CN207805773U - One kind being fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer - Google Patents
One kind being fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer Download PDFInfo
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- CN207805773U CN207805773U CN201721592740.4U CN201721592740U CN207805773U CN 207805773 U CN207805773 U CN 207805773U CN 201721592740 U CN201721592740 U CN 201721592740U CN 207805773 U CN207805773 U CN 207805773U
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- dried mushrooms
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Abstract
The utility model discloses one kind being fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, it solves the problems, such as that the intensive processing of dried mushrooms in the prior art is difficult to direct feeding, is unable to that continuous production, grain size are big and grain size is uneven, and having can realize that dried mushrooms exempt from the direct feeding of coarse crushing, low-temperature grinding prevents albuminous degeneration and finished product grain size is small and uniform effect;Its technical solution is:Including mechanical ultramicro grinding head, low temperature heat balance device and ultra-fine powder collecting device, low temperature heat balance device includes cooling-water machine and air-cooler, and ultra-fine powder collecting device includes cyclone collector, pulse dust collector and air-introduced machine;Low-temperature protection when low temperature heat balance device respectively crushes mechanical ultramicro grinding head by cooling-water machine and air-cooler; the superfine powder obtained after crushing is collected through blending transportation pipeline by cyclone collector under the suction function that air-introduced machine generates, and the dust generated in operational process is collected by pulse dust collector.
Description
Technical field
Formula dried mushrooms low temperature is fed directly into the utility model is related to agricultrue sideline production processing machinery field more particularly to one kind to surpass
Slimer.
Background technology
Dried mushrooms have rich in nutritional ingredients such as protein, vitamin, mineral element, nucleotide and prevent diabetes, high blood
Fat and the effect of improving the immunity of the human body.Traditional processing method is to be made can, dried product, curing food etc., there is food
With the problems such as inconvenient, function nutrition ingredient draws rate is low, waste is serious, the market demand is had been unable to meet, it is also difficult to for processing enterprise
Industry brings reasonable benefit.
After ultra-fine grinding, specific surface area increases dried mushrooms, and porosity, chemism improve, and enzymolysis speed is accelerated, nutrition
Substance can fully be digested and assimilated by human body, improve utilization rate, and health care or functional food its output value, which is made, can increase by 10~20 times,
Social benefit and economic benefit is notable, prepares the inexorable trend that superfine powder is dried mushrooms intensive processing development.
But existing machinery Ultra-Micro Grinding Equipment is difficult to direct feeding for the intensive processing presence of dried mushrooms, crushes temperature
Rise it is excessively high lead to problems such as to be unable to continuous production and albuminous degeneration, grain size are big and grain size is uneven, it is super seriously to constrain dried mushrooms
Application of the fine powder in terms of high-end food.
Utility model content
One kind that in order to overcome the deficiencies of the prior art, the utility model provides is fed directly into formula dried mushrooms Cryogenic Ultrafine powder
Broken machine, having can realize that dried mushrooms exempt from the direct feeding of coarse crushing, low-temperature grinding prevents albuminous degeneration and finished product grain obtained
Diameter is small and uniform effect.
The utility model uses following technical proposals:
One kind being fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, including:
Mechanical ultramicro grinding head;
Low temperature heat balance device, including it is divided into the cooling-water machine and air-cooler of mechanical ultramicro grinding head both sides;
Ultra-fine powder collecting device, including the cyclone collector, pulse dust collector and the air-introduced machine that are sequentially communicated;
It is low when low temperature heat balance device respectively crushes mechanical ultramicro grinding head by cooling-water machine and air-cooler
Temperature protection, the superfine powder obtained after crushing are received through blending transportation pipeline by cyclone collector under the suction function that air-introduced machine generates
Collect, the dust generated in operational process is collected by pulse dust collector.
Further, the mechanical ultramicro grinding head includes spiral forced conveyance drawing-in device and crushing and classification integration
Dried mushrooms to be processed are delivered to crushing and classification integrated apparatus by device, spiral forced conveyance drawing-in device.
Further, the spiral forced conveyance drawing-in device include heavy caliber feeding hopper, feeding sleeve and mounted on feed
Expect that the spiral forced conveyance device of sleeve inner, spiral forced conveyance device are driven by chain wheel driving mechanism by feeding motor.
Further, the heavy caliber feeding hopper is bolted perpendicular to feeding sleeve and with the feeding sleeve,
It is easy to disassemble.
Further, the crushing and classification integrated apparatus includes shell and the rotor assembly set on enclosure interior, classification
Wheel, fixed gear ring and rotor disk;
The bottom end of rotor assembly is separately connected by V belt translation crushes main motor and classification motor, the top of rotor assembly from
Grading wheel and rotor disk are sequentially connected under, the fixed gear ring is installed on inner walls, and fixed gear ring is formed with rotor disk
Pulverizing chamber.
Further, it crushes main motor and classification motor is divided into shell both sides, crush main motor and pass through the first V belt translation
Unit is connect with rotor assembly, and classification motor is connect by the second V belt translation unit with rotor assembly.
Further, the rotor assembly includes rotor disk hollow shaft for installing rotor disk and for installing grading wheel
Classification wheel shaft, the rotor disk hollow shaft and classification wheel shaft coaxial arrangement.
Further, the rotor on the rotor disk is more rib rotors;Matched using gap between rotor disk and fixed gear ring
It closes, that is, uses wide arc gap air inlet cooperation, keep the indoor wind of crushing softer.
Further, further include control system, the temperature sensor being connected with control system is equipped in pulverizing chamber.
It is fed directly into the operating method of formula dried mushrooms Cryogenic Ultrafine pulverizer, is included the following steps:
(1) Jet Crushing:It crushes main motor and rotor disk hollow shaft and rotor disk is driven by first band gear unit
It runs at high speed, drives grading wheel to be rotated with rotor disk same-directional high-speed by the second V belt translation unit with time stage motor;It crushes and divides
After grade integrated apparatus runs well, feeding motor drives spiral forced conveyance device to work by chain wheel driving mechanism, by dry mushroom
Mushroom is sent directly into pulverizing chamber and crushes, and progress uniformly precisely exempts from coarse crushing feeding;
(2) superfine powder classification and collection process:The drawing for the negative pressure gas flow that dried mushrooms fine powder after crushing is generated in air-introduced machine
Under force effect, small powder enters grading room with air-flow, and the particle that critical grain size is more than in powder is got rid of back pulverizing chamber because quality is big
Continue to crush, the particle less than critical grain size is collected through blending transportation pipeline by cyclone collector, is generated in operational process
Dust collected by pulse dust collector.
Compared with prior art, the utility model has the beneficial effects that:
(1) the utility model includes the screw with long screw pitch forced conveyance drawing-in device for being provided with heavy caliber feeding hopper, can
That realizes dried mushrooms exempts from the direct feeding of coarse crushing, improves production efficiency;
(2) the dried mushrooms ultra-fine grinding of the utility model uses more rib rotors, increases while ensureing percussion and grinds
Mill acts on and shearing force appropriate, makes dried mushrooms superfine powder grain size smaller obtained;It is entered the wind and is designed using wide arc gap, make pulverizing chamber
Interior wind is softer, is more suitable for the ultra-fine grinding of the lighter dried mushrooms of proportion;Crushing and classification integrated apparatus can be significantly
Space is saved, improves classification efficiency, grain size is evenly;
(3) the low temperature heat balance device of the utility model includes cooling-water machine and air-cooler, and cooling-water machine and air-cooler are right respectively
Low-temperature protection when mechanical ultramicro grinding head crushes makes crushing process be carried out under preference temperature always, makes obtained
Dried mushrooms superfine powder quality higher;
(4) after the utility model crushes obtained superfine powder under the suction function that air-introduced machine generates through blending transportation pipeline
It is collected by cyclone collector, the dust generated in the course of work is collected by pulse dust collector, reduces dust pollution, together
The utilization rate of Shi Tigao materials.
Description of the drawings
The accompanying drawings which form a part of this application are used for providing further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation do not constitute the improper restriction to the application for explaining the application.
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the mechanical ultramicro grinding head front view of the utility model;
Fig. 3 is the mechanical ultramicro grinding head left view of the utility model;
Fig. 4 is the wide arc gap air inlet structure schematic diagram of the utility model;
Fig. 5 is more rib rotor vertical views of the utility model;
Fig. 6 is more rib rotor sectional views of the utility model;
Wherein, 1- cooling-water machines, 2- machinery ultramicro grinding heads, 3- air-coolers, 4- blending transportation pipelines, 5- cyclone collections
Device, 6- pulse dust collectors, 7- air-introduced machines, 8- crushing main motors, 9- first band gear units, 10- racks, 11- rotor disks are hollow
Axis, 12- classification wheel shafts, 13- the second V belt translation units, 14- chain wheel driving mechanisms, 15- classification motors, 16- heavy caliber feeding hoppers,
17- grading wheels, 18- fixed gear rings, 19- rotor disks, 20- shells, 21- feeding motors, 22- feeding sleeves, 23- spirals are forced defeated
Send device, the more rib rotors of 24-, 25- control systems, 26- crushing and classification integrated apparatus, 27- rotor assemblies.
Specific implementation mode
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific implementation mode, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative
It is also intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or combination thereof.
As background technology is introduced, the intensive processing that dried mushrooms exist in the prior art is difficult to direct feeding, crushing
Temperature rises the excessively high deficiency for causing to be unable to continuous production and albuminous degeneration, grain size are big and grain size is uneven, in order to solve skill as above
Art problem, present applicant proposes one kind being fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer.
In a kind of typical embodiment of the application, as shown in Figure 1, providing one kind being fed directly into formula dried mushrooms low temperature
Ultrafine crusher is suitable for the specialized superfine pulverizer of dried mushrooms intensive processing, including mechanical ultramicro grinding head 2, Low Temperature Thermal
Balancing device, ultra-fine powder collecting device and control system 25, the low temperature heat balance device include cooling-water machine 1, air-cooler 3 and temperature
Sensor is spent, ultra-fine powder collecting device includes cyclone collector 5, pulse dust removal case 6, air-introduced machine 7 and blending transportation pipeline 4.
The cooling-water machine 1 and air-cooler 3 are respectively arranged on the both sides of mechanical ultramicro grinding head 2 and are surpassed by pipeline and machinery
Crushing of Ultrafine head 2 is connected to;The top that one end of the cyclone collector 5 passes through blending transportation pipeline 4 and mechanical ultramicro grinding head 2
Portion is connected to, and the other end is connected to by pipeline with one end of pulse dust collector 6;The other end of pulse dust collector 6 is connected by pipeline
Air-introduced machine 7.
When low temperature heat balance device respectively crushes mechanical ultramicro grinding head 2 by cooling-water machine 1 and air-cooler 3
Low-temperature protection, the superfine powder obtained after crushing is under the suction function that air-introduced machine 7 generates through blending transportation pipeline 4 by cyclone collection
Device 5 is collected, and the dust generated in the course of work is collected by pulse dust collector 6.
As shown in figs 2-4, the mechanical ultramicro grinding head 2 includes spiral forced conveyance drawing-in device, crushing and classification
Integrated apparatus 26 and rack 10, spiral forced conveyance drawing-in device and crushing and classification integrated apparatus 26 are installed on rack 10
Top;, spiral forced conveyance drawing-in device is set on 26 side of crushing and classification integrated apparatus.
The spiral forced conveyance drawing-in device includes that heavy caliber feeding hopper 16, feeding sleeve 22, the spiral of big screw pitch are strong
Conveyer 23 processed and its driving device, heavy caliber feeding hopper 16 is bolted with feeding sleeve 22, easy to disassemble, big screw pitch
Spiral forced conveyance device 23 be axially installed to the inside of feeding sleeve 22, driving device includes feeding motor 21 and sprocket wheel
Transmission mechanism 14, one end of spiral forced conveyance device 23 connect the motor shaft of feeding motor 21, institute by chain wheel driving mechanism 14
State the top that feeding motor 21 is fixed on rack 10.For the low material characteristic of dried mushrooms hardness, using heavy caliber feeding and greatly
The spiral forced conveyance device of screw pitch can make dried mushrooms directly carry out ultra-fine grinding, reduce thick in tradition machinery ultramicro grinding
Broken link, greatly improves working efficiency.
The crushing and classification integrated apparatus 26 includes shell 20, crushes main motor 8, classification motor 15, the first V belt translation
Unit 9, the second V belt translation unit 13, rotor assembly 27, rotor disk 19, fixed gear ring 18 and grading wheel 17;The shell 20 is solid
Due to the top of rack 10, the other components of crushing and classification integrated apparatus are mounted on the inside of shell 20;It is described to feed
Expect that sleeve 22 is arranged perpendicular to the side of shell 20, and together with 20 soldering of shell.
Rotor assembly 27 is vertically arranged to the inside of shell 20, and bottom end passes through rack 10;The bottom end of rotor assembly 27 from
First band gear unit 9 and the second V belt translation unit 13, first band gear unit 9 and the second V belt translation list are sequentially connected under
Member 13 is respectively arranged on the both sides of rotor assembly 27;The connection of first band gear unit 9 crushes main motor 8, the second V belt translation list
13 connection classification motor 15 of member, it is described to crush main motor 8 and be classified the top that motor 15 is installed on rack 10.
First band gear unit 9 and the second V belt translation unit 13 are existing tape handler, and details are not described herein again.
The top of rotor assembly 27 is sequentially connected grading wheel 17, rotor disk 19 from top to bottom;Rotor assembly 27 and rotor disk
19 and grading wheel 17 connection be key connection;Fixed gear ring 18 is installed on the inner wall of shell 20, the fixed gear ring 18 with
Rotor disk 19 forms pulverizing chamber, and the temperature sensor being connected with control system 25 is equipped in pulverizing chamber.Air-cooler 3 exports low
Warm air takes away the heat for crushing and generating, and makes proper temperature in pulverizing chamber;Cooling-water machine 1 cools down mechanical micronizer head 2, transfer
The heat that device operating generates.
The rotor assembly 27 includes rotor disk hollow shaft 11 for installing rotor disk 19 and for installing grading wheel 17
Classification wheel shaft 12, the rotor disk hollow shaft 11 and classification wheel shaft 12 be coaxially disposed, and makes that apparatus structure is easier, crushing and classification
Efficiency greatly improves.
As shown in figure 4, being gap-matched between rotor disk 19 and fixed gear ring 18, for the spy of dried mushrooms light specific gravity
Point is entered the wind using wide arc gap and is designed, i.e., gap between rotor disk 19 and fixed gear ring 18 increases, and flows through wind speed herein more
It is soft, is conducive to be classified again after dried mushrooms are fully crushed, improves crush efficiency and effectiveness of classification.
As shown in Fig. 5-Fig. 6, there are the characteristics of certain toughness, the rotor on the rotor disk 19 to adopt after being dried for dried mushrooms
With more rib rotors 24;Increase abrasive action and shearing force appropriate while ensureing percussion, keeps dried mushrooms obtained super
Fine powder grain size smaller.
The control system 25 is existing mechanism, and details are not described herein again.
The course of work for being fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer is:
Crush main motor 8 drives rotor disk hollow shaft 11 and rotor disk 19 to run at high speed by first band gear unit 9, together
Time stage motor 15 drives grading wheel 17 to be rotated with 19 same-directional high-speed of rotor disk by the second V belt translation unit 13, crushing and classification one
After body unit normal run, feeding motor 21 drives 23 work of screw with long screw pitch forced conveyance device by chain wheel driving mechanism 14
Make, dried mushrooms are sent directly into pulverizing chamber and are crushed, realization uniformly precisely exempts from coarse crushing feeding.
In pulverizing chamber, the rotor disk 19 and fixed gear ring 18 that are equipped with more rib rotors 24 generate high speed relative motion, make
Dried mushrooms are impacted between rotor disk 19 and fixed gear ring 18, are ground, being sheared and the mutual shock etc. between itself integrates and makees
It is crushed with realizing.
Mushroom fine powder after crushing, under the pulling force effect for the negative pressure gas flow that the effect of air-introduced machine 7 generates, small powder overcomes certainly
Weight enters grading room with air-flow, and high-speed rotating grading wheel 17 generates the centrifugal force opposite with negative pressure, sinks to the powder of Ye Daonei
Acting on for the centrifugal force generated simultaneously by the dead weight of the centripetal force and powder of negative pressure gas flow and impeller, is more than critical grain size in powder
Particle got rid of back pulverizing chamber because quality is big and continue to crush, the particle less than critical grain size is received through blending transportation pipeline 4 by whirlwind
Storage 5 is collected.
The dust generated in crushing process is collected by pulse dust collector 6, reduces dust pollution, while improving material
Utilization rate.The amount of heat generated in crushing process carries out Low Temperature Thermal by low temperature heat balance device by cooling-water machine 1 and air-cooler 3
Balance Treatment makes crushing process be carried out under preference temperature always.
The foregoing is merely the preferred embodiments of the application, are not intended to limit this application, for the skill of this field
For art personnel, the application can have various modifications and variations.Within the spirit and principles of this application, any made by repair
Change, equivalent replacement, improvement etc., should be included within the protection domain of the application.
Claims (8)
1. one kind being fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, which is characterized in that including mechanical ultramicro grinding head, low temperature
Heat balance device and ultra-fine powder collecting device, the machinery ultramicro grinding head includes spiral forced conveyance drawing-in device and crushing
It is classified integrated apparatus, dried mushrooms to be processed are delivered to crushing and classification integrated apparatus by spiral forced conveyance drawing-in device;
The low temperature heat balance device includes the cooling-water machine and air-cooler for being divided into mechanical ultramicro grinding head both sides;The superfine powder is received
Acquisition means include the cyclone collector, pulse dust collector and air-introduced machine being sequentially communicated.
2. one kind according to claim 1 is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, which is characterized in that the spiral shell
It includes heavy caliber feeding hopper, feeding sleeve and the spiral forced conveyance mounted on feeding sleeve inner to revolve forced conveyance drawing-in device
Device, spiral forced conveyance device are driven by chain wheel driving mechanism by feeding motor.
3. one kind according to claim 2 is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, which is characterized in that described big
Bore feeding hopper is bolted perpendicular to feeding sleeve and with the feeding sleeve.
4. one kind according to claim 1 is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, which is characterized in that the powder
Broken classification integrated apparatus includes shell and the rotor assembly set on enclosure interior, grading wheel, fixed gear ring and rotor disk;
The bottom end of rotor assembly is separately connected by V belt translation crushes main motor and classification motor, the top of rotor assembly from up to
Under be sequentially connected grading wheel and rotor disk, the fixed gear ring is installed on inner walls, and fixed gear ring is formed with rotor disk and crushed
Room.
5. one kind according to claim 4 is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, which is characterized in that crush master
Motor and classification motor are divided into shell both sides, crush main motor and are connect with rotor assembly by first band gear unit, are classified
Motor is connect by the second V belt translation unit with rotor assembly.
6. one kind according to claim 4 is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, which is characterized in that described turn
Sub- assembly includes the rotor disk hollow shaft for installing rotor disk and the classification wheel shaft for installing grading wheel, and the rotor circles or whirl in the air
Mandrel and classification wheel shaft coaxial arrangement.
7. one kind according to claim 4 is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, which is characterized in that described turn
Rotor in sub-disk is more rib rotors;It is gap-matched between rotor disk and fixed gear ring.
8. one kind according to claim 4 is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer, which is characterized in that further include
Control system is equipped with the temperature sensor being connected with control system in pulverizing chamber.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107790267A (en) * | 2017-11-24 | 2018-03-13 | 山东省农业机械科学研究院 | One kind is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer and operating method |
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2017
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107790267A (en) * | 2017-11-24 | 2018-03-13 | 山东省农业机械科学研究院 | One kind is fed directly into formula dried mushrooms Cryogenic Ultrafine pulverizer and operating method |
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