CN208717239U - Granular substance continuously carbonizing equipment - Google Patents
Granular substance continuously carbonizing equipment Download PDFInfo
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- CN208717239U CN208717239U CN201821374514.3U CN201821374514U CN208717239U CN 208717239 U CN208717239 U CN 208717239U CN 201821374514 U CN201821374514 U CN 201821374514U CN 208717239 U CN208717239 U CN 208717239U
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- gasification furnace
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
The utility model relates to a kind of granular substance continuously carbonizing equipment, the equipment includes gasification furnace, gasification furnace charger, purify cooling equipment, roller carbonizer, roller carbonizer includes charing roller, the input and output material auger of the input and output material of control charing roller, burner, burner is used for charing roller heating, gasification furnace charger is used to add biological particles to gasification furnace, flue is equipped between gasification furnace and the cooling equipment of purification, the flue gas that gasification furnace generates enters the cooling equipment of purification and is handled, it purifies and is equipped with admission line between cooling equipment and the burner, admission line is for by treated, flue gas to be sent at burner, circulating line is additionally provided between roller carbonizer and the cooling equipment of purification, circulating line is used to for the flue gas generated during charing process being sent into and purify in cooling equipment.The carbonization device of the utility model can reduce charing cost, and energy conservation and environmental protection.
Description
Technical field
The utility model relates to carbonization device technical fields, and in particular to a kind of granular substance continuously carbonizing equipment.
Background technique
For environment protection charcoal as a kind of trashformation energy fuel, calorific value is higher than coal calorific value, smokelessly, tasteless, nontoxic, clearly
Clean health, widely used, industry, agricultural, animal husbandry and the industry requirements amount such as civilian are very big.Industrial carbons are mainly concentrated for work
The ginseng of industry material and with charcoal and metallurgy, the carburizing charcoal of chemical industry；Environment protection charcoal is active carbon, carborundum, silicon metal, heat preservation
The row such as the production of material and smeltery, Copper fabrication factory, steel mill, rubber plant, carbn disulfide factory, mosquito-repellent incense factory, explosive factory, Foundry Works
The indispensable raw material of industry, may replace coal or heavy oil burns steam boiler.Environment protection charcoal mainly proposes the contribution of agricultural, Animal husbandry production
High-geotemperature, keeps soil moisture, improvement soil ph and the alleviant as organic fertilizer, at home and abroad agriculture at improvement soil
There is preferable market in industry, animal husbandry field.Sphere of life: people are often with environment protection charcoal heating, barbecue, fuel for chafing dish and south
The effects of frying of tealeaves and tobacco leaf drying etc., in addition charcoal also adjusts room air temperature, humidity and eliminates pernicious gas,
Have become the requirement of people's sphere of life.
China is used as large agricultural country, and every annual output has the more than one hundred million tons of various agricultural stalks, all do not use very much, what is had is straight
Burn-up is connect, burning straw not only pollutes air, it is also possible to cause fire incident.Utilization to stalk is urgently to be solved asks
Topic.With the development of technology, occur serial carbonizing apparatus in the market, stalk can be handled, charing process and obtain
Charcoal and fuel gas.Traditional carbonizing apparatus can generate a large amount of flue gases while to waste resource carbonization treatment, pollute environment,
And production process cannot be carried out continuously.Carbonizing plant, it has been required to temperature is improved by external fuel heating, to reach
Biomass carbonated purpose, consumption fuel is more, increases cost.
Utility model content
The purpose of the utility model is to provide a kind of granular substance continuously carbonizing equipment, to solve the ring in production process
Border pollution problem.
To achieve the above object, the utility model granular substance continuously carbonizing equipment adopts the following technical scheme that powder
Shape substance continuously carbonizing equipment, including gasification furnace, gasification furnace charger, purification cooling equipment, roller carbonizer, roller carbonizer
Input and output material auger, burner including charing roller, the input and output material of control charing roller, burner are used to add charing roller
Heat, gasification furnace are equipped with openable observation window, and gasification furnace charger is used to add biological particles to gasification furnace, gasification furnace and net
Change and be equipped with flue between cooling equipment, burn in the gasification furnace flue gas of generation of biological particles enters the cooling equipment of purification
It is handled, purifies and be equipped with admission line between cooling equipment and the burner, admission line by purification cooling for that will be set
For treated, flue gas is sent into burning at burner, is additionally provided with circulating line between roller carbonizer and the cooling equipment of purification, follows
Endless tube road is used to for the flue gas generated during charing process being sent into and purify in cooling equipment.
Further, the gasification furnace charger is also connected with the first feeding packing auger, and the first feeding packing auger is used for feeding
The biological particles in area are sent into gasification furnace charger, and gasification furnace is connected with the first water cooling discharging auger, the powdered carbon that gasification furnace generates
Pass through the discharging auger discharge of the first water cooling.
Further, first water cooling discharging auger includes cylinder, is located at the intracorporal auger of cylinder, cylinder one end be equipped with into
Material mouth, the other end are equipped with discharge port, and cylinder is spacer structure, and the periphery of cylinder is equipped with the water cavity of Cooling Water circulation, and water cavity is set
There are water inlet, water outlet.
Further, the water inlet is located at the side of the feed inlet, water inlet mouth down setting, and water outlet is set upward
It sets.
Further, the flue be equipped with the first valve, the circulating line be equipped with the second valve, it is described into
Feed channel is equipped with third valve and shunt conduit, and shunt conduit is equipped with by-pass valve.
Further, the cooling equipment of the purification includes spray scrubber, cooling tower, and spray scrubber is solvable for removing
In the ashy substance of water, cooling tower is to the gas cooling after water washing.
Further, air-introduced machine is equipped between the cooling tower and admission line.
Further, the roller carbonizer follower head position is equipped with temperature controller, and temperature controller includes detection charcoal
Change the temperature sensor of temperature in roller.
The utility model has the beneficial effects that using the utility model granular substance continuously carbonizing equipment to biological particles
Charing process is carried out, can reduce cost, specifically, carbonizer is when work starts, by the flue gas that gasification furnace generates
Carbonizer carbonizes initial stage progress combustion heating；Carbonizer can be by the flue gas generated in carbonization process, the flue gas after starting to work
It can burn after purification, cooling, heat needed for providing carbonization process for roller carbonizer, to realize continuously carbonizing
Cyclic process.In addition, carbonisation is environmentally friendly, the flue gas generated when using charing is converted into combustible gas burning certainly by purification
Body is recycled, can 24 hours continuous productions, it is excellent to have that no pollution, zero flue gas emission, less manpower, yield are high, save energy consumption etc.
Point is suitble to large-scale production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model granular substance continuously carbonizing equipment；
Fig. 2 is the structural schematic diagram of the first water cooling discharge auger in Fig. 1.
Respectively mark corresponding title: 1, roller charger in figure, the 2, second feeding packing auger, 3, charing roller, 4, insulating layer,
5, burner, 6, admission line, 7, third valve, 8, shunt conduit, the 9, second water cooling discharge auger, 10, cooling tower, and 11, follow
Endless tube road, the 12, second valve, the 13, first valve, 14, gasification furnace, 15, gasification furnace charger, the 16, first feeding packing auger, 17,
First water cooling discharging auger, 18, water circulating pump, 19, duplex spray scrubber, 20, air-introduced machine, 171, feed inlet, 172, discharging
Mouthful, 173, water inlet, 174, water outlet, 175, water cavity.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art's every other embodiment obtained, all belongs to
In the range of the utility model protection.
The embodiment of the utility model granular substance continuously carbonizing equipment: as Figure 1-Figure 2.
Before introducing the equipment of the present embodiment, basic principle is first introduced.Biomass solid is in anaerobic or anoxic shape
It is heated to certain temperature under state, can be analyzed to the substances such as fuel gas, tar, charcoal, tar steam is escaped with fuel gas, phase
Answering raw material of wood-charcoal is then required product, which is exactly the carbonization process of biomass.
Granular substance continuously carbonizing equipment, including gasification furnace 14, gasification furnace charger 15, purification cooling equipment, roller
Carbonizer.Gasification furnace 14 is vertical gasification furnace, and gasification furnace 14 is equipped with openable observation window.Gasification furnace charger 15 is used for gas
Change furnace 14 and add biological particles, is lighted the biological particles for entering gasification furnace 14 by observation window.Gasification furnace 14 and purification
It is equipped with flue between cooling equipment, burn in gasification furnace 14 flue gas of generation of biological particles enters the cooling equipment of purification
It is handled.Flue is equipped with the first valve 13, controls flue gas on-off.
Gasification furnace charger 15 is also connected with the first feeding packing auger 16, and the first feeding packing auger 16 is used for the biology of feeding area
Matter particle is sent into gasification furnace charger 15, also includes auger in gasification furnace charger 15, and the auger size is small, and the first charging twists
Imperial 16 longitudinal feedings, gasification furnace charger 15 are responsible for the material that the conveying of the first feeding packing auger 16 comes laterally being pushed into gasification furnace 14
It is interior.Gasification furnace 14 is connected with the first water cooling discharging auger 17, and the powdered carbon that gasification furnace 14 generates passes through the first water cooling discharging auger 17
Discharge.
First water cooling discharging auger 17 includes cylinder, is located at the intracorporal auger of cylinder, and auger is driven by motor.Cylinder one end is set
There are feed inlet 171, the other end to be equipped with discharge port 172, feed inlet is correspondingly connected with gasification furnace 14.Cylinder is spacer structure, cylinder
Periphery be equipped with Cooling Water circulation water cavity 175, water cavity be equipped with water inlet 173, water outlet 174, water inlet 173 be located at charging
The side of mouth, water is bottom in and top out.It, can be by the effect of cooling water, so as to cooling by using water-cooled discharging auger
The material that speed requires being capable of fast cooling.
Purifying cooling equipment includes spray scrubber, cooling tower 10, and the flue gas come in from flue first passes through spray and washes
It washs tower and removes water-soluble ashy substance, liquefaction tar steam, recycling pyroligneous acid.Spray scrubber, cooling tower 10 as
The prior art.Spray scrubber in the present embodiment is duplex spray scrubber 19 namely two scrubbing towers, the first scrubbing tower with
The series connection of second scrubbing tower, improves washing effect；Certainly, in other embodiments, single spray scrubber is also possible.Spray
Scrubbing tower is also connected with water circulating pump 18, and the water of spray scrubber realizes circulation by lower part pond, can be effectively sharp to water resource
With.
Roller carbonizer includes input and output material auger, the burner 5 for carbonizing roller 3, the input and output material for controlling charing roller 3, combustion
Burner 5 is used to heat charing roller 3.The intermediate bringing-up section of charing roller 3 is additionally provided with insulating layer 4.Input and output material auger includes the
Two feeding packing augers 2, the second water cooling discharging auger 9.Second feeding packing auger 2 is longitudinally disposed, and the second feeding packing auger 2 is used for feeding area
Material be delivered to roller charger 1, by roller charger 1 by material laterally be sent into charing roller 3 in, carry out charing process.
Roller charger 1 includes driving motor, lateral auger, and lateral auger and charing 3 left end of roller seal rolling assembling.Second water cooling
The discharge port of carbonizer follower head is arranged in discharging auger 9, completes the biomass charcoal powder of charing by the second water cooling discharging 9 row of auger
Out.
It purifies and is equipped with admission line 6 between cooling equipment and burner 5, admission line 6 is used for will be by purifying cooling equipment
Treated, and flue gas is sent into burning at burner 5.Air-introduced machine 20 is equipped between admission line 6 and cooling tower 10.
It is additionally provided with circulating line 11 between roller carbonizer and the cooling equipment of purification, circulating line 11 is used for charing process
The flue gas generated in the process, which is sent into, to be purified in cooling equipment.Circulating line 11 is equipped with the second valve 12.Admission line 6 is equipped with
Third valve 7 and shunt conduit 8, shunt conduit 8 are equipped with by-pass valve.When the flue gas generated in carbonization process is excessive, root
According to needs, extra flue gas can be discharged for shunt conduit 8, and be burnt by corresponding burner 5.
Temperature controller is housed in the follower head position of carbonizer, can be carried out according to temperature of the temperature controller to carbonizer
Monitoring control.Temperature controller includes temperature sensor, controller, the temperature in temperature sensor detection charing roller, control
Device can control roller charger according to temperature signal.When carbonizer when the temperature is excessively high, can pass through accelerate drum rotation speed shorten charing
Time, or increase feedstock amount, the by-pass valve in shunt conduit 8 can also be opened, and suitably turn down on flue
The second valve 12, extra flue gas is discharged and lights.When carbonizer temperature is too low, by reducing the revolving speed of carbonizer,
Feedstock amount is reduced, sufficiently carbonizes biological particles, the opposite flue gas yield that improves controls temperature.
Above-mentioned granular substance continuously carbonizing equipment when in use, continuously carbonizing method the following steps are included:
1), biological particles are entered in gasification furnace charger 15 by vertical gasification furnace feeding auger, then by gasification furnace into
Material machine 15 enters in gasification furnace 14.The partial size of biological particles is no more than 30mm.
2) observation window for, opening gasification furnace 14, the biological particles in gasification furnace 14 are lighted, observation window is covered, make gas
Change furnace 14 and keeps sealing state.
3), biomass material smoldering under 14 anaerobic condition of gasification furnace, at 400~600 degrees Celsius, burning generates big temperature
Flue gas is measured, contains fuel gas in flue gas；The process probably needs 25~40 minutes.Under the action of air-introduced machine 20, flue gas is logical
It crosses flue to be entered in the cooling equipment of purification by gasification furnace 14, carries out purification cooling treatment；The powdered carbon that gasification furnace 14 generates is logical
The first water cooling discharging auger 17 is crossed to be discharged to outside furnace.Purifying cooling equipment includes spray scrubber, cooling tower 10, and spray scrubber removes
Water-soluble ashy substance is removed, liquefy tar steam, recycles pyroligneous acid.Gas after water washing passes through cooling tower 10 again,
To gas cooling and water vapour in gas can be removed, facilitate burning and improve the service life of blower.Gasification furnace 14 produces
Raw flue gas provides fuel gas for carbonizer charing initial stage.
4) flue gas after purified treatment is sent into the burning of roller carbonizer by admission line 6 under the effect of air-introduced machine 20
5 position of device, lights the flue gas, heats to charing roller 3.
5) when, charing 3 temperature of roller reaches certain temperature, such as 200~300 degree Celsius ranges are restarted and charing roller 3
Matched input and output material auger enters biological particles inside charing roller 3 by feeding packing auger, roller charger 1, should be to charcoal
The biological particles partial size of change is no more than 10mm.Start to carbonize under drums inside sealing state, drums inside carbonization temperature control
System can also determine optimal carbonization temperature according to different and charcoal out the states of biomass type at 500~700 degrees Celsius.
It is about 35-50 minutes that discharging time after the completion of carbonizing is fed to from biological particles.
6), biological particles carry out charing process in charing roller 3, generate the cigarette containing fuel gas in carbonization process
Gas.The flue gas generated in carbonization process is entered by circulating line 11 purifies cooling equipment, by roller carbonizer benefit after processing
With.When the fuel gas that biological particles carbonize generation in roller carbonizer provides heat enough for charing, stop gasification
Furnace 14 is run, and closes the first valve 13 on flue, so that the flue gas in gasification furnace 14 no longer enters purification cooling
Equipment.The second valve 12 on the circulating line 11 is kept to open, the flue gas generated in carbonization process is set by purification cooling
Standby processing provides the gas source of burning for roller carbonizer, provides institute's calorific requirement for itself charing, forms the process of self-loopa charing.
7) discharge port of the biomass charcoal powder in carbonizer follower head for, completing charing discharges auger 9 but by the second water cooling
It is discharged to 50 DEG C or less, completes production process.
It can be adjusted in production process:, can be according to temperature control in the follower head position of carbonizer equipped with temperature controller
Instrument processed is monitored control to the temperature of carbonizer.When carbonizer when the temperature is excessively high, can by accelerate drum rotation speed to shorten charcoal
Change the time, or increase feedstock amount, the by-pass valve on admission line 6 can also be opened, and suitably turn down flue
On the second valve 12, extra flue gas is discharged and lights.When carbonizer temperature is too low, by reducing turning for carbonizer
Speed reduces feedstock amount, sufficiently carbonizes biological particles, and the opposite flue gas yield that improves controls temperature.
The continuous carbonization equipment of the utility model has a characteristic that
(1) high production efficiency.Compared with traditional intermittent carbonization device, the utility model equipment can realize continuous 24 hours not
Intermittent production reduces human input, greatly improves yield.
(2) production cost is low.Traditional carbonizing apparatus needs to improve temperature by external fuel heating, to reach biomass
The purpose of charing.The carbonizer of the utility model is carbonizer charing by the flue gas that gasification furnace generates when work starts
Initial stage carries out combustion heating；Carbonizer can be by the flue gas generated in carbonization process after starting to work, and the flue gas is in purification, cooling
It can burn later, heat needed for providing carbonization process for roller carbonizer, to realize the cyclic process of continuously carbonizing.
In flue gas washing cooling procedure, tar and wood vinegar are recycled, tar and wood vinegar are the good raw material of industry and foliar fertilizer, can be with
It sells and makes a profit.
(3) the easy control of carbonization process.Traditional retort, carbonization process are difficult visual control, so as to cause the product of production
Quality is irregular.The continuous roller carbonizer of the utility model according to the temperature display of temperature controller and can be produced
Product degree of carbonization to the charging in production, heating, the out processes such as charcoal, flue gas supply, is effectively adjusted at any time, can be easily
Produce satisfactory product.
(4) carbonization process environmental protection.Continous way roller carbonizer, the flue gas generated when using charing is converted by purification can
Fuel gas buring itself is recycled, can 24 hours continuous productions, have that no pollution, zero flue gas emission, less manpower, yield are high, save
The advantages that energy consumption, high degree of automation, advanced apparatus and process, is suitble to large-scale production, has carbonization degree height, charcoal yield height, section
Energy, environmental protection, efficient advantage.Flue gas is after purified treatment, smokeless in production environment, has the feature of environmental protection, reaches exhaust gas
Emptying standard.
(5) carbonization device is widely applicable.It is biomass carbonated suitable for various forestry agricultural powderies or little particle.Such as: wood
Bits, wooden unit, bamboo scraps, coconut husk, walnut shell, apricot shell, jujube shell, cherry shell, peanut shell, rice husk, cotton stalk, straw, dried bean curd etc..
Claims (8)
1. granular substance continuously carbonizing equipment, it is characterised in that: including gasification furnace, gasification furnace charger, purify cooling equipment,
Roller carbonizer, roller carbonizer include input and output material auger, the burner for carbonizing roller, the input and output material for controlling charing roller, combustion
Burner is used for charing roller heating, and gasification furnace is equipped with openable observation window, and gasification furnace charger is used to add to gasification furnace
Biological particles, gasification furnace and purify and are equipped with flue between cooling equipment, and biological particles burn generation in gasification furnace
Flue gas enter the cooling equipment of purification and handled, purify and be equipped with admission line, air inlet between cooling equipment and the burner
Pipeline for will treated by purifying cooling equipment flue gas is sent into burner burning, roller carbonizer and purify cooling equipment
Between be additionally provided with circulating line, flue gas of the circulating line for that will generate charing process during is sent into purification and is cooled down in equipment.
2. granular substance continuously carbonizing equipment according to claim 1, it is characterised in that: the gasification furnace charger is also
It is connected with the first feeding packing auger, the first feeding packing auger is used to for the biological particles of feeding area to be sent into gasification furnace charger, gasification
Furnace is connected with the first water cooling discharging auger, and the powdered carbon that gasification furnace generates passes through the discharging auger discharge of the first water cooling.
3. granular substance continuously carbonizing equipment according to claim 2, it is characterised in that: the first water cooling discharging stranding
Dragon includes cylinder, is located at the intracorporal auger of cylinder, and cylinder one end is equipped with feed inlet, the other end is equipped with discharge port, and cylinder is spacer knot
Structure, the periphery of cylinder are equipped with the water cavity of Cooling Water circulation, and water cavity is equipped with water inlet, water outlet.
4. granular substance continuously carbonizing equipment according to claim 3, it is characterised in that: the water inlet is located at described
The side of feed inlet, water inlet mouth down setting, water outlet are arranged upward.
5. granular substance continuously carbonizing equipment according to any one of claims 1 to 4, it is characterised in that: the flue gas
Pipeline is equipped with the first valve, and the circulating line is equipped with the second valve, and the admission line is equipped with third valve and divides
Flow tube road, shunt conduit are equipped with by-pass valve.
6. granular substance continuously carbonizing equipment according to any one of claims 1 to 4, it is characterised in that: the purification
Cooling equipment includes spray scrubber, cooling tower, and spray scrubber is for removing water-soluble ashy substance, and cooling tower is to warp
Gas cooling after water washing.
7. granular substance continuously carbonizing equipment according to claim 6, it is characterised in that: the cooling tower and air inlet pipe
Air-introduced machine is equipped between road.
8. granular substance continuously carbonizing equipment according to any one of claims 1 to 4, it is characterised in that: the roller
Carbonizer follower head position is equipped with temperature controller, and temperature controller includes the temperature sensor of temperature in detection charing roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821374514.3U CN208717239U (en) | 2018-08-24 | 2018-08-24 | Granular substance continuously carbonizing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821374514.3U CN208717239U (en) | 2018-08-24 | 2018-08-24 | Granular substance continuously carbonizing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208717239U true CN208717239U (en) | 2019-04-09 |
Family
ID=65979365
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821374514.3U Expired - Fee Related CN208717239U (en) | 2018-08-24 | 2018-08-24 | Granular substance continuously carbonizing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208717239U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108913178A (en) * | 2018-08-24 | 2018-11-30 | 郑州鼎力新能源技术有限公司 | A kind of granular substance continuously carbonizing method and apparatus |
| CN111303923A (en) * | 2019-11-12 | 2020-06-19 | 李兴旺 | Energy-saving smokeless carbomorphism machine |
| CN117346469A (en) * | 2023-10-27 | 2024-01-05 | 青岛冠宝林活性炭有限公司 | Non-oxidation powder active carbon regeneration cooling device |
-
2018
- 2018-08-24 CN CN201821374514.3U patent/CN208717239U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108913178A (en) * | 2018-08-24 | 2018-11-30 | 郑州鼎力新能源技术有限公司 | A kind of granular substance continuously carbonizing method and apparatus |
| CN111303923A (en) * | 2019-11-12 | 2020-06-19 | 李兴旺 | Energy-saving smokeless carbomorphism machine |
| CN117346469A (en) * | 2023-10-27 | 2024-01-05 | 青岛冠宝林活性炭有限公司 | Non-oxidation powder active carbon regeneration cooling device |
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Granted publication date: 20190409 Termination date: 20190824 |