CN207769752U - A kind of gas-liquid biphasic reaction kettle of uniform batch mixing - Google Patents

A kind of gas-liquid biphasic reaction kettle of uniform batch mixing Download PDF

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CN207769752U
CN207769752U CN201721917387.2U CN201721917387U CN207769752U CN 207769752 U CN207769752 U CN 207769752U CN 201721917387 U CN201721917387 U CN 201721917387U CN 207769752 U CN207769752 U CN 207769752U
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gas
liquid
reactor body
reactor
gas channel
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尹新
陈明义
洪景学
阮立敏
严泽华
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Zhejiang Jitai New Material Co ltd
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ZHEJIANG LINJIANG CHEMICAL Co Ltd
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Abstract

本实用新型公开一种均匀混料的气液双相反应釜,包括反应釜本体,该反应釜本体的顶部设有液体加料口,底部为平底;所述反应釜本体的顶部安装有电机,连接有伸入反应釜本体内的搅拌轴;设有伸入所述反应釜本体底部的布气管,所述布气管内设有第一气体通道和第二气体通道,以及与所述第一气体通道和第二气体通道连通的出气孔;所述反应釜本体的中部内壁间隔设置4~8块扰流板,扰流板的高度为所述反应釜本体的1/5~1/3。本实用新型结构简单,实用方便,使底部通入的气体与液体混合均匀,充分接触反应,提升产品的合格率。

The utility model discloses a gas-liquid two-phase reactor with uniform material mixing, which comprises a reactor body. The top of the reactor body is provided with a liquid feeding port and the bottom is flat; the top of the reactor body is equipped with a motor connected to There is a stirring shaft extending into the reactor body; a gas distribution pipe extending into the bottom of the reactor body is provided, and a first gas channel and a second gas channel are arranged in the gas distribution tube, and are connected with the first gas channel and the The air outlet connected by the second gas channel; 4 to 8 spoilers are arranged at intervals on the inner wall of the middle part of the reactor body, and the height of the spoilers is 1/5 to 1/3 of the reactor body. The utility model has the advantages of simple structure, practical convenience, uniform mixing of gas and liquid passed through the bottom, sufficient contact reaction, and improvement of qualified rate of products.

Description

一种均匀混料的气液双相反应釜A gas-liquid two-phase reactor with uniform mixing

技术领域technical field

本实用新型涉及化工设备领域,尤其是涉及一种均匀混料的气液双相反应釜。The utility model relates to the field of chemical equipment, in particular to a gas-liquid two-phase reaction kettle for uniform material mixing.

背景技术Background technique

反应釜是综合反应容器,根据反应条件对反应釜结构功能及配置附件的设计。从开始的进料-反应-出料均能够以较高的自动化程度完成预先设定好的反应步骤,对反应过程中的温度、压力、力学控制(搅拌、鼓风等)、反应物/产物浓度等重要参数进行严格的调控。其结构一般由釜体、传动装置、搅拌装置、加热装置、冷却装置、密封装置组成。相应配套的辅助设备:分馏柱、冷凝器、分水器、收集罐、过滤器等。The reactor is a comprehensive reaction vessel, and the structure, function and configuration accessories of the reactor are designed according to the reaction conditions. From the beginning of the feed-reaction-discharge, the preset reaction steps can be completed with a high degree of automation, and the temperature, pressure, mechanical control (stirring, blasting, etc.), reactants/products during the reaction process Important parameters such as concentration are strictly regulated. Its structure is generally composed of kettle body, transmission device, stirring device, heating device, cooling device and sealing device. Corresponding supporting auxiliary equipment: fractionation column, condenser, water separator, collection tank, filter, etc.

在气液反应装置中,为使气体与液体充分接触,一般采用气体从下部通入,液体从上部通入的方式;但是在现有的反应釜中,并不能使气体与液体完全充分混合,导致反应不够充分。In the gas-liquid reaction device, in order to fully contact the gas and the liquid, the gas is generally introduced from the bottom and the liquid is passed from the top; but in the existing reactor, the gas and the liquid cannot be fully mixed. lead to an inadequate response.

实用新型内容Utility model content

针对现有技术中存在的问题,本实用新型提供了一种均匀混料的气液双相反应釜,使底部通入的气体与液体混合均匀,充分接触反应,提升产品的合格率。Aiming at the problems existing in the prior art, the utility model provides a gas-liquid two-phase reaction kettle with uniform material mixing, so that the gas and liquid passed through the bottom are mixed evenly, fully contacted and reacted, and the qualified rate of the product is improved.

本实用新型采用的具体技术方案如下:The concrete technical scheme that the utility model adopts is as follows:

一种均匀混料的气液双相反应釜,包括反应釜本体,该反应釜本体的顶部设有液体加料口,底部为平底;A gas-liquid two-phase reaction kettle with uniform material mixing, comprising a reaction kettle body, the top of the reaction kettle body is provided with a liquid feeding port, and the bottom is a flat bottom;

所述反应釜本体的顶部安装有电机,连接有伸入反应釜本体内的搅拌轴;The top of the reactor body is equipped with a motor connected with a stirring shaft extending into the reactor body;

设有伸入所述反应釜本体底部的布气管,所述布气管内设有第一气体通道和第二气体通道,以及与所述第一气体通道和第二气体通道连通的出气孔;A gas distribution pipe extending into the bottom of the reaction kettle body is provided, and a first gas channel and a second gas channel are arranged in the gas distribution tube, as well as an air outlet communicating with the first gas channel and the second gas channel;

所述反应釜本体的中部内壁间隔设置4~8块扰流板,扰流板的高度为所述反应釜本体的1/5~1/3。The middle inner wall of the reactor body is provided with 4 to 8 spoilers at intervals, and the height of the spoilers is 1/5 to 1/3 of the reactor body.

本实用新型中,两种与液体混合反应的气体由布气管内的第一气体通道和第二气体通道通入,在扰流板与所述搅拌轴的作用下,与液充分混合接触反应。In the utility model, two kinds of gases mixed and reacted with the liquid are fed through the first gas channel and the second gas channel in the gas distribution pipe, and fully mixed and contacted with the liquid under the action of the spoiler and the stirring shaft.

所述的扰流板与搅拌轴保持平行,但与釜体内壁保持倾斜,角度在30~60度之间,加快液体与气体的混合。The spoiler is kept parallel to the stirring shaft, but kept inclined to the inner wall of the kettle at an angle of 30-60 degrees, so as to speed up the mixing of liquid and gas.

为避免液体停留在扰流板间,应合理设置扰流板的长度,如扰流板的高度为所述反应釜本体的1/5~1/3,使扰流板的上部和下部均留有空间,提升液体的流动性。In order to prevent the liquid from staying between the baffles, the length of the baffles should be set reasonably, for example, the height of the baffles is 1/5-1/3 of the reactor body, so that the upper and lower parts of the baffles are left There is room to enhance the fluidity of the liquid.

为提供反应所需的温度,作为优选的,所述的扰流板的至少一侧表面设有加热盘管,加热反应釜内的气体和液体。In order to provide the temperature required for the reaction, preferably, at least one side surface of the spoiler is provided with a heating coil to heat the gas and liquid in the reactor.

作为优选的,所述搅拌轴的上部设有搅拌叶,底部连接有搅拌盘。Preferably, a stirring blade is provided on the upper part of the stirring shaft, and a stirring plate is connected to the bottom.

作为优选的,所述搅拌盘的顶面和底面均连接有搅拌杆。Preferably, a stirring rod is connected to the top surface and the bottom surface of the stirring plate.

为保持反应釜内上部和下部液体同时搅拌,加速气体由底部快速扩散至反应釜内的上部,在搅拌轴的上部和下部均设有搅拌机构。In order to keep the liquid in the upper part and the lower part of the reactor stirred at the same time, and accelerate the gas to diffuse rapidly from the bottom to the upper part of the reactor, a stirring mechanism is provided on the upper part and the lower part of the stirring shaft.

作为优选的,所述布气管与反应釜本体外的进气接头连接,所述进气接头上设置有第一进气口和第二进气口,气体通过两个进气口分别进入两个气体通道,最终扩散至反应釜内。As preferably, the gas distribution pipe is connected to the air inlet joint outside the reactor body, and the air inlet joint is provided with a first air inlet and a second air inlet, and the gas enters two air inlets respectively through the two air inlets. The gas channel eventually diffuses into the reactor.

本实用新型结构简单,实用方便,使底部通入的气体与液体混合均匀,充分接触反应,提升产品的合格率。The utility model has the advantages of simple structure, practicality and convenience, which can mix the gas and the liquid fed into the bottom evenly, fully contact and react, and improve the qualified rate of the product.

附图说明Description of drawings

图1为本实用新型中气液双相反应釜的结构图;Fig. 1 is the structural diagram of gas-liquid two-phase reactor in the utility model;

图2为布气管的剖视图。Figure 2 is a cross-sectional view of the air distribution pipe.

具体实施方式Detailed ways

下面结合实施例和附图来详细说明本实用新型,但本实用新型并不仅限于此。The utility model is described in detail below in conjunction with embodiment and accompanying drawing, but the utility model is not limited thereto.

如图1和图2所示的气液双相反应釜,包括反应釜本体1,该反应釜本体1的顶部设有液体加料口2,底部为平底。The gas-liquid two-phase reactor shown in Fig. 1 and Fig. 2 includes a reactor body 1, the top of the reactor body 1 is provided with a liquid feeding port 2, and the bottom is flat.

反应釜本体的顶部安装有电机3,连接有伸入反应釜本体内的搅拌轴4;设有伸入反应釜本体1底部的布气管10,布气管10内设有第一气体通道14和第二气体通道15,以及与第一气体通道14和第二气体通道15连通的出气孔16;反应釜本体1的中部内壁间隔设置4~8块扰流板6。The top of the reactor body is equipped with a motor 3, which is connected with a stirring shaft 4 extending into the reactor body; a gas distribution pipe 10 extending into the bottom of the reactor body 1 is provided, and a first gas channel 14 and a second gas channel 14 are arranged in the gas distribution pipe 10. The gas channel 15, and the air outlet 16 communicating with the first gas channel 14 and the second gas channel 15; the inner wall of the middle part of the reactor body 1 is provided with 4 to 8 spoilers 6 at intervals.

本实施例中,两种与液体混合反应的气体由布气管10内的两条气体通道通入,在扰流板6与搅拌轴4的作用下,与液充分混合接触反应。扰流板6与搅拌轴4保持平行,但与釜体内壁保持倾斜,角度在30~60度之间,加快液体与气体的混合。为避免液体停留在扰流板间,应合理设置扰流板的长度,如扰流板6的高度为所述反应釜本体的1/5~1/3,使扰流板的上部和下部均留有空间,提升液体的流动性。In this embodiment, the two gases mixed and reacted with the liquid are fed through two gas passages in the gas distribution pipe 10, and under the action of the spoiler 6 and the stirring shaft 4, they fully mix and contact with the liquid. The spoiler 6 is kept parallel to the stirring shaft 4, but is kept inclined with the inner wall of the kettle, and the angle is between 30 and 60 degrees, so as to speed up the mixing of liquid and gas. In order to prevent the liquid from staying between the spoilers, the length of the spoilers should be set reasonably, such as the height of the spoiler 6 is 1/5 to 1/3 of the reactor body, so that the upper and lower parts of the spoiler are evenly spaced. Leave space to improve the fluidity of the liquid.

为提供反应所需的温度,扰流板6的至少一侧表面设有加热盘管9,加热反应釜内的气体和液体。In order to provide the temperature required for the reaction, at least one side surface of the spoiler 6 is provided with a heating coil 9 to heat the gas and liquid in the reactor.

为保持反应釜内上部和下部液体同时搅拌,加速气体由底部快速扩散至反应釜内的上部,在搅拌轴4的上部和下部均设有搅拌机构。搅拌轴的上部设有搅拌叶5,底部连接有搅拌盘7,搅拌盘7的顶面和底面均连接有搅拌杆8。In order to keep the liquid in the upper part and the lower part of the reactor stirred at the same time, and accelerate the gas to diffuse rapidly from the bottom to the upper part of the reactor, a stirring mechanism is provided on the upper part and the lower part of the stirring shaft 4 . A stirring blade 5 is arranged on the top of the stirring shaft, a stirring disc 7 is connected to the bottom, and a stirring rod 8 is connected to the top surface and the bottom surface of the stirring disc 7 .

布气管10与反应釜本体1外的进气接头11连接,进气接头11上设置有第一进气口12和第二进气口13,气体通过两个进气口分别进入两个气体通道,最终扩散至反应釜内。The air distribution pipe 10 is connected to the air inlet joint 11 outside the reactor body 1, and the air inlet joint 11 is provided with a first air inlet 12 and a second air inlet 13, and the gas enters two gas passages through the two air inlets respectively , and eventually diffuse into the reactor.

以上所述仅为本实用新型的较佳实施举例,并不用于限制本实用新型,凡在本实用新型精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only examples of the preferred implementation of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of the new protection.

Claims (5)

1.一种均匀混料的气液双相反应釜,其特征在于,包括反应釜本体,该反应釜本体的顶部设有液体加料口,底部为平底;1. A gas-liquid two-phase reactor for uniform mixing, characterized in that it comprises a reactor body, the top of the reactor body is provided with a liquid feeding port, and the bottom is flat; 所述反应釜本体的顶部安装有电机,连接有伸入反应釜本体内的搅拌轴;The top of the reactor body is equipped with a motor connected with a stirring shaft extending into the reactor body; 设有伸入所述反应釜本体底部的布气管,所述布气管内设有第一气体通道和第二气体通道,以及与所述第一气体通道和第二气体通道连通的出气孔;A gas distribution pipe extending into the bottom of the reaction kettle body is provided, and a first gas channel and a second gas channel are arranged in the gas distribution tube, as well as an air outlet communicating with the first gas channel and the second gas channel; 所述反应釜本体的中部内壁间隔设置4~8块扰流板,扰流板的高度为所述反应釜本体的1/5~1/3。The middle inner wall of the reactor body is provided with 4 to 8 spoilers at intervals, and the height of the spoilers is 1/5 to 1/3 of the reactor body. 2.如权利要求1所述的气液双相反应釜,其特征在于,所述的扰流板的至少一侧表面设有加热盘管。2. The gas-liquid two-phase reactor according to claim 1, wherein at least one side surface of the spoiler is provided with a heating coil. 3.如权利要求1所述的气液双相反应釜,其特征在于,所述搅拌轴的上部设有搅拌叶,底部连接有搅拌盘。3. The gas-liquid two-phase reactor according to claim 1, wherein a stirring blade is arranged on the top of the stirring shaft, and a stirring plate is connected to the bottom. 4.如权利要求3所述的气液双相反应釜,其特征在于,所述搅拌盘的顶面和底面均连接有搅拌杆。4. The gas-liquid two-phase reactor according to claim 3, wherein a stirring rod is connected to the top surface and the bottom surface of the stirring plate. 5.如权利要求1所述的气液双相反应釜,其特征在于,所述布气管与反应釜本体外的进气接头连接,所述进气接头上设置有第一进气口和第二进气口。5. The gas-liquid two-phase reactor according to claim 1, wherein the air distribution pipe is connected to an air inlet joint outside the reactor body, and the air inlet joint is provided with a first air inlet and a second air inlet. Two air inlets.
CN201721917387.2U 2017-12-31 2017-12-31 A kind of gas-liquid biphasic reaction kettle of uniform batch mixing Expired - Fee Related CN207769752U (en)

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Address after: 312369, No. three, No. 8, Shangyu economic and Technological Development Zone, Hangzhou Bay, Zhejiang, Shaoxing, China

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Granted publication date: 20180828