carries out graphene process to graphite, prepares graphene.Vacuum extractor 7 is used
In carrying out vacuumize process to vacuum type integration retort 2, carbon activation furnace 4 and graphitizing furnace 5, the oxygen of the inside is drained, is filled
Full nitrogen, makes nitrogen be always maintained at flowing.Emission control system is used for in vacuum type integration retort 2 and carbon activation furnace 4
The fuel gas of generation carries out multistage filtering and is recycled with classification.
In conclusion after those skilled in the art read the utility model file, skill according to the present utility model
Art scheme and technical concept are not necessarily to creative mental labour and make other various corresponding conversion schemes, and it is new to belong to this practicality
The range that type is protected.
Claims (10)
1. a kind of carbon-based new material integrated application production system of high efficiency based on biomass, it is characterised in that：Including：
Service sink for being started the cleaning processing to raw material；
It is used to prepare the vacuum type integration retort of raw material charcoal；
For the feedstock transportation of cleaning treatment will to be passed through to the conveying device of the vacuum type integration retort, be obliquely installed in
Between the service sink and vacuum type integration retort；
It is used to prepare the carbon activation furnace of activated carbon, is connected by conveyance conduit retort integrated with the vacuum type；
It is used to prepare the graphitizing furnace of graphite, is connected by conveyance conduit retort integrated with the vacuum type；
It is used to prepare the graphene preparation facilities of graphene, is connect with the graphitizing furnace by conveyance conduit；
Vacuum extractor passes through vacuum lead retort integrated with the vacuum type, carbon activation furnace and graphitizing furnace respectively
Connection.
2. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 1,
It is characterized in that：The vacuum type integration retort includes dryer section, reduction stage, extruded segment, primary charing successively from top to bottom
Section and vacuum heat-preserving section.
3. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 2,
It is characterized in that：Multiple heating elements are provided in the dryer section and for transporting the raw material for passing through drying process to reduction stage
Pull formula turnover device；The formula turnover device of pulling includes engine base, hopper, rotating arm and rotating arm driving device；The rotation
Arm driving device is mounted on the engine base；The rotating arm driving device is connect with the rotating arm；The rotating arm and institute
State hopper connection.
4. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 2,
It is characterized in that：It is provided with breaker in the reduction stage；The breaker includes multiple broken roller bearings and for driving brokenly
The roller bearing driving device of broken roller bearing rotation；The broken roller bearing includes that roll shaft and multiple intervals successively are connected to breaking on roll shaft
Broken gear ring.
5. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 2,
It is characterized in that：It is provided with cooked flake wrapping machine in the extruded segment, for carrying out extrusion process to the raw material Jing Guo break process.
6. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 2,
It is characterized in that：It is provided with insulated door between the extruded segment and primary charing section.
7. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 2,
It is characterized in that：It is both provided with heating device in the primary charing section and vacuum heat-preserving section；The primary charing section and vacuum are protected
Temperature section is communicated with the vacuum orifice for connecting the vacuum lead.
8. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 1,
It is characterized in that：The graphene preparation facilities is graphene puffing furnace or graphene vacuum atmosphere tube furnace or Ultrasound Instrument.
9. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 1,
It is characterized in that：It further include emission control system；The emission control system includes retort integrated with the vacuum type and charcoal
Exhaust passage that activation furnace is connected, the multiple molecular sieve filters being arranged on exhaust passage and it is connected with exhaust passage
Gas storage case.
10. the carbon-based new material integrated application production system of a kind of high efficiency based on biomass according to claim 1,
It is characterized in that：The conveying device includes delivery platform, be erected at the driving wheel of delivery platform side, to be erected at delivery platform another
The driven wheel of side, the belt conveyor between driving wheel and driven wheel and the driving wheel for driving driving wheel to rotate drive
Dynamic device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721747650.8U CN207827862U (en) | 2017-12-15 | 2017-12-15 | A kind of carbon-based new material integrated application production system of high efficiency based on biomass |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721747650.8U CN207827862U (en) | 2017-12-15 | 2017-12-15 | A kind of carbon-based new material integrated application production system of high efficiency based on biomass |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107867678A (en) * | 2017-12-15 | 2018-04-03 | 广州中天联合高新技术发展有限公司 | A kind of carbon-based new material integrated application production system of high efficiency based on biomass |
| CN110482552A (en) * | 2019-09-04 | 2019-11-22 | 中国科学院山西煤炭化学研究所 | A kind of the activation device and its activation method of super capacitor active carbon |
-
2017
- 2017-12-15 CN CN201721747650.8U patent/CN207827862U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107867678A (en) * | 2017-12-15 | 2018-04-03 | 广州中天联合高新技术发展有限公司 | A kind of carbon-based new material integrated application production system of high efficiency based on biomass |
| CN110482552A (en) * | 2019-09-04 | 2019-11-22 | 中国科学院山西煤炭化学研究所 | A kind of the activation device and its activation method of super capacitor active carbon |
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