CN207763690U - A kind of portable platform checking of clearance instrument - Google Patents
A kind of portable platform checking of clearance instrument Download PDFInfo
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Abstract
本实用新型涉及铁路站台检测技术领域,尤其是一种便携式站台限界检查仪,其特征在于:站台限界检查仪采用激光测距传感和蓝牙无线通信技术,通过将站台限界检查仪放置于站台边缘,由两个激光测距传感器发出激光线打到钢轨上,得出激光测距传感器与测量点之间的距离,结合倾角传感器测量到激光线与大地水平面的夹角,由数据采集单元将传感器数据通过蓝牙传输至手持终端机,在手持终端机计算所测站台的轨心距和竖高,生成站台限界测量数据曲线和报表。本实用新型的优点是:检查人员可使用所述站台限界检查仪在站台边缘非接触方式测量站台限界,携带方便,操作简单,测量精度高。
The utility model relates to the technical field of railway platform detection, in particular to a portable platform boundary inspection instrument, which is characterized in that: the platform boundary inspection instrument adopts laser ranging sensing and Bluetooth wireless communication technology, and the platform boundary inspection instrument is placed on the edge of the platform , the laser line sent by two laser ranging sensors hits the rail, and the distance between the laser ranging sensor and the measuring point is obtained, combined with the inclination sensor to measure the angle between the laser line and the ground level, the data acquisition unit sends the sensor The data is transmitted to the handheld terminal through Bluetooth, and the orbit center distance and vertical height of the measured platform are calculated on the handheld terminal, and the measurement data curve and report of the platform limit are generated. The utility model has the advantages that inspectors can use the platform limit inspector to measure the platform limit in a non-contact manner on the edge of the platform, which is convenient to carry, simple to operate and high in measurement accuracy.
Description
技术领域technical field
本实用新型涉及铁路站台检测技术领域,尤其是一种便携式站台限界检查仪。The utility model relates to the technical field of railway platform detection, in particular to a portable platform limit inspection instrument.
背景技术Background technique
截止到2016年底,我国铁路营业总里程达到12.4万公里,其中高速铁路超过2.2万公里,今后我国大量高速铁路将投入运营。站台作为铁路沿线动车组列车停靠的重要设施,长期运营后线路和站台会发生沉降,且钢轨位置也会发生偏移,从而导致站台限界尺寸发生变化,严重时可能发生旅客踩空或车体擦刮,甚至发生撞车等安全事故。By the end of 2016, the total operating mileage of my country's railways reached 124,000 kilometers, including more than 22,000 kilometers of high-speed railways. A large number of high-speed railways in my country will be put into operation in the future. The platform is an important facility for EMU trains to stop along the railway line. After long-term operation, the line and platform will sink, and the position of the rail will also shift, which will lead to changes in the boundary size of the platform. Scratches, even crashes and other safety accidents.
按照铁路总公司站台限界管理相关办法要求,各房建部门要对管内高铁站台限界实行动态管理,定期检测,全面、及时掌握高铁站台限界的动态变化情况,对高铁站台限界的检测精度和频次要求愈来愈高。In accordance with the requirements of the relevant measures for the management of the platform boundaries of the Railway Corporation, each housing construction department must implement dynamic management of the high-speed rail platform boundaries within its management, conduct regular inspections, comprehensively and timely grasp the dynamic changes in the high-speed rail platform boundaries, and the detection accuracy and frequency requirements for the high-speed rail platform boundaries higher and higher.
目前,国内高速铁路站台限界测量设备往往需要在晚上天窗点内进入轨道进行测量。为了方便检测或领导检查,需要一种便携式站台限界检查仪,在站台边缘不占用天窗点可在白天非接触式测量站台限界,携带方便,操作简单,测量精度高。检查仪采用激光测量、单片机、蓝牙通信等技术。At present, domestic high-speed railway platform boundary measurement equipment often needs to enter the track in the skylight point for measurement at night. In order to facilitate detection or leadership inspection, a portable platform limit checker is needed. It can measure the platform limit in a non-contact manner during the day without occupying the skylight point on the edge of the platform. It is easy to carry, simple to operate, and high in measurement accuracy. The inspection instrument adopts laser measurement, single-chip microcomputer, bluetooth communication and other technologies.
发明内容Contents of the invention
本实用新型的目的是根据上述现有技术的不足,提供了一种便携式站台限界检查仪,通过仪器支座将激光测距传感器贴靠在站台边沿使其瞄准钢轨进行测量,结合倾角传感器的角度值,实现非接触式的站台限界测量。The purpose of this utility model is to provide a portable platform limit inspection instrument according to the above-mentioned deficiencies in the prior art. The laser ranging sensor is attached to the edge of the platform through the instrument support so that it is aimed at the rail for measurement, combined with the angle of the inclination sensor Value, to achieve non-contact platform limit measurement.
本实用新型目的实现由以下技术方案完成:The utility model goal is realized by the following technical solutions:
一种便携式站台限界检查仪,其特征在于:所述检查仪至少包括激光测距传感器、倾角传感器、传感器支架和仪器支座,所述激光测距传感器和所述倾角传感器固定安装在所述传感器支架上,所述传感器支架安装在所述仪器支座上,所述仪器支座呈L型结构,所述传感器支架和所述仪器支座之间设置有俯仰转动机构和水平旋转结构,所述俯仰转动机构连接所述传感器支架以调整所述激光测距传感器的俯仰角,所述水平旋转结构连接所述俯仰转动机构和所述仪器支座以调整所述激光测距传感器的水平测量方向。A portable platform limit inspection instrument, characterized in that: the inspection instrument at least includes a laser ranging sensor, an inclination sensor, a sensor bracket and an instrument support, and the laser ranging sensor and the inclination sensor are fixedly installed on the sensor On the bracket, the sensor bracket is installed on the instrument support, and the instrument support is in an L-shaped structure. A pitching rotation mechanism and a horizontal rotation structure are arranged between the sensor bracket and the instrument support. The pitch rotation mechanism is connected to the sensor bracket to adjust the pitch angle of the laser distance measuring sensor, and the horizontal rotation structure is connected to the pitch rotation mechanism and the instrument support to adjust the horizontal measurement direction of the laser distance measurement sensor.
所述检查仪包括两个激光测距传感器,两个所述激光测距传感器呈相错角度布置,使两个所述激光测距传感器所发射出的激光线相交。The inspection instrument includes two laser distance measuring sensors, and the two laser distance measuring sensors are arranged at staggered angles so that the laser lines emitted by the two laser distance measuring sensors intersect.
所述仪器支座由调平底板和垂直靠板构成,所述调平底板和垂直靠板之间呈垂直夹角布置以构成L型结构,所述传感器支架安装在所述调平底板上。The instrument support is composed of a leveling bottom plate and a vertical backing plate, the leveling bottom plate and the vertical backing plate are arranged at a vertical angle to form an L-shaped structure, and the sensor bracket is installed on the leveling bottom plate.
在所述调平底板上设置有调节螺栓和调平水泡。Adjusting bolts and leveling bubbles are arranged on the leveling bottom plate.
所述检查仪还包括采集控制器和移动电源,所述移动电源为所述采集控制器和所述激光测距传感器、倾角传感器供电,所述采集控制器采集所述激光测距传感器和所述倾角传感器的测量数据。The inspection instrument also includes a collection controller and a mobile power supply, the mobile power supply supplies power for the collection controller, the laser rangefinder, and the inclination sensor, and the collection controller collects the laser rangefinder and the laser rangefinder Measurement data of the inclination sensor.
所述检查仪还包括一手持终端机,所述手持终端机与所述采集控制器构成无线数据连接交互。The inspection instrument also includes a hand-held terminal, and the hand-held terminal forms a wireless data connection interaction with the acquisition controller.
所述传感器支架上连接有一外壳,所述激光测距传感器和所述倾角传感器安装在所述外壳内,所述外壳的一侧开设有可开合的激光镜头保护盖。A housing is connected to the sensor bracket, the laser ranging sensor and the inclination sensor are installed in the housing, and a laser lens protective cover that can be opened and closed is provided on one side of the housing.
本实用新型的优点是:采用站台边缘贴靠设计,传感检测单元可拆装,结构简单,非接触测量方式,可在站台上完成测量,无需天窗点;测量以大地水平为基准,采用高精度的激光测距和倾角等传感器,修正轨距与超高的影响,数据合理准确;采用双激光测距传感器,保证测量时检查仪与站台沿、钢轨基本垂直;使用手持终端机进行数据处理和报表生成及显示,测量结果直观方便。The utility model has the advantages of: adopting platform edge abutment design, detachable sensing unit, simple structure, non-contact measurement method, can complete measurement on the platform without skylight point; measurement is based on the ground level, using high High-precision laser ranging and inclination sensors correct the influence of track gauge and superelevation, and the data is reasonable and accurate; dual laser ranging sensors are used to ensure that the inspection instrument is basically perpendicular to the platform edge and rail during measurement; data processing is performed using a handheld terminal And report generation and display, the measurement results are intuitive and convenient.
附图说明Description of drawings
图1为本实用新型的布置结构示意图;Fig. 1 is the layout structure schematic diagram of the present utility model;
图2为本实用新型的侧面结构示意图;Fig. 2 is the side structure schematic diagram of the utility model;
图3为本实用新型的正面结构示意图;Figure 3 is a schematic view of the front structure of the utility model;
图4为本实用新型的顶面结构示意图;Fig. 4 is a schematic diagram of the top surface structure of the utility model;
图5为本实用新型的测量原理示意图。Fig. 5 is a schematic diagram of the measurement principle of the present invention.
具体实施方式Detailed ways
以下结合附图通过实施例对本实用新型特征及其它相关特征作进一步详细说明,以便于同行业技术人员的理解:The features of the utility model and other relevant features are further described in detail below in conjunction with the accompanying drawings through the embodiments, so as to facilitate the understanding of those skilled in the art:
如图1-5所示,图中标号1-19分别表示为:激光测距传感器1、倾角传感器2、采集控制器3、俯仰转动机构4、移动电源5、外壳6、激光镜头保护盖7、调平螺栓8、调平水泡9、垂直靠板10、手持终端机11、调平底板12、传感器支架13、转动固定旋钮14、水平旋转机构15、转动操作杆16、手提把手17、站台18、钢轨19。As shown in Figure 1-5, the numbers 1-19 in the figure respectively represent: laser ranging sensor 1, inclination sensor 2, acquisition controller 3, pitching and rotating mechanism 4, mobile power supply 5, housing 6, laser lens protection cover 7 , leveling bolt 8, leveling blister 9, vertical support plate 10, hand-held terminal 11, leveling base plate 12, sensor bracket 13, rotating fixed knob 14, horizontal rotating mechanism 15, rotating operating rod 16, hand handle 17, platform 18. Rail 19.
实施例:本实施例中的便携式站台限界检查仪主要由传感器检测系统、机械转动结构、数据采集系统和手持终端测量系统这四部分构成,其中传感器检测系统用于站台限界的测量;机械转动结构则用于调整传感器检测系统的位置状态,从而使传感器检测系统可测量不同的位置;数据采集系统接收传感器检测系统的采集数据;手持终端测量系统则可接收查看并对采集数据进行相应的数据处理。Embodiment: The portable platform boundary inspection instrument in this embodiment is mainly composed of four parts: sensor detection system, mechanical rotation structure, data acquisition system and handheld terminal measurement system, wherein the sensor detection system is used for the measurement of platform boundary; the mechanical rotation structure It is used to adjust the position status of the sensor detection system, so that the sensor detection system can measure different positions; the data acquisition system receives the collected data of the sensor detection system; the handheld terminal measurement system can receive, view and perform corresponding data processing on the collected data .
如图1所示,传感器检测系统包括激光测距传感器1和倾角传感器2,两者均固定安装在外壳6之中以保证其安全。在外壳6的一侧开设有可开合的激光镜头保护盖7,激光镜头保护盖7的位置与激光测距传感器1的安装位置相对应用于对激光测距传感器1进行保护;在使用时,打开外壳6上的激光镜头保护盖7,激光测距传感器1可发射激光来进行站台限界的测量,而在其他情况下,激光镜头保护盖7盖合。在外壳6内设置有两个激光测距传感器1,两个激光测距传感器1呈相错角度布置,使两个激光测距传感器1所发射出的激光线相交。外壳6固定在传感器支架13,传感器支架13用于支撑其上部的传感器检测系统并且亦用于连接机械转动结构。As shown in FIG. 1 , the sensor detection system includes a laser ranging sensor 1 and an inclination sensor 2 , both of which are fixedly installed in a housing 6 to ensure their safety. One side of the casing 6 is provided with a laser lens protective cover 7 that can be opened and closed, and the position of the laser lens protective cover 7 is corresponding to the installation position of the laser rangefinder sensor 1 and is used to protect the laser rangefinder sensor 1; when in use, Open the laser lens protection cover 7 on the housing 6, the laser distance measuring sensor 1 can emit laser light to measure the platform limit, and in other cases, the laser lens protection cover 7 is closed. Two laser distance measuring sensors 1 are arranged in the casing 6 , and the two laser distance measuring sensors 1 are arranged at staggered angles so that the laser lines emitted by the two laser distance measuring sensors 1 intersect. The housing 6 is fixed on the sensor bracket 13, the sensor bracket 13 is used to support the sensor detection system on its upper part and is also used to connect the mechanical rotating structure.
结合图1至图4所示,机械转动结构包括俯仰转动机构4和水平旋转机构15。俯仰转动机构4设置在传感器支架13的下方,用于调整激光测距传感器1的俯仰角,即控制激光测距传感器1所发射出的激光的发射俯仰角度,以保证激光可准确照射至钢轨上。俯仰转动机构4的俯仰调整由转动操作杆16连接控制,并且可由转动固定旋钮14限位锁死,保证在测量时激光测距传感器1保持静止状态。水平旋转机构15设置在俯仰转动机构4的下方且固定安装在调平底板12的上方,水平旋转机构15用于调整激光测距传感器1所发射出的激光的朝向,保证其可垂直照射在钢轨上。As shown in FIG. 1 to FIG. 4 , the mechanical rotation structure includes a pitch rotation mechanism 4 and a horizontal rotation mechanism 15 . The pitching and rotating mechanism 4 is arranged below the sensor bracket 13, and is used to adjust the pitching angle of the laser ranging sensor 1, that is, to control the pitching angle of the laser emitted by the laser ranging sensor 1, so as to ensure that the laser can be accurately irradiated on the rail . The pitch adjustment of the pitch rotation mechanism 4 is connected and controlled by the rotation operating rod 16, and can be limited and locked by the rotation of the fixed knob 14, so as to ensure that the laser distance measuring sensor 1 remains in a static state during measurement. The horizontal rotation mechanism 15 is arranged below the pitch rotation mechanism 4 and is fixedly installed above the leveling base plate 12. The horizontal rotation mechanism 15 is used to adjust the direction of the laser light emitted by the laser ranging sensor 1 to ensure that it can be irradiated vertically on the rail. superior.
如图4所示,调平底板12上设置有调平螺栓8和调平水泡9,通过调平螺栓8可调整调平底板12的水平度并可通过调平水泡9检验。如图1至图3所示,在调平底板12的一端固定设置有垂直靠板10,垂直靠板10与调平底板12之间呈垂直夹角布置。调平底板12和垂直靠板10组合构成呈L型的仪器支座,以将检查仪整体架设在站台边沿。As shown in FIG. 4 , the leveling bottom plate 12 is provided with leveling bolts 8 and leveling blisters 9 , the levelness of the leveling bottom plate 12 can be adjusted through the leveling bolts 8 and can be checked through the leveling blisters 9 . As shown in FIGS. 1 to 3 , a vertical backing plate 10 is fixedly arranged at one end of the leveling bottom plate 12 , and the vertical backing plate 10 and the leveling bottom plate 12 are arranged at a vertical angle. The combination of the leveling base plate 12 and the vertical backing plate 10 forms an L-shaped instrument support, so that the inspection instrument is erected on the edge of the platform as a whole.
结合图1和图3所示,数据采集系统包括采集控制器3和移动电源5,其中采集控制器3安装在外壳6的内部,其接收激光测距传感器1和倾角传感器2的测量数据;移动电源5可置于调平底板12上,其为激光测距传感器1、倾角传感器和采集控制3供电。Shown in conjunction with Fig. 1 and Fig. 3, data acquisition system comprises acquisition controller 3 and mobile power supply 5, and wherein acquisition controller 3 is installed in the inside of housing 6, and it receives the measurement data of laser ranging sensor 1 and inclination sensor 2; The power supply 5 can be placed on the leveling base plate 12, which supplies power for the laser ranging sensor 1, the inclination sensor and the acquisition control 3.
如图1所示,手持终端测量系统包括手持终端机11,手持终端机11可置于调平底板12之上。手持终端机11与采集控制器3之间构成无线数据连接交互,从而使手持终端机11可接收采集控制器3所采集的测量数据。As shown in FIG. 1 , the handheld terminal measurement system includes a handheld terminal 11 , which can be placed on a leveling base 12 . The handheld terminal 11 and the collection controller 3 form a wireless data connection interaction, so that the handheld terminal 11 can receive the measurement data collected by the collection controller 3 .
本实施例的工作方法如下:The working method of this embodiment is as follows:
1)将检查仪外壳6打开,将垂直靠板10贴紧站台18的边沿,如图5所示。测量前,连接移动电源5与采集控制主板3电源端口,按检查仪开关,指示灯闪烁,在手持终端机11打开测量软件,连接测量设备,指示灯长亮,每次测量时,先调节底板上的调平旋钮8,使调平水泡9处于正中间位置。1) Open the casing 6 of the inspection instrument, and stick the vertical support plate 10 to the edge of the platform 18, as shown in Figure 5. Before the measurement, connect the mobile power supply 5 and the power port of the acquisition control main board 3, press the switch of the tester, the indicator light flashes, open the measurement software on the handheld terminal 11, connect the measurement equipment, the indicator light is always on, and adjust the bottom plate first for each measurement The leveling knob 8 on the top makes the leveling bubble 9 be in the middle position.
2)之后在手持终端机11点击开始测量或下一组,此时检查仪激光测距传感器1会自动打开,两激光测距传感器1的激光线照射到轨道上。转动操作杆16和水平旋转机构15,使两激光点正好打在站台近端的钢轨19的轨脚处,固定旋转旋钮,进行近端钢轨的数据采集;继续转动操作杆16和水平旋转机构15,使两激光点正好打在站台远端的钢轨19的轨脚处,紧固旋转固定旋钮14,进行远端钢轨的数据采集;结合两个数据便可以计算得到站台轨心距和竖高的测量值,同时测量的数据也保存到手持终端机11上,以备后续查看或者导入数据管理系统。2) After that, click on the hand-held terminal 11 to start measurement or next group. At this time, the laser distance measuring sensor 1 of the inspection instrument will be automatically turned on, and the laser lines of the two laser distance measuring sensors 1 will be irradiated on the track. Rotate the operation lever 16 and the horizontal rotation mechanism 15, so that the two laser points just hit the rail foot of the rail 19 at the near end of the platform, fix the rotary knob, and carry out the data collection of the proximal rail; continue to rotate the operation lever 16 and the horizontal rotation mechanism 15 , so that the two laser points just hit the rail foot of the rail 19 at the far end of the platform, tighten and rotate the fixed knob 14, and carry out data collection of the far-end rail; combining the two data, the distance between the rail center and the vertical height of the platform can be calculated. The measured value and the measured data are also saved to the handheld terminal 11 for subsequent viewing or import into the data management system.
本实施例在具体实施时:在外壳6的顶部设置有手提把手17,便于检测人员移运检查仪。When this embodiment is actually implemented: a hand handle 17 is provided on the top of the housing 6 to facilitate the inspection personnel to move the inspection instrument.
本实施例适用的测量对象为客运专线铁路站台和客货共线高速铁路站台,能够测量其所处位置的轨心距和竖高。The measurement objects applicable to this embodiment are passenger-dedicated railway platforms and passenger-cargo high-speed railway platforms, and can measure the track center distance and vertical height of their positions.
其中,轨心距指以大地为测量基准,在垂直于线路中心线的断面内,站台侧面的最近点距两轨顶连线中点所在铅垂线的距离。Among them, the track center distance refers to the distance from the nearest point on the side of the platform to the vertical line where the midpoint of the line connecting the two rail tops is located in a section perpendicular to the center line of the line, taking the earth as the measurement reference.
竖高指以大地为测量基准时,在垂直于线路中心线的断面内,站台边缘的最高点距两轨顶连线中点所在水平线的垂直高度。The vertical height refers to the vertical height from the highest point on the edge of the platform to the horizontal line where the midpoint of the line connecting the tops of the two rails is located in a section perpendicular to the center line of the line when the earth is used as the measurement reference.
本实施例的测量范围根据《铁路技术管理规程》与《标准轨距铁路建筑限界》规定的站台建筑限界而制定,并符合《铁路建筑实际限界测量和数据格式》规定的测量允许偏差的要求。具体测量范围是:The measurement range of this embodiment is formulated according to the platform building limits stipulated in the "Railway Technical Management Regulations" and "Standard Gauge Railway Building Limits", and meets the requirements of the measurement allowable deviation stipulated in the "Railway Building Actual Limit Measurement and Data Format". The specific measurement range is:
1)轨心距测量范围:1500-2000mm,测量偏差:±5mm;1) Measurement range of track center distance: 1500-2000mm, measurement deviation: ±5mm;
2)竖高测量范围:1000-1400mm,测量偏差:±5mm;2) Vertical height measurement range: 1000-1400mm, measurement deviation: ±5mm;
本实施例所使用内置大容量移动电源供电,最大连续工作时间为12h。适用于各种环境下铁路站台限界的测量要求,具有可靠的电气保护装置,整机结构简单,测量过程方便快捷,工作安全可靠。The built-in large-capacity mobile power supply used in this embodiment has a maximum continuous working time of 12 hours. It is suitable for the measurement requirements of railway platform boundaries in various environments, has a reliable electrical protection device, the whole machine has a simple structure, the measurement process is convenient and fast, and the work is safe and reliable.
虽然以上实施例已经参照附图对本实用新型目的的构思和实施例做了详细说明,但本领域普通技术人员可以认识到,在没有脱离权利要求限定范围的前提条件下,仍然可以对本实用新型作出各种改进和变换,故在此不一一赘述。Although the above embodiments have described in detail the conception and embodiments of the purpose of the utility model with reference to the accompanying drawings, those of ordinary skill in the art can recognize that the utility model can still be made without departing from the scope of the claims. There are various improvements and transformations, so details will not be repeated here.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111637863A (en) * | 2020-07-10 | 2020-09-08 | 沈阳铁道科学技术研究所有限公司 | A kind of railway non-intrusive line mode housing construction equipment detection device and method |
| RU235736U1 (en) * | 2024-11-25 | 2025-07-15 | Общество С Ограниченной Ответственностью "Мобильные Системы Диагностики Холдинг" | DISTANCE MEASURING DEVICE |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111637863A (en) * | 2020-07-10 | 2020-09-08 | 沈阳铁道科学技术研究所有限公司 | A kind of railway non-intrusive line mode housing construction equipment detection device and method |
| RU235736U1 (en) * | 2024-11-25 | 2025-07-15 | Общество С Ограниченной Ответственностью "Мобильные Системы Диагностики Холдинг" | DISTANCE MEASURING DEVICE |
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