CN207789359U - A kind of ceramic tile synchronization segmenting device - Google Patents

A kind of ceramic tile synchronization segmenting device Download PDF

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Publication number
CN207789359U
CN207789359U CN201721230963.6U CN201721230963U CN207789359U CN 207789359 U CN207789359 U CN 207789359U CN 201721230963 U CN201721230963 U CN 201721230963U CN 207789359 U CN207789359 U CN 207789359U
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China
Prior art keywords
ceramic tile
knife
cutting
slitting
support
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CN201721230963.6U
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Chinese (zh)
Inventor
徐斌
周祖兵
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Keda Clean Energy Co Ltd
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Keda Clean Energy Co Ltd
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Abstract

The utility model discloses a kind of ceramic tiles to synchronize segmenting device, including synchronous cutting-up system, draw knife rack Synchronous drive system, transport system and ceramic tile cutting system, synchronous cutting-up system includes feed arrangement and slitting device, feed arrangement is connect with slitting device, and feed arrangement drives the Y direction movement of slitting device along the horizontal plane;It includes drawing knife rack, driving device and track-type facilities to draw knife rack Synchronous drive system, draws knife rack and is arranged on track-type facilities, draws knife rack and is driven by the X-direction of driving device along the horizontal plane;Synchronous cutting-up system setting is on drawing knife rack;Ceramic tile cutting system is arranged in the downstream of transport system.The utility model realizes the synchronized movement in the same direction of slitting device and ceramic tile by drawing knife rest Synchronous drive system, realize that slitting device carries out cutting-up on the direction vertical with ceramic tile transporting direction to ceramic tile by feed arrangement, reduce production equipment cost, it is high in machining efficiency to improve ceramic tile.

Description

A kind of ceramic tile synchronization segmenting device
Technical field
The utility model is related to ceramic tile fields, and in particular to a kind of ceramic tile synchronization segmenting device.
Background technology
In existing ceramic tile industry mostly based on the ceramic tile of small dimension size, but due to caused by the ceramic tile of small dimension Pollute it is larger, influenced caused by environment it is very big, so the large-sized tile product of development & production is extremely important, and in specification Breakthrough, when ceramic tile practical paving can arbitrarily cut sizes, and application is flexible and changeable, and the scope of application is wider;Big ruler simultaneously Very little to mean less seam, the complete style of paving effect highlights that room air is high-end, and the reduction in gap is also more convenient cleaning and beats Reason.Because brick face is big, the possibility cut can not cause to waste and combine house big specification ceramic tile to the maximum extent with regard to big The mixed paving of more specifications that dress demand is cut on demand, can build different styles, create more diversified Space, Perfect it can customize the household of oneself.Currently, for large-size ceramic tile cutting mode there are mainly two types of, one is along cutting;One Kind is crosscutting.This ceramic tile cutting method has following advantage and disadvantage.
Along when cutting, the cut direction of ceramic tile is horizontally oriented, and ceramic tile needs banding machine by after cut on stroke knife cutting-up On, break the ceramic tile with cut into two with one's hands slitting.And the direction that banding machine breaks ceramic tile into two with one's hands is lateral.Just presented with cutting-up direction 90 degree of angles.Therefore, 90 degree of bogies of a ceramic tile must be added between horizontal bar cutting process and slitting process.Due to by cutting-up The specification of ceramic tile is larger, and the 90 degree of bogies adapted to it will be made big, and length is at 4-8 meters.It is along the advantages of cutting process Ceramic tile feed speed is fast, high in machining efficiency, the disadvantage is that needing to install transfer additional, the installation area is big, increases simultaneously Process costs.
When crosscutting, ceramic tile transverse direction cutting-up technique is corresponding with the slitting direction of banding machine.Ceramic tile is horizontal by the direction of cutting-up To.Several racks are being installed on the table, the quantity of rack is determined by cutting-up hop count.It draws knife and cuts porcelain along housing slide Brick.There can only be one piece of Ceramic Tiles cutting-up on workbench.That is, when the ceramic tile on workbench is by cutting-up, it is fixed on work It is motionless on platform.Other wait for the ceramic tile of cutting-up, it is necessary to which original place waits for except workbench, and only the Ceramic Tiles on workbench are by cutting-up After end, and it is conveyed out workbench.The next block of ceramic tile for waiting for cutting-up can be just transported on workbench.This process The advantages of be not need 90 degree of bogies, floor space is small, and process costs are low.But ceramic tile feed speed is slow, Ceramic Tiles processing Efficiency is very low.It is restricted simultaneously by the hop count of cutting-up, such as ceramic tile is divided into three sections, need to install three racks, three sets Knife is drawn, three sets are drawn knife drive system, cylinder system etc., that is to say, that often increase the quantity of segmentation together, the technological equipment Length will increase, and equipment will increase, and cost will increase.This is just seriously limited, the use scope of the technique and equipment.
Due to existing ceramic tile along cut and crosscutting technique all cannot meet production take up little area, the requirement that throughput rate is high, institute To need cutting-up technique and equipment to ceramic tile to be improved research and development, to realize the processing of ceramic tile high speed, high efficiency.
Utility model content
In order to solve the above-mentioned technical problem, one of the purpose of this utility model is run simultaneously using ceramic tile and segmenting device The method of synchronous segmentation provides a kind of production equipment and takes up little area, and ceramic tile high in machining efficiency synchronizes segmenting device, above-mentioned to realize Purpose of utility model, the technical solution that the utility model is taken are as follows:
A kind of ceramic tile synchronizes segmenting device, including synchronous cutting-up system, draw knife rack Synchronous drive system, transport system and Ceramic tile cutting system, the synchronous cutting-up system include feed arrangement and slitting device, and the feed arrangement is filled with the cutting-up Connection is set, the feed arrangement drives the Y direction movement of the slitting device along the horizontal plane;Described stroke of knife rack synchro-feed System includes drawing knife rack, driving device and track-type facilities, and described stroke of knife rack is arranged on the track-type facilities, described stroke of knife Rack is driven by the X-direction of the driving device along the horizontal plane;The synchronous cutting-up system is arranged in described stroke of knife rack; Described stroke of knife rack Synchronous drive system is arranged in the surface of the transport system, described stroke of knife rack Synchronous drive system The direction of motion and movement velocity are identical as the direction of motion of the transport system and movement velocity difference, the ceramic tile cutting system It is arranged in the downstream of the transport system.
Preferably, the feed arrangement include cutting-up drive system and sliding thick stick system, if the cutting-up drive system by Dry group transmission component composition parallel to each other, the transmission component connect cutting-up driving motor, and the transmission component includes transmission Band, driving wheel and driven wheel, the sliding thick stick system include at least two groups sliding thick stick component, and the sliding thick stick component includes sliding Thick stick and sliding sleeve, the sliding sleeve are sleeved on the sliding thick stick and slide, and the cutting-up drive system controls the slitting device Y direction movement in the sliding thick stick system along the horizontal plane.
Preferably, the slitting device is mounted on slitting device upper mounted plate, and the slitting device includes drawing knife landing Driving device draws knife rotation support device and draws knife system;
Described stroke of knife landing driving device includes oscillating cylinder, oscillating rod and intermediate plate component, the oscillating cylinder and institute The connection of intermediate plate component is stated, the intermediate plate component is mounted in the circumferential direction of the oscillating rod, and the oscillating cylinder passes through control The intermediate plate component makes the oscillating rod rotate;
Described stroke of knife rotation support device includes swinging support bearing, draws knife support and scale plate, the scale plate installation On the oscillating rod, the swinging support bearing is installed at the both ends of the oscillating rod, and described stroke of knife support is mounted on the pendulum In the circumferential direction of lever;
Described stroke of knife system is mounted on described draw on knife support.
Preferably, the quantity of described stroke of knife support is at least one.
Preferably, the slitting device further includes pneumatic brick pressing device, and the pneumatic brick pressing device is mounted on described stroke of knife On housiung separator, the pneumatic brick pressing device is symmetrical along slitting device upper mounted plate central axes including at least two groups It includes compression cylinder, ceramic tile compression wheel carrier and ceramic tile contact roller, the ceramic tile contact roller installation to press tile assembly, the pressure tile assembly It is compressed on wheel carrier in the ceramic tile, the compression cylinder compresses ceramic tile by controlling the ceramic tile contact roller.
Preferably, the driving device includes Power Component, turn-screw and feed screw nut, the turn-screw and described Power Component connects, and the feed screw nut is sleeved on the turn-screw, the outer wall of the feed screw nut and described stroke of knife machine Frame connects, and the Power Component drives the turn-screw rotation, and the feed screw nut is by the rotary motion of the turn-screw It is converted to and moves horizontally;The track-type facilities include sliding block and guide rail, and the guide rail is fixed on the support of table, the sliding block It is connected mounted on the bottom end of described stroke of knife rack and with the guide rail.
Preferably, the ceramic tile cutting system includes ceramic tile pressing roll system, ceramic tile breaks system and the transport of slitting ceramic tile is System;
The ceramic tile pressing roll system include ceramic tile Platen support frame, contact roller, contact roller fixation kit, bottom roller supporting rack, Bottom roller and bottom roller fixation kit are provided with sliding slot on the ceramic tile Platen support frame crossbeam, and the contact roller passes through the compression It takes turns fixation kit to be mounted in the sliding slot of the ceramic tile Platen support frame, the bottom roller is mounted on by the bottom roller fixation kit On the bottom roller supporting rack, the contact roller is located at the top of the bottom roller and a distance that is staggered;
It includes breaking wheeling supporting frame, break cylinder assembly and breaking wheel that the ceramic tile, which breaks system, and the wheel that breaks passes through Described to break wheeling supporting frame and connect with cylinder assembly is broken, described break breaks wheel and moves up and down described in cylinder assembly control, institute Bottom roller is stated to be set to the contact roller and described break between wheel.
Preferably, the height of slitting ceramic tile transportation system is less than the height of workbench.
Compared with the existing technology, the utility model achieves beneficial technique effect:
The ceramic tile of the utility model synchronizes segmenting device and method efficiently solves prior art processes flow floor space Greatly, more using equipment, technological deficiencies and the problem such as ceramic tile processing efficiency is low, production cost is high.The utility model is by drawing knife rest Synchronous drive system realizes the synchronized movement in the same direction of slitting device and ceramic tile, realizes that slitting device is transported with ceramic tile by feed arrangement Cutting-up is carried out to ceramic tile on the vertical direction in defeated direction, it is ensured that when ceramic tile enters ceramic tile cutting system can directly disjunction at required Specification.The utility model realizes slitting device in process while being moved along X-direction and Y direction, both improves Productivity and product quality, and effectively reduce energy consumption.Multigroup stroke of knife support is arranged in the utility model on oscillating rod, is drawing Knife system is drawn in installation on knife support, and controlling oscillating rod by oscillating cylinder swings to realize that drawing knife system pushes cutting-up ceramic tile, Reduce the quantity for drawing knife drive system, reduces cost;And the distance between stroke knife support can be by oscillating rod Scale plate realizes accurate adjustment, realizes the cutting-up to ceramic tile different size.
Description of the drawings
Fig. 1 is the main sectional view that ceramic tile synchronizes segmenting device;
Fig. 2 is that ceramic tile synchronizes segmenting device vertical view;
Fig. 3 is the main sectional view that ceramic tile synchronizes cutting-up system along Y direction;
Fig. 4 is that ceramic tile synchronizes cutting-up system vertical view;
Fig. 5 is the sectional view that ceramic tile synchronizes cutting-up system along X-direction;
Fig. 6 is synchronous cutting-up system main sectional view (working condition);
Fig. 7 is synchronous cutting-up system main sectional view (off working state);
Fig. 8 is that one is installed on oscillating rod the structural schematic diagram for drawing knife support;
Fig. 9 is that two are installed on oscillating rod the structural schematic diagram for drawing knife support;
Figure 10 is that three are installed on oscillating rod the structural schematic diagram for drawing knife support;
Figure 11 is to draw knife rack and ceramic tile feed system front view;
Figure 12 is to draw knife rack and ceramic tile feed system top view in cross-section;
Figure 13 is ceramic tile cutting system front view;
Figure 14 is ceramic tile pressing roll system front view;
Figure 15 is ceramic tile pressing roll system vertical view;
Figure 16 is ceramic tile pressing roll system sectional view;
Figure 17 is that ceramic tile breaks system front view;
Figure 18 is that ceramic tile breaks system vertical view;
Figure 19 is that ceramic tile breaks system sectional view;
Figure 20 is the structure chart that ceramic tile enters ceramic tile cutting system;
Figure 21 is the structure chart that ceramic tile enters that ceramic tile cutting system carries out breaking course;
Figure 22 is slitting ceramic tile transportation system structure figure.
Reference numeral:
Draw knife rack 1, driven wheel carrier 2, front driven wheel 3, slitting device upper mounted plate 4, slitting device 5, driving front band 6, Slided after cutting-up driving motor 7, preceding driving wheel 8, gearbox 9, first thick stick spring bearing 10, rear transmission belt 11, rear sliding thick stick 12, Thick stick spring bearing 13, feed screw nut 14, back front driven wheel 15, preceding pressure tile assembly 16, the second front slide thick stick support shaft are slided after second It holds 17, front slide thick stick 18, the first front slide thick stick spring bearing 19, rear pressure tile assembly 20, rear main wheel 21, front slide set 22, draw Cutting apparatus bottom plate 23, oscillating rod 25, scale plate 26, draws 27, first strokes of knife supports of knife system at oscillating rod front support bearing 24 28, second stroke of knife support 29, third draw 30 oscillating rod rear support bearing 31 of knife support, rear sliding sleeve 32, draw knife housiung separator 33, Compression cylinder fixed plate 34, compression cylinder 35, air cylinder fixed plate 36, cylinder piston rod 37, draw break bar support plate fixing screws 38, It draws knife support 39, oscillating cylinder 40, oscillating cylinder piston rod 41, intermediate plate 42, connecting pin 43, draw knife system support beam 44, intermediate plate fixed plate 45, intermediate plate fixing screws 46, ceramic tile 47, stroke break bar fixing screws 48, stroke break bar 49, stroke break bar branch Fagging 50, ceramic tile compress wheel carrier 51, ceramic tile contact roller 52, driven transmission wheel 53, draw knife rack servo drive motor 54, shaft coupling 55, leading screw front support bearing 56, turn-screw 57, leading screw rear support bearing 58, stroke knife rack fixing screws 59, leading screw rear support Bearing (setting) plate 60, ceramic tile conveyer belt 61, workbench 62, ceramic tile conveyer belt driving motor 63, initiative driver 64, workbench branch Frame 65, sliding block 67, leading screw front support bearing (setting) plate 68, draws knife rest servo drive motor fixed plate 69, workbench branch at guide rail 66 Frame crossbeam 70, ceramic tile pressing roll system 71, ceramic tile break system 72, slitting ceramic tile transportation system 73, ceramic tile pressure roller left support frame 74, Ceramic tile Platen support frame crossbeam 75, stud 77, top nut 78, contact roller 79, compresses wheeling supporting frame 80, ceramic tile pressure at bottom nut 76 Roller right support frame 81, bottom roller supporting rack fixing screws 82, ceramic tile Platen support frame fixing screws 83, bottom roller supporting rack 84, bottom roller 85, ceramic tile break wheel system left support frame 86, break wheeling supporting frame 87, air cylinder fixed plate 88, cylinder 89, cylinder piston rod 90, Fixing bolt 91, fixing nut 92, break wheel 93, ceramic tile breaks system crossbeam 94, ceramic tile break wheel right support frame 95, ceramic tile pressure Disconnected system fixed plate 96, ceramic tile break system support fixing bolt 97, driving pulley 98, ceramic tile transport driving device 99, ceramic tile Transportation system cradle 100, travelling belt 101, driven pulley 102, rack 103.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, with reference to embodiments to this Utility model is further elaborated, but the range of the requires of the utility model protection is not limited to following specific implementations Example.
As shown in Figures 1 to 3, the utility model discloses a kind of ceramic tiles to synchronize segmenting device, including synchronizes cutting-up system, draws Knife rack Synchronous drive system, transport system and ceramic tile cutting system, synchronous cutting-up system includes feed arrangement and slitting device 5, feed arrangement is connect with slitting device 5, and feed arrangement drives the Y direction movement of slitting device 5 along the horizontal plane;Draw knife rack Synchronous drive system includes drawing knife rack 1, driving device and track-type facilities, draws knife rack 1 and is arranged on track-type facilities, draws knife machine Frame 1 is driven by the X-direction of driving device along the horizontal plane;Synchronous cutting-up system setting is on drawing knife rack 1;Knife rack is drawn to synchronize Feed system is arranged in the surface of transport system, draws the direction of motion and the movement of knife rack Synchronous drive system and transport system Speed is identical, and ceramic tile cutting system is arranged in the downstream of transport system.
As shown in Figure 3,4, feed arrangement includes cutting-up drive system and sliding thick stick system, and cutting-up drive system is by several groups Transmission component composition parallel to each other, the transmission component connect cutting-up driving motor, and transmission component includes transmission belt, driving wheel And driven wheel.Sliding thick stick system includes at least two groups sliding thick stick component, and sliding thick stick component includes sliding thick stick and sliding sleeve, sliding sleeve It is sleeved on sliding thick stick and slides, cutting-up drive system controls the Y direction of slitting device 5 in sliding thick stick system along the horizontal plane and moves It is dynamic.
As shown in Figure 4,5, transmission component is two groups in the preferred cutting-up drive system of the present embodiment, including driving front component With rear transmission component, the two transmission component structure compositions are all.Driving front component include front driven wheel 3, driving front band 6, Preceding driving wheel 8, rear transmission component include back front driven wheel 15, rear main wheel 21, the composition of rear transmission belt 11.Cutting-up drive system is also wrapped It includes and draws knife rack 1, driven wheel carrier 2,5 upper mounted plate 4 of slitting device, driving front band 6, cutting-up driving motor 7, gearbox composition 9. Front driven wheel 3 is mounted on driven wheel carrier 2, and driven wheel carrier 2 is fixed on the back rest for drawing knife rack 1.Preceding driving wheel 8, which is mounted on, to be become On fast case 9, cutting-up driving motor 7 is linked together with gearbox 9.Gearbox 9 is fixed on the front-axle beam for drawing knife rack 1.Forward pass Dynamic band 6 is not the annulus shape being closed, and one end of driving front band 6 is fixed on one end of 5 upper mounted plate 4 of slitting device, driving front The other end of slitting device upper mounted plate 4 is fixed on 6 other end.Driving front band 6 is by front driven wheel 3 and preceding driving wheel 8 It links together.Driving front component is parallel with rear transmission component to be mounted side by side, one in front and one in back.Preceding driving wheel 8, rear main wheel 21 divide Not An Zhuan gearbox 9 both sides.Transmission belt 11 is as driving front band 6 afterwards, nor the circular ring structure being closed.After be driven One end of slitting device upper mounted plate 4 is fixed on 11 one end, the other end of rear transmission belt 11 is fixed on slitting device admittedly The other end of fixed board 4.Driving front band 6 links together front driven wheel 3 and preceding driving wheel 8.
Power is directly passed to preceding driving pulley by 7 high-speed rotation of cutting-up driving motor after 9 speed change of gearbox 8, rear main wheel 21, preceding driving wheel 8, rear main wheel 21 are rotated according to the speed of setting.Preceding driving wheel 8, rear main wheel 21 pass through Afterwards transmission belt 11, driving front band 6 synchronize by preceding driving wheel 8, the movement of rear main wheel 21 and power pass to front driven wheel 3, after Driven wheel 15 simultaneously drives its rotation.It is not the circular ring structure being closed due to rear transmission belt 11, driving front band 6, does not make returning for complete cycle Transhipment is dynamic.Only move in parallel.In the case where preceding driving wheel 8, rear main wheel 21 drive, rear transmission belt 11, driving front band 6 make translation fortune It is dynamic.To which the slitting device upper mounted plate 4 that driving is connected thereto together makees translational motion.
As shown in Figure 4,5.The utility model preferably slides thick stick system and is divided into former and later two parts, the structure of two parts Just the same, sliding thick stick component is two groups, including front slide component and rear slide assemblies, and two groups of slide assemblies are arranged at described stroke The both sides of cutting apparatus 5, front slide component include front slide thick stick 18 and front slide set 22, and rear slide assemblies slide thick stick 12 after including With rear sliding sleeve 32, sliding system further includes sliding after sliding thick stick spring bearing 10, second after slitting device upper mounted plate 4, first Dynamic thick stick spring bearing 13, the second front slide thick stick spring bearing 17, the first front slide thick stick spring bearing 19, front slide set 22, cutting-up Device bottom plate 23.
Front slide thick stick 18 is fixed on by the second front slide thick stick spring bearing 17, the first front slide thick stick spring bearing 19 and draws knife On the front and back crossbeam of rack 1.Sliding thick stick 12 after sliding thick stick spring bearing 10, second by sliding thick stick spring bearing after first afterwards 13 are fixed on the front and back crossbeam for drawing knife rack 1.Front slide set 22 is mounted on front slide thick stick 18, and along front slide thick stick 18 It slides back and forth.It slides on thick stick 12 after sliding sleeve 32 is mounted on afterwards, and is slided along rear sliding thick stick 12.Front slide set 22, rear sliding 32 upper ends are covered to be fixed together with slitting device upper mounted plate 4, it is solid under front slide set 22,32 lower end of rear sliding sleeve and slitting device Fixed board 23 is fixed together.Transmission belt 11, driving front band 6 make translational motion afterwards.To which driving is connected thereto cutting-up together Device upper mounted plate 4 makees translational motion.Slitting device upper mounted plate 4, front slide set 22, is slided slitting device bottom plate 23 afterwards Dynamic set 32 is fixedly connected as an entirety.Therefore, rear transmission belt 11, driving front band 6 make translational motion, just drive slitting device Upper mounted plate 4, slitting device bottom plate 23 by front slide set 22, rear sliding sleeve 32 along front slide thick stick 18, slide thick stick afterwards 12 move back and forth.
Slitting device 5 is mounted on slitting device upper mounted plate 4, and slitting device 5 includes drawing knife landing driving device, drawing knife Rotation support device and stroke knife system.
As shown in fig. 6, it includes oscillating cylinder 40, oscillating rod 25 and intermediate plate component to draw knife landing driving device, gas is swung Cylinder 40 is connect with intermediate plate component, and intermediate plate component is mounted in the circumferential direction of oscillating rod 25, and oscillating cylinder 40 is intermediate by controlling Board group part makes oscillating rod 25 rotate;The intermediate plate component of the present embodiment includes intermediate plate 42, connecting pin 43, draws the support of knife system Crossbeam 44, intermediate plate fixed plate 45, intermediate plate fixing screws 46, oscillating cylinder 40 connect oscillating cylinder piston rod 41.Draw knife system System support beam 44 is fixed on slitting device upper mounted plate 4 in the following, playing a supporting role.Oscillating cylinder 40 passes through hinge-coupled Mode is fixed on slitting device upper mounted plate 4.Oscillating cylinder piston rod 41 is connected in intermediate plate 42 by connecting pin 43 Together.Intermediate plate 42 is fixed on by intermediate plate fixing screws 46 on oscillating rod 25 by intermediate plate fixed plate 45, and oscillating rod 25 is The cylinder that one side bus is scabbled.Be conducive to the positioning and fixation of intermediate plate fixed plate 45.
Include swinging support bearing, draw knife support 39 and scale plate 26, scale as shown in figure 5, drawing knife rotation support device Plate 26 is mounted on oscillating rod 25, and swinging support bearing is installed at the both ends of oscillating rod 25, is drawn knife support 39 and is mounted on oscillating rod In 25 circumferential direction;It is three that the present embodiment, which preferably draws knife support, including first stroke of knife support, 28, second strokes of knife supports 29, the Three strokes of knife supports 30, the distance between these stroke of knife support 39 can be adjusted according to the scale plate 26 on oscillating rod 25.It swings Spring bearing includes oscillating rod front support bearing 24 and oscillating rod rear support bearing 31, and oscillating rod 25 passes through oscillating rod front support axis 24, oscillating rod rear support bearing 31 is held to be fixed on slitting device bottom plate 23.Oscillating rod 25 can prop up before oscillating rod Support bearing 24, oscillating rod rear support bearing 31 rotates.
Knife system 27 is drawn to be mounted on stroke knife support 39.Knife system 27 is drawn by drawing break bar 49 and drawing break bar fixation kit group At it includes drawing break bar support plate fixing screws 38, stroke break bar fixing screws 48, stroke break bar to draw break bar support to draw break bar fixation kit Plate 50 forms.It draws knife support 39 to be fixed on oscillating rod 25, draws break bar support plate 50 by drawing break bar support plate fixing screws 38 are fixed on stroke knife support 39.It draws break bar 49 and is fixed in stroke break bar support plate 50 by drawing break bar fixing screws 48.
Cutting-up system (working condition) operation principle is as follows:
As shown in fig. 6, under the promotion of oscillating cylinder 40, cylinder piston rod 37 is moved along the directions A shown in figure.Pendulum Cylinder piston rod 41 of taking offence drives intermediate plate 42 by connecting pin 43, and is fixedly coupled to oscillating rod together with intermediate plate 42 25, rotate counterclockwise an angle around oscillating rod front support bearing 24, oscillating rod rear support bearing 31.It is mounted and fixed on pendulum First stroke of knife support, 28, second strokes of knife supports 29, third in lever 25 draw knife support 30, and stroke break bar being installed on it 49, it draws break bar support plate 50 and rotates counterclockwise one around oscillating rod front support bearing 24, oscillating rod rear support bearing 31 together Angle.It draws break bar 49, draw after a break bar support plate 50 rotates counterclockwise an angle, it is just vertical with 47 surface of ceramic tile, draw break bar 49 busbar and 47 plane tangent of ceramic tile.The busbar outline for drawing break bar 49 is less than 47 surface of ceramic tile, this is existed according to a stroke break bar 49 What the cutting-up depth on 47 surface of ceramic tile determined.
Cutting-up system (off working state) operation principle is as follows:
As shown in Figure 6,7, when stroke break bar 49 is in running order, stroke break bar support plate 50 is vertical with 47 surface of ceramic tile, Draw the busbar and 47 plane tangent of ceramic tile of break bar 49.By active state at this time be off working state operation principle such as Under:Under the promotion of oscillating cylinder 40, cylinder piston rod 37 is moved along the directions B shown in Figure 20.Oscillating cylinder piston rod 41 drive intermediate plate 42 by connecting pin 43, and are fixedly coupled to oscillating rod 25 together with intermediate plate 42, around swing Bar front support bearing 24, oscillating rod rear support bearing 31 rotate clockwise an angle.It is mounted and fixed on oscillating rod 25 First stroke of knife support, 28, second strokes of knife supports 29, third stroke knife support 30, and what is be installed on it draw break bar 49, draw break bar branch Fagging 50 rotates clockwise an angle around oscillating rod front support bearing 24, oscillating rod rear support bearing 31 together.Draw break bar 49, it draws after break bar support plate 50 rotates clockwise an angle, is just changed into an angle with 47 surface plumbness of ceramic tile State draws the busbar of break bar 49 just departing from 47 surface of ceramic tile.It draws break bar 49 and is in off working state.
The quantity for drawing knife support 39 is at least one.Draw knife support 39 quantity determined by the cutting-up hop count of ceramic tile, this reality It is mounted on oscillating rod 25 with novel knife system of drawing, when ceramic tile needs N section of cutting-up, it is only necessary to it is a that N be installed on oscillating rod 25 Draw knife support 39 just.Draw 39 volume very little of knife support.The distance between knife support 39 very little is drawn, it is public that 10 can be less than with cutting-up Divide the ceramic tile section of width.Scale plate 26 is installed, the cutting-up width to drawing knife support 39 accurately positions on oscillating rod 25.Often increase Rack, power drive unit, guide rail etc. need not be increased by adding one to draw knife support 39.It is simple and convenient.It draws break bar 49, draw break bar Support plate 50, which is mounted in, draws on knife support 39, has narration before this, no longer analyzes herein.Knife quantity is drawn when needing to reduce It is, it is only necessary to will draw that a break bar 49, drawing a break bar support plate 50, remove can on knife support 39 from drawing.Knife support 39 will be only drawn to stay On oscillating rod 25.The knife support 39 of drawing stayed on oscillating rod 25 has no effect on work, nor can be produced with 47 surface of ceramic tile Raw interference.As shown in figure 21.
It draws break bar 49, draw break bar support plate 50 after a stroke knife support 39 is removed, draw 39 rocking-turn of knife support to working condition When, draw the interference situation of knife support 39 and 47 surface of ceramic tile.As can be seen that drawing between knife support 39 and 47 surface of ceramic tile have from figure Gap will not interfere with 47 surface of ceramic tile.The utility model is simple and convenient and efficient when replacing, knife being drawn in adjustment.
The case where one is only installed if Fig. 8 is shown, on oscillating rod 25 break bar 49 are drawn, such case is to be by ceramic tile portion Two.Also two sections are divided by Ceramic Tiles with regard to customer requirement.It only needs to unload remaining stroke of break bar 49, only stays a knife .This stroke of break bar 49 of centre, a stroke break bar support plate 50 are mounted on intermediate plate 42.It is solid that others are mounted in stroke knife Determine on block.
The case where two strokes of break bar 49 are only installed if Fig. 9 is shown, on oscillating rod 25, such case is to be by ceramic tile portion Three.Also three sections are divided by Ceramic Tiles with regard to customer requirement.Only needing can by the intermediate stroke unloading of break bar 49.
The case where three are installed if Figure 10 is shown, on oscillating rod 25 break bar 49 are drawn, it is four that such case, which is by ceramic tile portion,.
Slitting device 5 further includes pneumatic brick pressing device, and pneumatic brick pressing device, which is mounted on, to be drawn on knife housiung separator 33, Pneumatic pressure Brick device includes at least two groups along the symmetrical pressure tile assembly in 4 central axes of slitting device upper mounted plate, and pressure tile assembly includes pressure Tight cylinder 35, ceramic tile compress wheel carrier 51 and ceramic tile contact roller 52, and ceramic tile contact roller 41 is mounted on ceramic tile and compresses on wheel carrier 51, compresses Cylinder 35 compresses ceramic tile 47 by controlling ceramic tile contact roller 51.
As shown in figure 4, pressure tile assembly is made of two parts:Preceding pressure tile assembly 16, rear pressure tile assembly 20.The two pressure bricks For components distribution in the gap between drawing knife support 39, their structure is identical.
As shown in Figure 5.Compression cylinder fixed plate 34 is welded on the side for drawing knife housiung separator 33, and compression cylinder 35 passes through Air cylinder fixed plate 36 is fixed in compression cylinder fixed plate 34, and cylinder piston rod 37 compresses wheel carrier 51 with ceramic tile and is linked together, Ceramic tile compresses and installs multiple ceramic tile contact rollers 52 on wheel carrier 51.
The operation principle of pneumatic brick pressing device is as follows (under working condition):
Compression cylinder 35 compression cylinder 35 pusher cylinder piston rod 37 and the porcelain that is installed on it after receiving signal Brick compresses wheel carrier 51, multiple ceramic tile contact rollers 52, presses to 47 surface of ceramic tile together, ceramic tile 47 is tightly pressed at ceramic tile conveyer belt On.
The operation principle of pneumatic brick pressing device is as follows (under off working state):
Compression cylinder 35 compression cylinder 35 pusher cylinder piston rod 37 and the porcelain that is installed on it after receiving signal Brick compresses wheel carrier 51, multiple ceramic tile contact rollers 52, rises together, far from 47 surface of ceramic tile.
Driving device includes Power Component, turn-screw 57 and feed screw nut 14, and turn-screw 57 is connected with Power Component, Feed screw nut 14 is sleeved on turn-screw 57, and the outer wall of feed screw nut 14 is connect with knife rack 1 is drawn, Power Component driving transmission Leading screw 57 rotates, and the rotary motion of turn-screw 57 is converted to and is moved horizontally by feed screw nut 14;Track-type facilities include sliding block 67 With guide rail 66, guide rail 66 is fixed on the support of table 65, and sliding block 67 is mounted on the bottom end for drawing knife rack 1 and coordinates with guide rail 66 Connection.
As shown in figure 11, Power Component is made of a stroke knife rack servo drive motor 54, shaft coupling 55, and driving device is also wrapped Leading screw front support bearing 56, leading screw rear support bearing 58, leading screw rear support bearing (setting) plate 60, leading screw front support bearing is included to fix Plate 68 draws knife rest servo drive motor fixed plate 69, support of table crossbeam 70.
Feed screw nut 14, which is fixed on, to be drawn in knife rack 1, is drawn knife rack servo drive motor 54 and is fixed on a stroke knife rest servo drive On dynamic motor fixing plate 69.Knife rest servo drive motor fixed plate 69 is drawn to be fixed on support of table crossbeam 70.It is propped up before leading screw Support bearing 56 is fixed on leading screw front support bearing (setting) plate 68, and leading screw front support bearing (setting) plate 68 is fixed on the support of table On crossbeam 70.Leading screw rear support bearing 58 is fixed on leading screw rear support bearing (setting) plate 60, leading screw rear support bearing (setting) plate 60 are fixed on support of table crossbeam 70.Turn-screw 57 is combined together with feed screw nut 14,57 one end of turn-screw by Leading screw front support bearing 56 supports, and other end is supported by leading screw rear support bearing 58.It is logical to draw knife rack servo drive motor 54 Shaft coupling 55 is crossed to be linked together with turn-screw 57.
As shown in figure 12, it draws knife rest Synchronous drive system and shares two sets, be separately positioned on along Y direction and draw knife rack 1 Both sides.This two systems is run simultaneously at the same speed.
Draw the principle that knife rest Synchronous drive system is run simultaneously at the same speed in the same direction with ceramic tile:Draw knife rack servo drive motor 54 Signal enabling rotation is received, knife rack servo drive motor 54 is drawn and movement is passed to by driving wire with power by shaft coupling 55 Thick stick 57,57 both ends of turn-screw are supported by leading screw front support bearing 56, leading screw rear support bearing 58 respectively.Turn-screw 57 Position is fixed.Together with feed screw nut 14, turn-screw 57 will move and power passes to silk for turn-screw 57 Thick stick nut 14, and 57 rotary motion of turn-screw is converted into 14 horizontal movement of feed screw nut.14 horizontal movement side of feed screw nut To identical as 47 direction of feed of ceramic tile, and feed speed is identical.
Draw the principle of knife rest return operation:After drawing knife cutting-up ceramic tile, draws knife rest and want rapid return.The direction of return and porcelain Brick direction of feed is opposite.It draws knife rack servo drive motor 54 and receives signal enabling reverse rotation, draw knife rack servo-drive Motor 54 will be moved by shaft coupling 55 and power passes to turn-screw 57, and 57 both ends of turn-screw are respectively by leading screw front support Bearing 56, leading screw rear support bearing 58 support.The position of turn-screw 57 is fixed.Turn-screw 57 and feed screw nut 14 together, and turn-screw 57 will move and power passes to feed screw nut 14, and 57 rotary motion of turn-screw is converted to 14 horizontal movement of feed screw nut.14 horizontal movement direction of feed screw nut is with 47 direction of feed of ceramic tile on the contrary, and being quickly returning to originate Position.
As shown in Figure 11,12, the operation logic of track-type facilities is:1 bottom end of knife rack is drawn by drawing knife rack fixing screws 59 couple and are fixed together with sliding block 67, and guide rail 66 is fixed on support of table crossbeam 70.Sliding block 67 is matched with guide rail 66 It closes, sliding block 67 is slided along guide rail 66.
As shown in figure 12, respectively there are one guide rails 66 for the both sides of support of table crossbeam 70.Drawing at 1 four angles of knife rack respectively has One sliding block 67, each guide rail 66 are distinguished two sliding blocks 67 and are coordinated.Feed screw nut 14 is being fixed on the two of stroke knife rack 1 respectively Side.Movement and power are passed to feed screw nut 14 by dynamic leading screw 57, and 57 rotary motion of turn-screw is converted to feed screw nut 14 horizontal movements.Feed screw nut 14, which is fixed on, to be drawn in knife rack 1.Feed screw nut 14, which pushes, to be drawn knife rack 1 and is installed on it Sliding block 67 is along 66 quick sliding of guide rail.Push stroke knife rack 1 identical as 47 direction of feed of ceramic tile, and feed speed is identical Movement.When drawing knife 1 return of rack, is driven by feed screw nut 14 and draw knife rack 1 with 47 direction of feed of ceramic tile on the contrary, simultaneously quickly Return to initial position.
As shown in figure 11, ceramic tile transport system by driven transmission wheel 53, support of table crossbeam 70, ceramic tile conveyer belt 61, Workbench 62, ceramic tile conveyer belt driving motor 63, initiative driver 64, the support of table 65 form.Support of table crossbeam 70 On the support of table 65, workbench 62 is fixed on support of table crossbeam 70.Driven transmission wheel 53, ceramic tile conveyer belt Driving motor 63, initiative driver 64 are mounted on support of table crossbeam 70.Ceramic tile conveyer belt 61 is by driven transmission wheel 53, main Dynamic driving wheel 64 links together.Ceramic tile 47 is placed on ceramic tile conveyer belt 61.Ceramic tile conveyer belt driving motor 63 and actively biography Driving wheel 64 is linked together.
Ceramic tile transport system operation logic:
Ceramic tile conveyer belt driving motor 63 starts, and ceramic tile conveyer belt driving motor 63 rotates at high speed, will by reduction box Ceramic tile conveyer belt driving motor 63 moves and power passes to initiative driver 64, and initiative driver 64 passes through ceramic tile conveyer belt 61 Driven transmission wheel 53 is imparted power to, driving driven transmission wheel 53 rotates.And then it drives and is placed on ceramic tile conveyer belt 61 47 fast feed of ceramic tile.
Ceramic tile cutting system includes that ceramic tile pressing roll system 71, ceramic tile break system 72 and slitting ceramic tile transportation system 73;
As shown in figure 13, ceramic tile pressing roll system 71 include ceramic tile Platen support frame, contact roller 79, contact roller fixation kit, Bottom roller supporting rack 84, bottom roller 85 and bottom roller fixation kit are provided with sliding slot, contact roller 79 on ceramic tile Platen support frame crossbeam 75 It is mounted on by contact roller fixation kit in the sliding slot of ceramic tile Platen support frame, bottom roller 85 is mounted on bottom by bottom roller fixation kit On roller supporting rack 84, contact roller 79 is located at the top of bottom roller 85 and a distance that is staggered;
Ceramic tile Platen support frame includes ceramic tile pressure roller left support frame 74, ceramic tile pressure roller right support frame 81, contact roller fixation group Part includes bottom nut 76, stud 77, top nut 78, contact roller 79, compresses wheeling supporting frame 80, and bottom roller fixation kit includes bottom roller branch Support fixing screws 82, ceramic tile Platen support frame fixing screws 83.
As shown in Figure 14,15,16, ceramic tile pressure roller left support frame 74, ceramic tile pressure roller right support frame 81 pass through ceramic tile pressure respectively Roller supporting rack fixing screws 83 are fixed on support of table crossbeam 70.Ceramic tile Platen support frame crossbeam 75 is mounted on ceramic tile pressure roller In left support frame 74, ceramic tile pressure roller right support frame 81.Ceramic tile pressure roller left support frame 74, ceramic tile pressure roller right support frame 81 support porcelain Brick Platen support frame crossbeam 75.Bottom is installed in the middle inside of ceramic tile pressure roller left support frame 74, ceramic tile pressure roller right support frame 81 Roller system.It directly places respectively in the groove of left and right bottom roller supporting rack 84 at the both ends of bottom roller 85.Bottom roller 85 is supported.Bottom roller 85 per se with bearing, be free to rotate.Left and right bottom roller supporting rack 84 is fixed respectively by bottom roller supporting rack fixing screws 82 In ceramic tile pressure roller left support frame 74, ceramic tile pressure roller right support frame 81.The effect of bottom roller 85 is support ceramic tile 47.Ceramic tile pressure roller branch Three compression wheel systems are installed on support crossbeam 75.The system by ceramic tile Platen support frame crossbeam 75, bottom nut 76, stud 77, Top nut 78, contact roller 79 compress the composition of wheeling supporting frame 80.
Contact roller 79, which is mounted on, to be compressed on wheeling supporting frame 80, is compressed wheeling supporting frame 80 and is fixed on stud 77, stud 77 is logical Cross bottom nut 76, top nut 78 is fixed on ceramic tile Platen support frame crossbeam 75.Unclamp bottom nut 76, top nut 78 can be adjusted 77 raising and lowering of stud, and then adjust the exposure level between contact roller 79 and ceramic tile 47 and compress degree.To adapt to not The ceramic tile of stack pile.
As shown in figure 15, it is distributed these three on ceramic tile Platen support frame crossbeam 75 and compresses wheel system, ceramic tile Platen support frame It is dispersed with the sliding slot of three strips on crossbeam 75, the position of contact roller 79 can be adjusted according to the specification of ceramic tile, to adapt to not With the ceramic tile of width.The width of ceramic tile 47 adjusts contact roller in the sliding slot of the strip of ceramic tile Platen support frame crossbeam 75 first It finally according to the thickness of ceramic tile release release bottom nut 76, the height of 78 regulation stud 77 of top nut, and then adjusts 79 position Exposure level between seamless bearing up pulley 79 and ceramic tile 47 and compression degree.
It includes breaking wheeling supporting frame, break cylinder assembly and breaking wheel 93 that ceramic tile, which breaks system 72, breaks wheel 93 and passes through pressure Disconnected wheeling supporting frame is connect with cylinder assembly is broken, and is broken cylinder assembly control and is broken 93 up and down motion of wheel, bottom roller 85 is set to pressure Bearing up pulley 79 and break wheel 93 between.
As shown in Figure 17,18,19, it includes that ceramic tile breaks wheel system left support frame 86, ceramic tile breaks wheel to break wheeling supporting frame Right support frame 95, it includes air cylinder fixed plate 88,89 cylinder piston rod 90 of cylinder to break cylinder assembly, ceramic tile break system 72 by Stent system supports.Stent system by support of table crossbeam 70, break wheeling supporting frame 87, fixing bolt 91, fixing nut 92, Ceramic tile breaks system crossbeam 94, ceramic tile breaks system fixed plate 96, ceramic tile breaks system support fixing bolt 97 and forms.
Shown in Figure 18, two ceramic tiles in left and right break system fixed plate 96 and are separately fixed at support of table crossbeam 70 On, ceramic tile breaks wheel system left support frame 86, ceramic tile breaks wheel right support frame 95 and breaks system support fixation by ceramic tile respectively Bolt 97 is fixed on ceramic tile and breaks in system fixed plate 96.Ceramic tile breaks 96 surface of system fixed plate, and there are one oval-shaped slot, porcelain Brick breaks wheel system left support frame 86, ceramic tile breaks wheel right support frame 95 and can be slided along this oval-shaped slot, adjusts distance.
Ceramic tile break system crossbeam 94 be fixed on ceramic tile break wheel system left support frame 86, ceramic tile break wheel right support frame 95 On, ceramic tile breaks wheel system left support frame 86, ceramic tile breaks wheel right support frame 95 and breaks system crossbeam 94 to ceramic tile and rise to support and makees With.
It is as follows that ceramic tile breaks 72 operation principle of system:
Contact roller 79 is adjusted first in the slot of the strip of ceramic tile Platen support frame crossbeam 75 according to the width of ceramic tile 47 Position, finally, according to the thickness of ceramic tile unclamp unclamp bottom nut 76,78 regulation stud 77 of top nut height, and then adjust Exposure level between contact roller 79 and ceramic tile 47 and compression degree.When ceramic tile 47 is by contact roller 79, the surface of ceramic tile 47 It is contacted with contact roller 79, it is not tight also not loose.Contact roller 79 is not faced with bottom roller 85, and mutually staggers a distance.Porcelain The cut on 47 surface of brick reaches at bottom roller 85, and with 85 Up Highway UHW position face of bottom roller.As shown in figure 20.At this moment, 47 table of ceramic tile Ceramic tile is divided into both sides by face cut, and side is to be compacted wheel 79 to press against, and other side, which is pressed down, takes turns 93 contacts and press against.It breaks Wheel 93 has a distance with bottom roller 85, this distance is determined according to the width of 47 cutting-up of ceramic tile.
When the cut on 47 surface of ceramic tile reaches at bottom roller 85, cylinder 89 receives signal.89 pusher cylinder piston of cylinder Bar 90 and the wheel 93 that breaks being installed on it oppress downwards ceramic tile 47, and ceramic tile 47 is fulcrum, 47 surface scratch of ceramic tile with bottom roller 85 Side is compacted wheel and 79 pushes down, and other side breaks wheel 93 by the promotion of cylinder 89 and is pressed downward, ceramic tile 47 along surface cut quilt It breaks.As shown in figure 21.After ceramic tile 47 is pressed down along cut, cylinder 89 receives signal, and 89 pusher cylinder of cylinder is lived Stopper rod 90 and the wheel 93 that breaks being installed on it rise upwards, return to origin-location.And contact roller 79 is permanently connected to ceramic tile 47. Until next cut to arrive, continue the process broken, in cycles.The ceaselessly high speed feed of ceramic tile 47, breaks efficient.
73 operation logic of slitting ceramic tile transportation system:
As shown in figure 22, the height of slitting ceramic tile transportation system 73 is less than the height of workbench 62.Slitting ceramic tile transport system System 73 is shorter than the height where ceramic tile 47, in order to ceramic tile 47 be pressed down wheel 93 when, there are one the spaces broken.Porcelain Brick transportation system cradle 100 is fixed in rack 103, and driving pulley 98, ceramic tile transport driving device 99, driven pulley 102 are solid It is scheduled on ceramic tile transportation system cradle 100, travelling belt 101 links together driving pulley 98, driven pulley 102.Ceramic tile Transport driving device 99 is linked together with driving pulley 98.
Ceramic tile 47 after being pressed down is fallen on travelling belt 101, and ceramic tile transport driving device 99 starts and runs at high speed, Ceramic tile transports driving device 99 and power and movement is passed to driving pulley 98, and driving pulley 98 will be transported by travelling belt 101 Dynamic and power passes to driven pulley 102, and driving driven pulley 102 rotates.To which driving is placed on the disjunction of travelling belt 101 Ceramic tile 47 constantly advances afterwards.
It is as follows that ceramic tile synchronizes the segmenting device course of work:
One:Client according to it needs to be determined that ceramic tile cutting-up hop count, determine simultaneously to install and draw a cutter head number, and adjust ceramic tile and break wheel 93 distance apart from bottom roller 85.Meanwhile according to the speed of gas product flow readjustment ceramic tile feeding and the feeding speed of synchronous cutting rack Degree.
Two:Ceramic tile is placed on feed belt, and ceramic tile conveyer belt driving motor 63 starts, ceramic tile conveyer belt driving motor 63 It rotates at high speed, the movement of ceramic tile conveyer belt driving motor 63 and power is passed to by initiative driver 64 by reduction box, actively Driving wheel 64 imparts power to driven transmission wheel 53 by ceramic tile conveyer belt 61, and driving driven transmission wheel 53 rotates.And then it drives It is dynamic to be placed on 47 fast feed of ceramic tile on ceramic tile conveyer belt 61.
Ceramic tile reaches precalculated position, is detected by position sensor, and signal is transported to and draws knife rack servo drive motor 54, it draws knife rack servo drive motor 54 and receives signal enabling rotation, draw knife rack servo drive motor 54 and pass through shaft coupling Movement and power are passed to turn-screw 57 by 55, and 57 both ends of turn-screw after leading screw front support bearing 56, leading screw respectively by propping up Bearing 58 is supportted to support.The position of turn-screw 57 is fixed.Turn-screw 57 and feed screw nut 14 together, driving wire Thick stick 57 will move and power passes to feed screw nut 14, and 57 rotary motion of turn-screw is converted to 14 level of feed screw nut Movement.14 horizontal movement direction of feed screw nut is identical as 47 direction of feed of ceramic tile, and feed speed is identical.
As shown in figure 11, turn-screw 57 will move and power passes to feed screw nut 14, and turn-screw 57 is rotated Movement is converted to 14 horizontal movement of feed screw nut.Feed screw nut 14, which is fixed on, to be drawn in knife rack 1.Feed screw nut 14, which pushes, draws knife machine Frame 1 and the sliding block 67 that is installed on it are along 66 quick sliding of guide rail.Push stroke knife rack 1 identical as 47 direction of feed of ceramic tile, And the identical movement of feed speed.It draws knife system to be mounted in stroke knife rack 1, also move synchronously together.
Three:After drawing the driving stroke knife rack 1 of knife rack servo drive motor 54 and the equidirectional synchronized synchro-feed of ceramic tile 47, Give compression cylinder 35 send signal, compression cylinder 35 after receiving signal, 35 pusher cylinder piston rod 37 of compression cylinder with And the ceramic tile being installed on it compresses wheel carrier 51, multiple ceramic tile contact rollers 52,47 surface of ceramic tile is pressed to together, by the pressure of ceramic tile tightly On ceramic tile conveyer belt.
Four:As shown in fig. 6, after compression cylinder 35 pushes ceramic tile contact roller 52 to compress 47 surface of ceramic tile, to oscillating cylinder 40 send signal.After oscillating cylinder 40 receives signal, under the promotion of oscillating cylinder 40, cylinder piston rod 37 is along in figure Shown in the directions A movement.Oscillating cylinder piston rod 41 drives intermediate plate 42 by connecting pin 43, and is fixed with intermediate plate 42 The oscillating rod 25 being coupled together rotates counterclockwise one around oscillating rod front support bearing 24, oscillating rod rear support bearing 31 Angle.First stroke of knife support, 28, second strokes of knife supports 29, the third stroke knife support 30 being mounted and fixed on oscillating rod 25, with And what is be installed on it draws break bar 49, draws break bar support plate 50 together around oscillating rod front support bearing 24, oscillating rod rear support axis It holds 31 and rotates counterclockwise an angle.Draw break bar 49, draw after a break bar support plate 50 rotates counterclockwise an angle, just with ceramic tile 47 surfaces are vertical, draw the busbar and 47 plane tangent of ceramic tile of break bar 49.The busbar outline for drawing break bar 49 is less than 47 surface of ceramic tile, This is determined according to a stroke cutting-up depth of the break bar 49 on 47 surface of ceramic tile.
Five:As shown in figure 3, drawing break bar 49 by after rocking-turn to working condition, signal is sent to cutting-up driving motor 7, is drawn After cutting the reception signal of driving motor 7,7 high-speed rotation of cutting-up driving motor is direct by power after 9 speed change of gearbox Driving wheel 8, rear main wheel 21 before passing to, preceding driving wheel 8, rear main wheel 21 are rotated according to the speed of setting.Preceding driving wheel 8, Rear main wheel 21 is synchronized by rear transmission belt 11, driving front band 6 and transmits preceding driving wheel 8, the movement of rear main wheel 21 and power To front driven wheel 3, back front driven wheel 15 and drive its rotation.It is not the annulus knot being closed due to rear transmission belt 11, driving front band 6 Structure does not make the rotary motion of complete cycle.Only move in parallel.In the case where preceding driving wheel 8, rear main wheel 21 drive, rear transmission belt 11, Driving front band 6 makees translational motion.To which the slitting device upper mounted plate 4 that driving is connected thereto together makees translational motion.
Transmission belt 11, driving front band 6 make translational motion afterwards.It is fixed to which driving is connected thereto on slitting device together Plate 4 makees translational motion.Slitting device upper mounted plate 4, slitting device bottom plate 23, front slide set 22, rear sliding sleeve 32 are fixed Connection is an entirety.Therefore, rear transmission belt 11, driving front band 6 make translational motion, just drive slitting device upper mounted plate 4, Slitting device bottom plate 23 is by front slide set 22, rear sliding sleeve 32 along front slide thick stick 18, rear sliding thick stick 12 work and ceramic tile The perpendicular direction movement of direction of feed.
It is mounted on slitting device bottom plate 23 as shown in figure 4, entirely drawing knife system, and then drives and draw knife system System, cutting-up ceramic tile surface.
Six:Ceramic tile surface, when stroke break bar 49 is in running order, draws break bar support plate 50 and ceramic tile 47 by after cutting-up Surface is vertical, draws the busbar and 47 plane tangent of ceramic tile of break bar 49.Working condition at this time will be changed into off working state, to pendulum Cylinder 40 of taking offence sends signal, after oscillating cylinder 40 receives signal, under the promotion of oscillating cylinder 40, and 37 edge of cylinder piston rod The directions B shown in Figure 20 to move.Oscillating cylinder piston rod 41 drives intermediate plate 42 by connecting pin 43, and in Between plate 42 be fixedly coupled to oscillating rod 25 together, around oscillating rod front support bearing 24,31 up time of oscillating rod rear support bearing Needle rotates an angle.First stroke of knife support, 28, second strokes of knife supports 29, the third stroke knife being mounted and fixed on oscillating rod 25 Holder 30, and what is be installed on it draw break bar 49, draw break bar support plate 50 together around oscillating rod front support bearing 24, oscillating rod Rear support bearing 31 rotates clockwise an angle.Draw break bar 49, draw a break bar support plate 50 rotate clockwise an angle it Afterwards, just it is changed into an angle state with 47 surface plumbness of ceramic tile, draws the busbar of break bar 49 just departing from 47 table of ceramic tile Face.It draws break bar 49 and is in off working state.
Seven:Break bar 49 is drawn when being converted into off working state, sends signal to compression cylinder 35, compression cylinder 35 is receiving To after signal, 35 pusher cylinder piston rod 37 of compression cylinder and the ceramic tile being installed on it compress wheel carrier 51, multiple ceramic tile pressures Bearing up pulley 52, rises together, far from 47 surface of ceramic tile.
Eight:As shown in figure 22, it draws break bar 49 and is converted into off working state, while ceramic tile contact roller 52 is far from ceramic tile 47 When surface, signal is sent to cutting-up driving motor 7, after cutting-up driving motor 7 receives signal, cutting-up driving motor 7 turns at a high speed It is dynamic, after 9 speed change of gearbox, driving wheel 8, rear main wheel 21 before power is directly passed to, preceding driving wheel 8, rear active Wheel 21 is rotated according to the speed of setting.Preceding driving wheel 8, rear main wheel 21 by rear transmission belt 11, driving front band 6 synchronize will before Driving wheel 8, the movement of rear main wheel 21 and power pass to front driven wheel 3, back front driven wheel 15 and drive its rotation.Due to rear biography Dynamic band 11, driving front band 6 are not the circular ring structures being closed, do not make the rotary motion of complete cycle.Only move in parallel.In preceding active Under wheel 8, rear main wheel 21 drive, rear transmission belt 11, driving front band 6 make translational motion.To which driving is connected thereto together Slitting device upper mounted plate 4 makees translational motion.
Transmission belt 11, driving front band 6 make translational motion afterwards.It is fixed to which driving is connected thereto on slitting device together Plate 4 makees translational motion.Slitting device upper mounted plate 4, slitting device bottom plate 23, front slide set 22, rear sliding sleeve 32 are fixed Connection is an entirety.Therefore, rear transmission belt 11, driving front band 6 make translational motion, just drive slitting device upper mounted plate 4, Slitting device bottom plate 23 is moved by front slide set 22, rear sliding sleeve 32 along front slide thick stick 18, rear sliding thick stick 12. It draws knife system to be mounted on slitting device bottom plate 23, returning movement is made by driving together.
Nine:After drawing knife cutting-up ceramic tile, draws knife rest and want rapid return.The direction of return is opposite with ceramic tile direction of feed.It gives It draws knife rack servo drive motor 54 and sends signal, stop and the equidirectional feeding of ceramic tile.Knife rack servo drive motor 54 is drawn to connect After receiving signal, stop motion.Receive return signal again simultaneously.Knife rack servo drive motor 54 is drawn to receive signal and open It is dynamic to reversely rotate, it draws knife rack servo drive motor 54 and movement is passed to by turn-screw 57 with power by shaft coupling 55, pass Dynamic 57 both ends of leading screw are supported by leading screw front support bearing 56, leading screw rear support bearing 58 respectively.The position of turn-screw 57 is solid It is fixed motionless.Together with feed screw nut 14, turn-screw 57 will move and power passes to feed screw nut 14 for turn-screw 57, And 57 rotary motion of turn-screw is converted into 14 horizontal movement of feed screw nut.14 horizontal movement direction of feed screw nut and ceramic tile 47 Direction of feed is on the contrary, and be quickly returning to initial position.
Turn-screw 57 will move and power passes to feed screw nut 14, and 57 rotary motion of turn-screw is converted to silk 14 horizontal movement of thick stick nut.Feed screw nut 14, which is fixed on, to be drawn in knife rack 1.Feed screw nut 14, which pushes, draws knife rack 1 and installation Sliding block 67 thereon is along 66 quick sliding of guide rail.Push stroke knife rack 1 identical as 47 direction of feed of ceramic tile, and feed speed Identical movement.When drawing knife 1 return of rack, by feed screw nut 14 drive with draw knife rack 1 and 47 direction of feed of ceramic tile on the contrary, And it is quickly returning to initial position.
After drawing 1 return of knife rack, under a piece of ceramic tile be also just fed into the position of setting, draw knife rack servo-drive electricity Machine 54 is re-driven and the equidirectional synchronized feeding cutting-up of ceramic tile.So cycle, in cycles.
Ten:In five steps, ceramic tile by cutting-up, what ceramic tile was not off, but move on.5th step is to Ten steps are the cyclic processes of cutting-up system and ceramic tile synchronous same-speed cutting-up.Substantially, ceramic tile is after the 5th step is by cutting-up, directly It connects and has entered next link broken.
Ceramic tile carries cut by after cutting-up on ceramic tile surface.Ceramic tile is constantly fed forward by conveyer belt drive.Client root The position of contact roller 79 is adjusted first in the slot of the strip of ceramic tile Platen support frame crossbeam 75 according to the width of ceramic ceramic tile, Finally, according to the thickness of ceramic tile release release bottom nut 76, the height of 78 regulation stud 77 of top nut, and then contact roller 79 is adjusted Exposure level between ceramic tile 47 and compression degree.
When ceramic tile 47 is by contact roller 79, the surface of ceramic tile 47 is contacted with contact roller 79, not tight also not loose.Contact roller 79 It is not faced with bottom roller 85, and mutually staggers a distance.The cut on 47 surface of ceramic tile reaches at bottom roller 85, and and bottom roller 85 Up Highway UHW position faces.
As shown in figure 20, at this moment, ceramic tile is divided into both sides by 47 surface scratch of ceramic tile, and side is to be compacted wheel 79 to press against, separately Outer side, which is pressed down, takes turns 93 contacts and presses against.Breaking wheel 93 and bottom roller 85 has a distance, this distance is according to 47 cutting-up of ceramic tile Width determine.
When the cut on 47 surface of ceramic tile reaches at bottom roller 85, cylinder 89 receives signal.89 pusher cylinder piston of cylinder Bar 90 and the wheel 93 that breaks being installed on it oppress downwards ceramic tile 47, and ceramic tile 47 is fulcrum, 47 surface scratch of ceramic tile with bottom roller 85 Side is compacted wheel and 79 pushes down, and other side breaks wheel 93 by the promotion of cylinder 89 and is pressed downward, ceramic tile 47 along surface cut quilt It breaks.
If Figure 21 shows, after ceramic tile 47 is pressed down along cut, cylinder 89 receives signal, and 89 pusher cylinder of cylinder is lived Stopper rod 90 and the wheel 93 that breaks being installed on it rise upwards, return to origin-location.And contact roller 79 is permanently connected to ceramic tile 47. Until next cut to arrive, continue the process broken, in cycles.The ceaselessly high speed feed of ceramic tile 47, breaks efficient.
11:Ceramic tile 47 after being pressed down is fallen on travelling belt 101, and ceramic tile transports driving device 99 and starts simultaneously high speed Power and movement are passed to driving pulley 98 by operating, ceramic tile transport driving device 99, and driving pulley 98 passes through travelling belt Movement and power are passed to driven pulley 102 by 101, and driving driven pulley 102 rotates.To which driving is placed on travelling belt Ceramic tile 47 constantly advances after 101 disjunction.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality The mode of applying is changed and is changed.Therefore, the utility model is not limited to specific implementation mode disclosed and described above, right Some modifications and changes of utility model should also be as falling into the protection scope of the claims of the present utility model.In addition, although Some specific terms are used in this specification, these terms are merely for convenience of description, is not constituted to utility model Any restrictions.

Claims (8)

1. a kind of ceramic tile synchronizes segmenting device, which is characterized in that including synchronous cutting-up system, draw knife rack Synchronous drive system, Transport system and ceramic tile cutting system, the synchronous cutting-up system include feed arrangement and slitting device, the feed arrangement with The slitting device connection, the feed arrangement drive the Y direction movement of the slitting device along the horizontal plane;Described stroke of knife machine Frame Synchronous drive system includes drawing knife rack, driving device and track-type facilities, and described stroke of knife rack is arranged in the track-type facilities On, described stroke of knife rack is driven by the X-direction of the driving device along the horizontal plane;The synchronous cutting-up system is arranged described It draws in knife rack;Described stroke of knife rack Synchronous drive system is arranged in the surface of the transport system, and described stroke of knife rack is same The direction of motion and movement velocity of stepping system are identical as the direction of motion of the transport system and movement velocity difference, described Ceramic tile cutting system is arranged in the downstream of the transport system.
2. a kind of ceramic tile according to claim 1 synchronizes segmenting device, which is characterized in that the feed arrangement includes cutting-up Drive system and sliding thick stick system, the cutting-up drive system are made of several groups transmission component parallel to each other, the transmission Component connects cutting-up driving motor, and the transmission component includes transmission belt, driving wheel and driven wheel, and the sliding thick stick system includes At least two groups slide thick stick component, and the sliding thick stick component includes that sliding thick stick and sliding sleeve, the sliding sleeve are sleeved on the sliding It is slided on thick stick, the cutting-up drive system controls the Y direction of the slitting device in the sliding thick stick system along the horizontal plane It is mobile.
3. a kind of ceramic tile according to claim 1 synchronizes segmenting device, which is characterized in that the slitting device, which is mounted on, to be drawn On cutting apparatus upper mounted plate, the slitting device includes drawing knife landing driving device, draw knife rotation support device and drawing knife system;
Described stroke of knife landing driving device includes oscillating cylinder, oscillating rod and intermediate plate component, the oscillating cylinder with it is described in Between board group part connect, the intermediate plate component be mounted on the oscillating rod circumferential direction on, the oscillating cylinder passes through described in control Intermediate plate component makes the oscillating rod rotate;
Described stroke of knife rotation support device includes swinging support bearing, draws knife support and scale plate, and the scale plate is mounted on institute It states on oscillating rod, the swinging support bearing is installed at the both ends of the oscillating rod, and described stroke of knife support is mounted on the oscillating rod Circumferential direction on;
Described stroke of knife system is mounted on described draw on knife support.
4. a kind of ceramic tile according to claim 3 synchronizes segmenting device, which is characterized in that the quantity of described stroke of knife support is extremely It is one less.
5. a kind of ceramic tile according to claim 3 synchronizes segmenting device, which is characterized in that the slitting device further includes gas Dynamic pressure brick device, the pneumatic brick pressing device are mounted on described stroke of knife housiung separator, and the pneumatic brick pressing device includes at least Two groups along the symmetrical pressure tile assembly in slitting device upper mounted plate central axes, the pressure tile assembly include compression cylinder, Ceramic tile compresses wheel carrier and ceramic tile contact roller, and the ceramic tile contact roller is mounted on the ceramic tile and compresses on wheel carrier, the compression cylinder Ceramic tile is compressed by controlling the ceramic tile contact roller.
6. a kind of ceramic tile according to claim 1 synchronizes segmenting device, which is characterized in that the driving device includes power Component, turn-screw and feed screw nut, the turn-screw are connected with the Power Component, and the feed screw nut is sleeved on described On turn-screw, the outer wall of the feed screw nut is connect with described stroke of knife rack, and the Power Component drives the turn-screw The rotary motion of the turn-screw is converted to and is moved horizontally by rotation, the feed screw nut;The track-type facilities include sliding block And guide rail, the guide rail are fixed on the support of table, the sliding block is mounted on the bottom end for drawing knife rack and is led with described Rail is connected.
7. a kind of ceramic tile according to claim 1 synchronizes segmenting device, which is characterized in that the ceramic tile cutting system includes Ceramic tile pressing roll system, ceramic tile break system and slitting ceramic tile transportation system;
The ceramic tile pressing roll system includes ceramic tile Platen support frame, contact roller, contact roller fixation kit, bottom roller supporting rack, bottom roller With bottom roller fixation kit, sliding slot is provided on the ceramic tile Platen support frame crossbeam, the contact roller is solid by the contact roller Component is determined in the sliding slot of the ceramic tile Platen support frame, and the bottom roller is mounted on described by the bottom roller fixation kit On bottom roller supporting rack, the contact roller is located at the top of the bottom roller and a distance that is staggered;
It includes breaking wheeling supporting frame, break cylinder assembly and breaking wheel that the ceramic tile, which breaks system, and the wheel that breaks is described in It breaks wheeling supporting frame and is connect with cylinder assembly is broken, described break breaks wheel up and down motion, the bottom described in cylinder assembly control Roller is set to the contact roller and described breaks between wheel.
8. a kind of ceramic tile according to claim 7 synchronizes segmenting device, which is characterized in that slitting ceramic tile transportation system Height be less than workbench height.
CN201721230963.6U 2017-09-22 2017-09-22 A kind of ceramic tile synchronization segmenting device Active CN207789359U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111805769A (en) * 2020-07-20 2020-10-23 百合盛华建筑科技有限公司 Portable dust-free ceramic tile slotting equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111805769A (en) * 2020-07-20 2020-10-23 百合盛华建筑科技有限公司 Portable dust-free ceramic tile slotting equipment

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