CN207771136U - A kind of stitch welding machine - Google Patents
A kind of stitch welding machine Download PDFInfo
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- CN207771136U CN207771136U CN201721884534.0U CN201721884534U CN207771136U CN 207771136 U CN207771136 U CN 207771136U CN 201721884534 U CN201721884534 U CN 201721884534U CN 207771136 U CN207771136 U CN 207771136U
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Abstract
本实用新型提出了一种自动点焊机,包括电机、工作台、点焊模块、上料模块、检测模块以及下料模块,所述工作台上设有转盘,所述转盘上设有若干夹具,所述夹具通过螺栓与转盘相连接,所述上料模块、检测模块、点焊模块以及下料模块通过螺栓与工作台相连,所述上料模块设有两组,分别为用于夹取工件的第一上料模块和用于夹取铆钉的第二上料模块;所述检测模块设有两组,分别为用于检测工件安放在夹具上是否到位的第一检测模块以及用于检测铆钉安放在工件上是否到位的第二检测模块;所述第一上料模块、第一检测模块、第二上料模块、第二检测模块、点焊模块以及下料模块以转盘中心为圆心依次环绕设置在工作台上。
The utility model provides an automatic spot welding machine, which includes a motor, a worktable, a spot welding module, a feeding module, a detection module and a feeding module. , the fixture is connected to the turntable through bolts, the feeding module, detection module, spot welding module and unloading module are connected to the workbench through bolts, and the feeding module is provided with two groups, which are respectively used for clamping The first loading module for the workpiece and the second loading module for clamping rivets; the detection module is provided with two groups, which are the first detection module for detecting whether the workpiece is placed on the fixture and the detection module for detecting The second detection module of whether the rivet is placed on the workpiece is in place; the first loading module, the first detection module, the second loading module, the second detection module, the spot welding module and the blanking module take the center of the turntable as the center of the circle in turn The surround is set on the bench.
Description
技术领域technical field
本实用新型涉及机械自动化领域,具体涉及一种自动点焊机。The utility model relates to the field of mechanical automation, in particular to an automatic spot welding machine.
背景技术Background technique
现有技术中针对电气领域黄铜接线柱上的铆钉通常采用手动点焊机进行固定,需要人工将黄铜接线柱安装到夹具上,然后将铆钉放置到与黄铜接线柱适配的通孔上,通过点焊机的焊头进行人工点焊。这种操作方式效率低,速度慢,焊接完成后得到的成品质量参差不齐,无法满足现代化生产中的高效率和高质量的要求。In the prior art, the rivets on the brass terminals in the electrical field are usually fixed by manual spot welding machines, which require manual installation of the brass terminals on the fixture, and then place the rivets into the through holes that match the brass terminals Above, manual spot welding is performed through the welding head of the spot welding machine. This operation method is inefficient and slow, and the quality of the finished product obtained after welding is uneven, which cannot meet the requirements of high efficiency and high quality in modern production.
现有的自动化机器,大多数通过振动盘输送工件,在通过上料模块将工件夹取至夹具上。各模块都固定于工作台上,不易于拆卸、更换工位,适用范围小。Most of the existing automatic machines transport the workpieces through vibrating discs, and then clamp the workpieces to the fixtures through the loading module. Each module is fixed on the workbench, it is not easy to disassemble and replace the station, and the scope of application is small.
实用新型内容Utility model content
基于上述问题,本实用新型目的在于提供一种结构简单、效率高、便于拆卸且能够自由更换工位以适用于不同加工工件的自动点焊机。Based on the above problems, the purpose of this utility model is to provide an automatic spot welding machine which is simple in structure, high in efficiency, easy to disassemble and can freely replace stations to be suitable for different processing workpieces.
针对以上问题,提供了如下技术方案:一种自动点焊机,包括电机、工作台、点焊模块、上料模块、检测模块以及下料模块,所述工作台上设有转盘,所述转盘上设有若干夹具,所述夹具通过螺栓与转盘相连接,所述上料模块、检测模块、点焊模块以及下料模块通过螺栓与工作台相连,所述上料模块包括与工作台相连接的第一固定板、设在第一固定板上的支撑架、设在支撑架上的机夹以及用于控制机夹夹取工件的伺服电机,所述支撑架上设有滑板以及与滑板相配合的滑块,所述机夹设置在滑块上,且通过伺服电机驱动机夹进行上、下、左、右方向的位移,所述上料模块设有两组,分别为用于夹取工件的第一上料模块和用于夹取铆钉的第二上料模块;所述检测模块设有两组,分别为用于检测工件安放在夹具上是否到位的第一检测模块以及用于检测铆钉安放在工件上是否到位的第二检测模块;所述第一上料模块、第一检测模块、第二上料模块、第二检测模块、点焊模块以及下料模块以转盘中心为圆心依次环绕设置在工作台上,所述点焊模块包括与工作台相连接的第二固定板、设在第二固定板上的固定架、设在固定架上的移动块、焊接头以及用于控制移动块上下移动的伺服电机,所述焊接头包括设在移动块底部的上焊接头以及与上焊接头相对设置的下焊接头。In view of the above problems, the following technical solutions are provided: an automatic spot welding machine, including a motor, a worktable, a spot welding module, a feeding module, a detection module and a blanking module, the workbench is provided with a turntable, and the turntable There are several fixtures on the top, the fixtures are connected to the turntable through bolts, the loading module, detection module, spot welding module and unloading module are connected to the worktable through bolts, and the feeding module includes The first fixed plate, the support frame set on the first fixed plate, the clamps set on the support frame and the servo motor used to control the clamps to clamp the workpiece, the support frame is provided with a slide plate and a slide plate The matching slider, the clamp is set on the slider, and the clamp is driven by a servo motor to move up, down, left, and right. The feeding module is provided with two groups, which are respectively used for clamping The first loading module for the workpiece and the second loading module for clamping rivets; the detection module is provided with two groups, which are the first detection module for detecting whether the workpiece is placed on the fixture and the detection module for detecting The second detection module of whether the rivet is placed on the workpiece is in place; the first loading module, the first detection module, the second loading module, the second detection module, the spot welding module and the blanking module take the center of the turntable as the center of the circle in turn Surrounded on the workbench, the spot welding module includes a second fixed plate connected to the workbench, a fixed frame on the second fixed plate, a moving block on the fixed frame, a welding head and a The moving block moves up and down with a servo motor, and the welding head includes an upper welding head arranged at the bottom of the moving block and a lower welding head arranged opposite to the upper welding head.
上述结构中,第一上料模块通过机夹将工件夹取至夹具上固定,转盘转动,第一检测模块检测工件在夹具上是否固定到位,夹具转动至第二上料模块,第二上料模块将铆钉夹取至工件上适配的位置处,转盘继续转动,第二检测模块检测铆钉是否放置到位,夹具转动至点焊模块,铆钉处于下焊接头正上方,上焊接头向下移动进行焊接,焊接完后转盘转动,将夹具转动至下料模块,下料模块将完成后的工件从夹具上夹取至成品区。上料模块、检测模块、点焊模块以及下料模块通过螺栓与工作台相连,便于更换工位以适用于不同的工件,不同的制作工艺,适用范围更广。设置若干个夹具能够增加工作效率。检测模块能够精确地检测到工件以及铆钉位置的精确度,增加了产品的质量,保证每个产品合格,减少废品率,减少了成本。In the above structure, the first loading module clamps the workpiece to the fixture and fixes it through the machine clamp, the turntable rotates, the first detection module detects whether the workpiece is fixed on the fixture, the fixture rotates to the second loading module, and the second loading The module clamps the rivet to the appropriate position on the workpiece, the turntable continues to rotate, the second detection module detects whether the rivet is placed in place, the fixture rotates to the spot welding module, the rivet is directly above the lower welding head, and the upper welding head moves downward to carry out Welding. After welding, the turntable rotates, and the fixture is turned to the unloading module. The unloading module clamps the completed workpiece from the fixture to the finished product area. The loading module, detection module, spot welding module and unloading module are connected to the workbench through bolts, which is convenient for changing stations to be suitable for different workpieces and different manufacturing processes, and has a wider scope of application. Setting several fixtures can increase work efficiency. The detection module can accurately detect the accuracy of the workpiece and the position of the rivet, which increases the quality of the product, ensures that each product is qualified, reduces the scrap rate, and reduces the cost.
本实用新型进一步设置为,所述下料模块包括用于筛选合格产品的自动筛选装置,所述自动筛选装置通过气缸控制移动。The utility model is further configured that the unloading module includes an automatic screening device for screening qualified products, and the automatic screening device moves through a cylinder control.
采用上述结构,能够筛选出成品以及废品,避免两者混淆而影响后续工作。By adopting the above-mentioned structure, finished products and waste products can be screened out, avoiding confusion between the two and affecting follow-up work.
本实用新型进一步设置为,所述机夹设有两组,所述两组机夹平行设置在滑块上。The utility model is further configured that two sets of clamps are provided, and the two sets of clamps are arranged on the slider in parallel.
采用上述结构,两组机夹同时使用能够增加工作效率。By adopting the above structure, the simultaneous use of two sets of clamps can increase the working efficiency.
本实用新型的有益效果:相比现有的自动点焊机,本实用新型结构简单、效率高、便于拆卸且能够自由更换工位以适用于不同加工工件,适用范围广、成品率高、使用寿命长。Beneficial effects of the utility model: Compared with the existing automatic spot welding machine, the utility model has the advantages of simple structure, high efficiency, easy disassembly and free replacement of stations to be suitable for different processing workpieces, wide application range, high yield rate, easy to use long life.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型中上料模块的结构示意图。Fig. 2 is a structural schematic diagram of the feeding module in the utility model.
图3为本实用新型中点焊模块的结构示意图。Fig. 3 is a structural schematic diagram of the spot welding module in the present invention.
图中标号含义:1-电机;11-转盘;111-夹具;2-工作台;3-点焊模块;31-第二固定板; 32-固定架;33-移动块;34-上焊接头;35-下焊接头;4-下料模块;41-自动筛选装置;5-上料模块;501-第一上料模块;502-第二上料模块;51-第一固定板;52-支撑架;53-机夹;54-伺服电机;55-滑板;56-滑块;6-第一检测模块;7-第二检测模块。Meanings of symbols in the figure: 1-motor; 11-turntable; 111-fixture; 2-table; 3-spot welding module; 31-second fixed plate; 32-fixed frame; 33-moving block; ; 35-bottom welding head; 4-unloading module; 41-automatic screening device; 53-machine clip; 54-servo motor; 55-slider; 56-slider; 6-the first detection module; 7-the second detection module.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
如图1至图3所示的一种自动点焊机,包括电机1、工作台2、点焊模块3、上料模块5、检测模块以及下料模块4,所述工作台2上设有转盘11,所述转盘11上设有若干夹具111,所述夹具111通过螺栓与转盘11相连接,所述上料模块5、检测模块、点焊模块3以及下料模块4通过螺栓与工作台2相连,所述上料模块5包括与工作台2相连接的第一固定板51、设在第一固定板51上的支撑架52、设在支撑架52上的机夹53以及用于控制机夹53夹取工件的伺服电机54,所述支撑架52上设有滑板55以及与滑板55相配合的滑块56,所述机夹53设置在滑块56上,且通过伺服电机54驱动机夹53进行上、下、左、右方向的位移,所述上料模块5设有两组,分别为用于夹取工件的第一上料模块501和用于夹取铆钉的第二上料模块502;所述检测模块设有两组,分别为用于检测工件安放在夹具111上是否到位的第一检测模块6以及用于检测铆钉安放在工件上是否到位的第二检测模块7;所述第一上料模块501、第一检测模块6、第二上料模块502、第二检测模块7、点焊模块3以及下料模块4 以转盘11中心为圆心依次环绕设置在工作台2上,所述点焊模块3包括与工作台2相连接的第二固定板31、设在第二固定板31上的固定架32、设在固定架32上的移动块33、焊接头以及用于控制移动块33上下移动的伺服电机54,所述焊接头包括设在移动块33底部的上焊接头34以及与上焊接头34相对设置的下焊接头35。A kind of automatic spot welding machine as shown in Figure 1 to Figure 3, comprises motor 1, workbench 2, spot welding module 3, loading module 5, detection module and blanking module 4, described workbench 2 is provided with Turntable 11, said turntable 11 is provided with several fixtures 111, and described fixture 111 is connected with turntable 11 by bolt, and described loading module 5, detection module, spot welding module 3 and unloading module 4 are connected to workbench by bolt 2, the loading module 5 includes a first fixed plate 51 connected to the workbench 2, a support frame 52 arranged on the first fixed plate 51, a machine clamp 53 arranged on the support frame 52, and a The machine clamp 53 clamps the servo motor 54 of the workpiece. The support frame 52 is provided with a slide plate 55 and a slide block 56 matched with the slide plate 55. The machine clamp 53 is arranged on the slide block 56 and is driven by the servo motor 54. The clamp 53 is displaced in the direction of up, down, left and right. The loading module 5 is provided with two groups, which are respectively the first loading module 501 for clamping workpieces and the second upper module 501 for clamping rivets. material module 502; the detection module is provided with two groups, which are respectively the first detection module 6 for detecting whether the workpiece is placed in place on the fixture 111 and the second detection module 7 for detecting whether the rivet is placed in place on the workpiece; The first loading module 501 , the first detection module 6 , the second loading module 502 , the second detection module 7 , the spot welding module 3 and the unloading module 4 are arranged on the workbench 2 successively around the center of the turntable 11 On, described spot welding module 3 comprises the second fixed plate 31 that is connected with workbench 2, the fixed frame 32 that is located on the second fixed plate 31, the moving block 33 that is located on the fixed frame 32, welding head and use Based on the servo motor 54 that controls the moving block 33 to move up and down, the welding head includes an upper welding head 34 disposed at the bottom of the moving block 33 and a lower welding head 35 disposed opposite to the upper welding head 34 .
上述结构中,第一上料模块501通过机夹53将工件夹取至夹具111上固定,转盘11转动,第一检测模块6检测工件在夹具111上是否固定到位,夹具111转动至第二上料模块502,第二上料模块502将铆钉夹取至工件上适配的位置处,转盘11继续转动,第二检测模块7检测铆钉是否放置到位,夹具111转动至点焊模块3,铆钉处于下焊接头35正上方,上焊接头 34向下移动进行焊接,焊接完后转盘11转动,将夹具111转动至下料模块4,下料模块4将完成后的工件从夹具111上夹取至成品区。上料模块5、检测模块、点焊模块3以及下料模块4通过螺栓与工作台2相连,便于更换工位以适用于不同的工件,不同的制作工艺,适用范围更广。设置若干个夹具111能够增加工作效率。检测模块能够精确地检测到工件以及铆钉位置的精确度,增加了产品的质量,保证每个产品合格,减少废品率,减少了成本。In the above structure, the first loading module 501 clamps the workpiece to the fixture 111 through the machine clamp 53 and fixes it, the turntable 11 rotates, the first detection module 6 detects whether the workpiece is fixed in place on the fixture 111, and the fixture 111 rotates to the second upper The material module 502, the second material loading module 502 clamps the rivet to the suitable position on the workpiece, the turntable 11 continues to rotate, the second detection module 7 detects whether the rivet is placed in place, the clamp 111 rotates to the spot welding module 3, and the rivet is in Right above the lower welding head 35, the upper welding head 34 moves downward for welding. After welding, the turntable 11 rotates, and the clamp 111 is rotated to the blanking module 4, and the blanking module 4 clamps the completed workpiece from the clamp 111 to the Finished product area. The loading module 5, the detection module, the spot welding module 3 and the unloading module 4 are connected to the workbench 2 through bolts, so that it is convenient to replace the stations to be suitable for different workpieces and different manufacturing processes, and the scope of application is wider. Setting several clamps 111 can increase work efficiency. The detection module can accurately detect the accuracy of the workpiece and the position of the rivet, which increases the quality of the product, ensures that each product is qualified, reduces the scrap rate, and reduces the cost.
本实施例中,所述下料模块4包括用于筛选合格产品的自动筛选装置41,所述自动筛选装置41通过气缸控制移动。能够筛选出成品以及废品,避免两者混淆而影响后续工作。In this embodiment, the unloading module 4 includes an automatic screening device 41 for screening qualified products, and the automatic screening device 41 is moved by a cylinder control. It can screen out finished products and waste products to avoid confusion between the two and affect follow-up work.
本实施例中,所述机夹53设有两组,所述两组机夹53平行设置在滑块56上。两组机夹 53同时使用能够增加工作效率。In this embodiment, two groups of machine clips 53 are provided, and the two groups of machine clips 53 are arranged on the slider 56 in parallel. Two groups of machine clamps 53 use simultaneously and can increase work efficiency.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,上述假设的这些改进和变型也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. These improvements and modifications should also be regarded as the protection scope of the present utility model.
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| CN201721884534.0U CN207771136U (en) | 2017-12-28 | 2017-12-28 | A kind of stitch welding machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454323A (en) * | 2018-11-22 | 2019-03-12 | 江东电子材料有限公司 | Automatic assembly line multistation ultrasonic welding device |
| CN110153620A (en) * | 2019-06-27 | 2019-08-23 | 温州艺格自动化科技有限公司 | The automatic welding device of miniature circuit breaker thermo-magnetic system magnetic yoke sectional shelf-unit |
| CN110465758A (en) * | 2019-07-11 | 2019-11-19 | 惠州市多科达科技有限公司 | A kind of rotating disc type nickel pin mark welder equipment |
| CN111136392A (en) * | 2018-11-05 | 2020-05-12 | 大族激光科技产业集团股份有限公司 | A crankshaft laser welding workstation and method thereof |
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2017
- 2017-12-28 CN CN201721884534.0U patent/CN207771136U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136392A (en) * | 2018-11-05 | 2020-05-12 | 大族激光科技产业集团股份有限公司 | A crankshaft laser welding workstation and method thereof |
| CN109454323A (en) * | 2018-11-22 | 2019-03-12 | 江东电子材料有限公司 | Automatic assembly line multistation ultrasonic welding device |
| CN109454323B (en) * | 2018-11-22 | 2024-02-27 | 江东电子材料有限公司 | Multi-station ultrasonic welding device of automatic assembly line |
| CN110153620A (en) * | 2019-06-27 | 2019-08-23 | 温州艺格自动化科技有限公司 | The automatic welding device of miniature circuit breaker thermo-magnetic system magnetic yoke sectional shelf-unit |
| CN110465758A (en) * | 2019-07-11 | 2019-11-19 | 惠州市多科达科技有限公司 | A kind of rotating disc type nickel pin mark welder equipment |
| CN110465758B (en) * | 2019-07-11 | 2022-05-13 | 惠州市多科达科技有限公司 | Rotating disc type nickel needle spot welding machine equipment |
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Granted publication date: 20180828 Termination date: 20191228 |