CN207746703U - A kind of band exhaust-gas treatment gear box casing production line - Google Patents
A kind of band exhaust-gas treatment gear box casing production line Download PDFInfo
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- CN207746703U CN207746703U CN201721776120.6U CN201721776120U CN207746703U CN 207746703 U CN207746703 U CN 207746703U CN 201721776120 U CN201721776120 U CN 201721776120U CN 207746703 U CN207746703 U CN 207746703U
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- box casing
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Abstract
The utility model is related to gear box casing production fields, disclose a kind of band exhaust-gas treatment gear box casing production line, machine barrel is heated by heater wire ring layer, prevent the molten metal cooled and solidified in machine barrel, influence die casting, the heat distributed by machine barrel is absorbed by more thermal conductive water pipes being arranged in heat-conducting layer and Duo Gen heat-conducting oil pipes, waste heat is passed by thermal conductive water pipe and heat-conducting oil pipes, thermal conductive water pipe transfers heat into boiler, to prepare hot water use, heat-conducting oil pipes transfer heat into die casting, so that die casting preheats, in addition the setting of heat insulation layer makes machine barrel have good adiabatic heat insulating effect, make full use of the heat that machine barrel distributes.
Description
Technical field
The utility model is related to gear box casing production field, specifically a kind of band exhaust-gas treatment gear box casing lifes
Producing line.
Background technology
Automobile-used gear box casing is generally alumiaum article, has the excellent characteristics such as damping.
It is needed in the production process of gear box casing by the processes such as aluminium ingot fusing, die casting, cooling, machining, sandblasting, base
In the factors such as human cost the considerations of, gear box casing production line all the more automates, is intensive, is intelligent, will be in production procedure
Each equipment, such as die casting machine, machining center, sand-blasting machine organically combine and connect integral, greatlys improve production efficiency,
Reduce production cost.
And in the production line of gear box casing, die casting machine is the machine for compression casting.Including hot pressing room and cold pressing
Two kinds of room.Molten metal bath pressure is put into machine barrel by die casting machine, and then molten metal bath injection is arrived under pressure again
It is cooled and shaped in mold, solid metal casting is obtained after die sinking, molten metal in the prior art can go out after being injected into machine barrel
The phenomenon that existing cooled and solidified, die casting is influenced, while the heat that machine barrel distributes can be wasted.
Utility model content
For overcome the deficiencies in the prior art, the utility model provides a kind of band exhaust-gas treatment gear box casing production line,
Machine barrel is heated by heater wire ring layer, the molten metal cooled and solidified in machine barrel is prevented, influences die casting, passes through machine barrel institute
The heat distributed is absorbed by more thermal conductive water pipes being arranged in heat-conducting layer and Duo Gen heat-conducting oil pipes, and machine barrel is made full use of to distribute
Heat.
The utility model solves technical solution used by its technical problem：
A kind of band exhaust-gas treatment gear box casing production line includes die casting machine, machining center, sand-blasting machine and conveying dress
It sets, the die casting machine is connected with machining center by conveying device, and the machining center passes through conveying device phase with sand-blasting machine
Connection, the die casting machine includes machine barrel, and heating device and heat collector are provided on the machine barrel, and the heating device includes
There are the heater wire ring layer being wrapped on machine barrel and interlayer, the interlayer to be arranged outside heater wire ring layer, the heat collector includes
There is heat-conducting layer, more thermal conductive water pipes and Duo Gen heat-conducting oil pipes are provided in the heat-conducting layer, the heat-conducting layer is arranged outside interlayer,
It is provided with heat insulation layer outside the heat-conducting layer, is provided with trim ring outside the heat insulation layer, the heat-conducting oil pipes are connected with die casting, institute
It states thermal conductive water pipe and is connected with boiler, be provided with into Tang Kou above described machine barrel one end, further include having host, smelting furnace, cold sending
Band, air cooling equipment send soup device and pick-off unit, and the smelting furnace setting is described that the setting of soup device is sent to exist in host right forward side
On the right side of host, the pick-off unit is arranged above host, described cold band to be sent to be arranged in host left and be connected with air cooling equipment
It connects, described that soup device is sent to be provided with column, the column is provided with turntable, first mechanical arm is provided on the turntable,
Soup ladle is provided in the first mechanical arm, the pick-off unit includes cape, and traverse feed dress is provided on the cape
It sets, longitudinal feeding device is provided on the cross feed device, vertical feed arrangement is provided on the longitudinal feeding device,
Taking mechanical hand is provided on the vertical feed arrangement, cold send is fixedly installed multiple cold blowing fans with top, described
Air cooling equipment include multiple cooling fans and it is multiple turn fixing device, the cold blowing fan and cooling fan are provided with wind direction adjusting
Device, the cold blowing fan are in lateral arrangement, and for the cooling fan in being longitudinally arranged, the die casting machine is connected with exhaust-gas treatment dress
It sets, the emission-control equipment includes adjustable smoking head, and smoking fan, the adjustable smoking are provided in the adjustable smoking head
Head is connected with smoking air hose, and the smoking air hose is connected with reinforcement wind turbine, and the reinforcement fan outlet is connected with deduster, institute
The outlet for stating deduster is connected with water-bath purifying column, and water-bath purifying column top is provided with steam trap, and the water-bath is net
Change and be provided with multiple sprinkler tips in tower, the sprinkler tip is connected with water service pipe, and the water service pipe is arranged in water-bath purifying column
Right side, the water service pipe are connected with water purifying tank, and the water service pipe is provided with water circulating pump, and the water purifying tank setting is purified in water-bath
Tower lower part, the sand-blasting machine include blast room, and portal frame is provided in the blast room, is provided with and hangs on the portal frame
Have, is connected with tornadotron in the blast room, the tornadotron is connected with sandblasting blower fan group, and the sandblasting blower fan group is connected with always
Pipe, the manifold, which is connected with, inhales sand air hose, and the suction sand air hose is connected with dust suction chamber, and the dust suction chamber is connected with sweep-up pipe, institute
It states sweep-up pipe and is connected with dust absorption fan, the blast room is also associated with sand suction pipe, and the dust suction chamber is provided with solenoid valve, described molten
Stove is provided with switch fire door and the first interlocking module, and the switch fire door and the first interlocking module are connected, described to send soup device
It is provided with the second interlocking module, first interlocking module and the second interlocking module are connected, and the smelting furnace further includes having crucible,
It is provided with heater on the outside of the crucible, combuster is set below the crucible, the combustion chamber is connected with burner, described
Burner and heater are connected with terminal box.
Further, further include having controller, the machine barrel is provided with temperature sensor, the controller and temperature sensing
Device is connected.
Further, the more thermal conductive water pipes are serially connected.
Further, the heat-conducting oil pipes are serially connected.
Further, the controller is provided with flow-control module.
Further, it is provided with rubber ring layer on the inside of the trim ring.
Further, asbestos are provided in the heat insulation layer.
The utility model has the beneficial effects that：Machine barrel is heated by heater wire ring layer, prevents the melting in machine barrel
Metal cooled and solidified, influences die casting, and the heat distributed by machine barrel is by more thermal conductive water pipes being arranged in heat-conducting layer and Duo Gen
Heat-conducting oil pipes are absorbed, and are passed waste heat by thermal conductive water pipe and heat-conducting oil pipes, and thermal conductive water pipe transfers heat into heat
Water tank, to prepare hot water use, heat-conducting oil pipes transfer heat into die casting, so that die casting preheats, other heat insulation layer
Setting so that machine barrel is had good adiabatic heat insulating effect.
Description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of machine barrel；
Fig. 3 is the structural schematic diagram of emission-control equipment；
Fig. 4 is the structural schematic diagram of sand-blasting machine；
Fig. 5 is the structural schematic diagram of smelting furnace.
Specific implementation mode
Referring to Fig.1~5, a kind of band exhaust-gas treatment gear box casing production line, includes die casting machine, machining center, sandblasting
Machine and conveying device, die casting machine are connected with machining center by conveying device, and machining center passes through conveying device with sand-blasting machine
It is connected, die casting machine will be transported to machining center after gear box casing die cast by conveying device, by machining center to tooth
Wheel tank shell is machined out, and gear box casing, which is transported to sand-blasting machine, by conveying device again after the completion of machining carries out sandblasting,
Automation, intensive, intelligence degree is high, greatlys improve production efficiency, reduces production cost, and die casting machine includes machine barrel 1,
Be provided with heating device and heat collector on machine barrel 1, heating device include the heater wire ring layer 2 being wrapped on machine barrel 1 and every
Layer 3 is provided with heating coil in heater wire ring layer 2, and to be heated to machine barrel 1, interlayer 3 is arranged outside heater wire ring layer 2, collection
Thermal includes heat-conducting layer 4, is provided with more thermal conductive water pipes and Duo Gen heat-conducting oil pipes in heat-conducting layer 4, the setting of heat-conducting layer 4 every
Outside layer 3, interlayer 3 separates heater wire ring layer 2 and heat-conducting layer 4, and heat insulation layer 5 is provided with outside heat-conducting layer 4, is provided with outside heat insulation layer 5
Each layer on machine barrel 1 is fixed in trim ring 6, trim ring 6, and heat-conducting oil pipes are connected with die casting, and thermal conductive water pipe is connected with hot water
Case is provided with above 1 one end of machine barrel into soup mouth 7, and molten metal further includes having host 13, smelting furnace 8 by entering into soup mouth 7
(by ingot melts at molten metal for die casting), cold send band 9 (die casting come out to die casting is conveyed and cooled down), wind
Device for cooling 10 (being carried out to die casting air-cooled) send soup device 11 (molten metal is sent to machine barrel 1) and pick-off unit 12 (to pressure
Cast out the die casting come and carry out pickup), the setting of smelting furnace 8 send the setting of soup device 11 on the right side of host 13 in 13 right forward side of host,
Convenient for molten metal is sent to machine barrel 1, pick-off unit 12 is arranged above host 13, is convenient for pickup, cold that band 9 is sent to be arranged in master
13 left of machine is simultaneously connected with air cooling equipment 10, and soup device 11 is sent to be provided with column 14, and column 14 is provided with turntable 15, rotation
Platform 15 rotates, the degree of freedom with both direction, is provided with first mechanical arm 16 on turntable 15, is arranged in first mechanical arm 16
It includes cape 18 to have soup ladle 17, pick-off unit 12, is provided with cross feed device 19 on cape 18, on cross feed device 19
It is provided with longitudinal feeding device 20, vertical feed arrangement 21 is provided on longitudinal feeding device 20, is set on vertical feed arrangement 21
Be equipped with taking mechanical hand, by cross feed device 19, longitudinal feeding device 20, vertical feed arrangement 21 and taking mechanical hand into
Row pickup, and by the die casting that die casting comes out be put into it is cold send on band 9, it is cold that the top of band 9 is sent to be fixedly installed multiple cold blowing fans 22,
Air cooling equipment 10 include multiple cooling fans 23 and it is multiple turn fixing device 24, fixing device 24 can be turned to clamping on it
The die casting that die casting comes out is rotated, and in order to fully air-cooled, cold blowing fan 22 and cooling fan 23 are provided with wind direction and adjust dress
25 are set, multi-angle is blown, and is cooled down with the die casting come out to die casting, and cold blowing fan 22 is in lateral arrangement, side conveying
Side cools down, and cooling fan 23 is cooled down in being longitudinally arranged convenient for more than one piece, and die casting machine is connected with emission-control equipment, emission-control equipment
Include adjustable smoking head 26, adjustable smoking head 26 is arranged in 8 side of smelting furnace, and the exhaust gas sent out to smelting furnace 8 absorbs, can
It adjusts and is provided with smoking fan 27 in smoking head 26, exhaust emissions, adjustable smoking head 26 is prevented to be connected with smoking air hose 28, pass through smoking
Air hose 28 transmits exhaust gas, and smoking air hose 28, which is connected with, reinforces wind turbine 29, reinforces exhaust gas transmission, reinforces 29 air outlet of wind turbine and is connected with
Deduster 30 filters off the miscellaneous dirt in exhaust gas, and the outlet of deduster 30 is connected with water-bath purifying column 31, and it is net to carry out exhaust gas by liquid
Change, 31 top of water-bath purifying column is provided with steam trap 32, detaches steam, and multiple watering sprays are provided in water-bath purifying column 31
First 33, sprinkler tip 33 is connected with water service pipe 34, and the setting of water service pipe 34 is on 31 right side of water-bath purifying column, convenient for safeguarding, water service pipe
34 are connected with water purifying tank 35, and water service pipe 34 is provided with water circulating pump 36, can recycle the scavenging solution in water purifying tank 35, water purification
The setting of pond 35 is equipped with discharge outlet and water inlet in 31 lower part of water-bath purifying column, water purifying tank 35, new convenient for discharge waste liquid or supplement
Scavenging solution, sand-blasting machine include blast room 37, and portal frame 38 is provided in blast room 37, suspender 39 is provided on portal frame 38,
Die casting can be put into bulk on suspender 39, be lifted up into blast room 37 by portal frame 38, is connected in blast room 37
Tornadotron 40, makes sand grains uniformly spray, and tornadotron 40 is connected with sandblasting blower fan group 41, and power, spray are provided by sandblasting blower fan group 41
Sand blower fan group 41 is connected with manifold 42, and manifold 42, which is connected with, inhales sand air hose 43, inhales sand air hose 43 and is connected with dust suction chamber 44, dust suction chamber
44 are connected with sweep-up pipe 45, and sweep-up pipe 45 is connected with dust absorption fan 46, play the role of dust suction, and blast room 37 is also associated with sand suction pipe
47, dust suction chamber 44 is provided with solenoid valve 48, and smelting furnace 8 is provided with switch fire door and the first interlocking module, switchs fire door and first
Dynamic model block is connected, and soup device 11 is sent to be provided with the second interlocking module, and the first interlocking module and the second interlocking module are connected, and leads to
It crosses the first interlocking module and the second interlocking module carries out coordinated signals, when soup ladle 17 is close to switch fire door, switch fire door is opened, when
Soup ladle 17 leaves switch fire door, and switch fire door is closed, and smelting furnace 8 further includes having crucible 49, durable, and 49 outside of crucible is provided with
Heater 50 is heated by heater 50, and combuster 51 is arranged in 49 lower section of crucible, and combustion chamber 51 is connected with burner
52, other than it can be heated by heater 50, it can also be heated by burner 52, burner 52 and heater
50 are connected with terminal box.
Machine barrel 1 is heated by heater wire ring layer 2, the molten metal cooled and solidified in machine barrel 1 is prevented, influences to press
Casting, the heat distributed by machine barrel 1 are absorbed by the more thermal conductive water pipes and Duo Gen heat-conducting oil pipes being arranged in heat-conducting layer 4,
Waste heat is passed by thermal conductive water pipe and heat-conducting oil pipes, thermal conductive water pipe transfers heat into boiler, is made with preparing hot water
With heat-conducting oil pipes transfer heat into die casting, and so that die casting preheats, the in addition setting of heat insulation layer 5 makes machine barrel 1 have
Good adiabatic heat insulating effect, the heat for making full use of machine barrel 1 to distribute.
In the present embodiment, it is preferred that further include having controller, machine barrel 1 is provided with temperature sensor, and controller is passed with temperature
Sensor is connected, and the temperature information of machine barrel 1 is passed to controller by temperature sensor, and controller again carries out heater wire ring layer 2
Control, and the temperature of machine barrel 1 is adjusted.
In the present embodiment, it is preferred that more thermal conductive water pipes are serially connected, and have better heat-transfer effect.
In the present embodiment, it is preferred that heat-conducting oil pipes are serially connected, and have better heat-transfer effect.
In the present embodiment, it is preferred that controller is provided with flow-control module, can be in thermal conductive water pipe and heat-conducting oil pipes
Flow controlled, with Heat Transfer Control.
In the present embodiment, it is preferred that 6 inside of trim ring is provided with rubber ring layer, prevents from loosening, and ensures trim ring 6 on machine barrel 1
Each layer fixation.
In the present embodiment, it is preferred that be provided with asbestos in heat insulation layer 5, there is good adiabatic heat insulating effect.
The above, the only better embodiment of the utility model, but the utility model is not limited to above-mentioned reality
Example is applied, as long as it reaches the technique effect of the utility model with any same or similar means, should all fall into the utility model
Within protection domain.
Claims (7)
1. a kind of band exhaust-gas treatment gear box casing production line, it is characterised in that：Include die casting machine, machining center, sand-blasting machine
And conveying device, the die casting machine are connected with machining center by conveying device, the machining center passes through defeated with sand-blasting machine
Device is sent to be connected, the die casting machine includes machine barrel (1), is provided with heating device and heat collector on the machine barrel (1), institute
It includes the heater wire ring layer (2) being wrapped on machine barrel (1) and interlayer (3) to state heating device, and interlayer (3) setting is being heated
Outside, the heat collector includes heat-conducting layer (4) to coil layer (2), and more thermal conductive water pipes and more are provided in the heat-conducting layer (4)
Root heat-conducting oil pipes, the heat-conducting layer (4) setting interlayer (3) outside, be provided with heat insulation layer (5) outside the heat-conducting layer (4), it is described absolutely
It is provided with trim ring (6) outside thermosphere (5), the heat-conducting oil pipes are connected with die casting, and the thermal conductive water pipe is connected with boiler, institute
It states and is provided with above machine barrel (1) one end into Tang Kou (7), the sand-blasting machine includes blast room (37), the blast room (37)
On be provided with portal frame (38), suspender (39) is provided on the portal frame (38), whirlwind is connected on the blast room (37)
It manages (40), the tornadotron (40) is connected with sandblasting blower fan group (41), and the sandblasting blower fan group (41) is connected with manifold (42), institute
It states manifold (42) and is connected with and inhale sand air hose (43), the suction sand air hose (43) is connected with dust suction chamber (44), the dust suction chamber (44)
It is connected with sweep-up pipe (45), the sweep-up pipe (45) is connected with dust absorption fan (46), and the blast room (37) is also associated with suction sand
It manages (47), the dust suction chamber (44) is provided with solenoid valve (48).
2. a kind of band exhaust-gas treatment gear box casing production line according to claim 1, it is characterised in that：Further include having control
Device processed, the machine barrel (1) are provided with temperature sensor, and the controller is connected with temperature sensor.
3. a kind of band exhaust-gas treatment gear box casing production line according to claim 1, it is characterised in that：Described more are led
Hot-water line is serially connected.
4. a kind of band exhaust-gas treatment gear box casing production line according to claim 1, it is characterised in that：The conduction oil
Pipe is serially connected.
5. a kind of band exhaust-gas treatment gear box casing production line according to claim 2, it is characterised in that：The controller
It is provided with flow-control module.
6. a kind of band exhaust-gas treatment gear box casing production line according to claim 1, it is characterised in that：The trim ring
(6) inside is provided with rubber ring layer.
7. a kind of band exhaust-gas treatment gear box casing production line according to claim 1, it is characterised in that：The heat insulation layer
(5) asbestos are provided in.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721776120.6U CN207746703U (en) | 2017-12-14 | 2017-12-14 | A kind of band exhaust-gas treatment gear box casing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721776120.6U CN207746703U (en) | 2017-12-14 | 2017-12-14 | A kind of band exhaust-gas treatment gear box casing production line |
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| Publication Number | Publication Date |
|---|---|
| CN207746703U true CN207746703U (en) | 2018-08-21 |
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ID=63149556
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721776120.6U Active CN207746703U (en) | 2017-12-14 | 2017-12-14 | A kind of band exhaust-gas treatment gear box casing production line |
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| CN (1) | CN207746703U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114485213A (en) * | 2021-12-31 | 2022-05-13 | 江苏嵘泰工业股份有限公司 | Pure water circulating device of die-casting unit single machine |
-
2017
- 2017-12-14 CN CN201721776120.6U patent/CN207746703U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114485213A (en) * | 2021-12-31 | 2022-05-13 | 江苏嵘泰工业股份有限公司 | Pure water circulating device of die-casting unit single machine |
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