CN207735623U - A kind of bent axle twin tip drill of overhead tool magazine attacks center - Google Patents
A kind of bent axle twin tip drill of overhead tool magazine attacks center Download PDFInfo
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- CN207735623U CN207735623U CN201721671154.9U CN201721671154U CN207735623U CN 207735623 U CN207735623 U CN 207735623U CN 201721671154 U CN201721671154 U CN 201721671154U CN 207735623 U CN207735623 U CN 207735623U
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- crankshaft
- guide rail
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- tool magazine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本实用新型涉及曲轴加工领域,尤其涉及一种顶置刀库的曲轴双头钻攻中心。The utility model relates to the field of crankshaft processing, in particular to a crankshaft double-head drilling and tapping center with a top-mounted tool magazine.
背景技术Background technique
曲轴是发动机中的重要部件。它承受连杆传来的力,并将其转变为转矩通过曲轴输出并驱动发动机上其他附件工作。目前加工曲轴两端中心孔采用摇臂钻加工,无法实现主轴的精确定位,曲轴中心孔加工效率较低。The crankshaft is an important component in an engine. It bears the force transmitted by the connecting rod and converts it into torque through the crankshaft output and drives other accessories on the engine to work. At present, the center holes at both ends of the crankshaft are processed by radial drilling, which cannot realize the precise positioning of the main shaft, and the processing efficiency of the center holes of the crankshaft is low.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种可以实现主轴的精确定位并且增加了曲轴加工机构的有效加工范围的顶置刀库的曲轴双头钻攻中心。The technical problem to be solved by the utility model is to provide a crankshaft double-head drilling and tapping center with an overhead tool magazine that can realize precise positioning of the main shaft and increase the effective processing range of the crankshaft processing mechanism.
本实用新型是通过以下技术方案解决上述技术问题的:一种顶置刀库的曲轴双头钻攻中心,包括曲轴加工机构、曲轴夹持机构(7)、刀库(8)和刀具(9);The utility model solves the above-mentioned technical problems through the following technical solutions: a crankshaft double-head drilling center with an overhead tool magazine, including a crankshaft processing mechanism, a crankshaft clamping mechanism (7), a tool magazine (8) and a tool (9) );
所述曲轴加工机构包括Z轴导轨、X轴导轨、Y轴导轨、中托板(1)、立柱(2)和主轴(3);所述Z轴导轨水平设置,所述中托板(1)可移动地连接在所述Z轴导轨上;所述X轴导轨水平设置在所述中托板(1)上,所述X轴导轨与所述Z轴导轨相互垂直,所述立柱(2)可移动地连接在所述X轴导轨上;所述Y轴导轨竖直设置在所述立柱(2)上,所述主轴(3)可移动地连接在所述Y轴导轨上;所述主轴(3)连接主轴旋转电机;通过主轴在X、Y、Z三个方向上的移动实现精确定位;The crankshaft machining mechanism comprises a Z-axis guide rail, an X-axis guide rail, a Y-axis guide rail, a middle pallet (1), a column (2) and a main shaft (3); the Z-axis guide rail is arranged horizontally, and the middle pallet (1 ) is movably connected to the Z-axis guide rail; the X-axis guide rail is horizontally arranged on the middle support plate (1), the X-axis guide rail and the Z-axis guide rail are perpendicular to each other, and the column (2 ) is movably connected to the X-axis guide rail; the Y-axis guide rail is vertically arranged on the column (2), and the main shaft (3) is movably connected to the Y-axis guide rail; the The main shaft (3) is connected to the main shaft rotating motor; the precise positioning is realized by the movement of the main shaft in the three directions of X, Y and Z;
所述曲轴夹持机构(7)设在两个相对应的曲轴加工机构中间,曲轴水平连接在所述曲轴夹持机构(7)上,曲轴的两端分别对应两个曲轴加工机构的主轴(3);可以同时加工曲轴的两端端面,提高了生产效率,缩短了加工周期。Described crankshaft clamping mechanism (7) is located in the middle of two corresponding crankshaft processing mechanisms, crankshaft is horizontally connected on the described crankshaft clamping mechanism (7), and the two ends of crankshaft correspond to the main shaft of two crankshaft processing mechanisms respectively ( 3) The end faces of both ends of the crankshaft can be processed at the same time, which improves the production efficiency and shortens the processing cycle.
各曲轴加工机构的立柱(2)上分别连接有刀库(8),所述刀库(8)悬置在所述主轴(3)的上方,各刀库(8)上分别安装有若干刀具(9)。主轴沿Y轴导轨移动即可换刀,改变了现有机床主轴需归到换刀零点位置才可换刀的方式;刀库连接在立柱上,减少了切削液对刀库电机的影响,同时增加了曲轴加工机构的有效加工范围。The columns (2) of each crankshaft processing mechanism are respectively connected with tool magazines (8), and the tool magazines (8) are suspended above the main shaft (3), and several tool magazines (8) are respectively installed (9). The tool can be changed by moving the spindle along the Y-axis guide rail, which changes the way that the existing machine tool spindle needs to return to the zero position of the tool change before the tool can be changed; the tool magazine is connected to the column, which reduces the influence of cutting fluid on the tool magazine motor, and at the same time The effective processing range of the crankshaft processing mechanism has been increased.
作为优化的技术方案,所述Z轴导轨、X轴导轨和Y轴导轨均采用线轨。采用线轨结构,提高了加工精度和加工效率。As an optimized technical solution, the Z-axis guide rail, the X-axis guide rail and the Y-axis guide rail all use wire rails. The line rail structure is adopted to improve the processing accuracy and processing efficiency.
作为优化的技术方案,所述主轴(3)采用中心出水主轴。实现高速切削下对钻头的内冷却。As an optimized technical solution, the main shaft (3) adopts a central water outlet main shaft. Realize the internal cooling of the drill bit under high-speed cutting.
作为优化的技术方案,所述中托板(1)通过Z轴滚珠丝杠带动沿所述Z轴导轨移动,所述Z轴滚珠丝杠连接Z轴电机(4);所述立柱(2)通过X轴滚珠丝杠带动沿所述X轴导轨移动,所述X轴滚珠丝杠连接X轴电机(5);所述主轴(3)通过Y轴滚珠丝杠带动沿所述Y轴导轨移动,所述Y轴滚珠丝杠连接Y轴电机(6)。通过电机驱动滚珠丝杠运动实现进给,定位精度和传动效率较高。As an optimized technical solution, the middle support plate (1) is driven by a Z-axis ball screw to move along the Z-axis guide rail, and the Z-axis ball screw is connected to a Z-axis motor (4); the column (2) Driven by the X-axis ball screw to move along the X-axis guide rail, the X-axis ball screw is connected to the X-axis motor (5); the main shaft (3) is driven by the Y-axis ball screw to move along the Y-axis guide rail , the Y-axis ball screw is connected to the Y-axis motor (6). The feed is realized through the movement of the ball screw driven by the motor, and the positioning accuracy and transmission efficiency are high.
作为优化的技术方案,所述Z轴电机(4)、X轴电机(5)和Y轴电机(6)均采用伺服电机。提高了加工精度和加工效率。As an optimized technical solution, the Z-axis motor (4), the X-axis motor (5) and the Y-axis motor (6) all use servo motors. The machining accuracy and machining efficiency are improved.
作为优化的技术方案,所述刀库(8)采用旋转刀库,所述刀库(8)连接刀库旋转电机,所述刀具(9)安装在所述刀库(8)的一周。提高了换刀效率。As an optimized technical solution, the tool magazine (8) adopts a rotary tool magazine, the knife magazine (8) is connected to a knife magazine rotating motor, and the tool (9) is installed on a circle of the knife magazine (8). Improved tool change efficiency.
作为优化的技术方案,该钻攻中心还包括工作台(10)和床身(11),所述曲轴加工机构和所述工作台(10)沿Z轴方向并排固定在所述床身(11)上,所述曲轴夹持机构(7)固定在所述工作台(10)上。结构合理,运行效率高。As an optimized technical solution, the drilling and tapping center also includes a worktable (10) and a bed (11), and the crankshaft processing mechanism and the worktable (10) are fixed side by side on the bed (11) along the Z-axis direction. ), the crankshaft clamping mechanism (7) is fixed on the workbench (10). Reasonable structure and high operating efficiency.
作为优化的技术方案,该曲轴双头钻攻中心通过数控系统控制运行。通过系统控制,自动实现主轴定位、钻攻加工、换刀、冷却和X轴滚珠丝杠、Y轴滚珠丝杠、Z轴滚珠丝杠的润滑。As an optimized technical solution, the crankshaft double-head drilling center is controlled by a numerical control system. Through system control, spindle positioning, drilling and tapping, tool change, cooling and lubrication of X-axis ball screw, Y-axis ball screw and Z-axis ball screw are automatically realized.
本实用新型的优点在于:实现了主轴的精确定位,提高了曲轴中心孔的加工精度和加工效率;可以同时加工曲轴的两端端面,提高了生产效率,缩短了加工周期;刀库连接在立柱上,主轴沿Y轴导轨移动即可换刀,减少了切削液对刀库电机的影响,增加了曲轴加工机构的有效加工范围。The utility model has the advantages of: the precise positioning of the main shaft is realized, the machining accuracy and the machining efficiency of the crankshaft center hole are improved; both ends of the crankshaft can be machined at the same time, the production efficiency is improved, and the machining cycle is shortened; the tool magazine is connected to the column On the other hand, the tool can be changed by moving the main shaft along the Y-axis guide rail, which reduces the influence of cutting fluid on the motor of the tool magazine and increases the effective processing range of the crankshaft processing mechanism.
附图说明Description of drawings
图1是本实用新型顶置刀库的曲轴双头钻攻中心的结构示意图。Fig. 1 is a schematic structural view of the crankshaft double-head drilling and tapping center of the utility model overhead tool magazine.
具体实施方式Detailed ways
如图1所示,一种顶置刀库的曲轴双头钻攻中心,包括曲轴加工机构、曲轴夹持机构7、刀库8、刀具9、工作台10和床身11。As shown in FIG. 1 , a crankshaft double-head drilling center with an overhead tool magazine includes a crankshaft machining mechanism, a crankshaft clamping mechanism 7 , a tool magazine 8 , tools 9 , a workbench 10 and a bed 11 .
曲轴加工机构包括中托板1、立柱2、主轴3、Z轴导轨、X轴导轨、Y轴导轨、Z轴电机4、X轴电机5和Y轴电机6。The crankshaft processing mechanism includes a center support plate 1, a column 2, a main shaft 3, a Z-axis guide rail, an X-axis guide rail, a Y-axis guide rail, a Z-axis motor 4, an X-axis motor 5 and a Y-axis motor 6.
Z轴导轨水平设置,中托板1通过Z轴滚珠丝杠带动沿Z轴导轨移动,Z轴滚珠丝杠连接Z轴电机4;X轴导轨水平设置在中托板1上,X轴导轨与Z轴导轨相互垂直,立柱2通过X轴滚珠丝杠带动沿X轴导轨移动,X轴滚珠丝杠连接X轴电机5;Y轴导轨竖直设置在立柱2上,主轴3通过Y轴滚珠丝杠带动沿Y轴导轨移动,Y轴滚珠丝杠连接Y轴电机6。The Z-axis guide rail is set horizontally, and the middle support plate 1 moves along the Z-axis guide rail driven by the Z-axis ball screw, and the Z-axis ball screw is connected to the Z-axis motor 4; the X-axis guide rail is horizontally arranged on the middle support plate 1, and the X-axis guide rail and The Z-axis guide rails are perpendicular to each other, and the column 2 is driven by the X-axis ball screw to move along the X-axis guide rail. The X-axis ball screw is connected to the X-axis motor 5; the Y-axis guide rail is vertically arranged on the column 2, and the main shaft 3 passes through the Y-axis ball screw. The bar drives to move along the Y-axis guide rail, and the Y-axis ball screw is connected to the Y-axis motor 6 .
主轴3采用中心出水主轴,主轴3连接主轴旋转电机。The main shaft 3 adopts the central water outlet main shaft, and the main shaft 3 is connected with the main shaft rotating motor.
曲轴加工机构和工作台10沿Z轴方向并排固定在床身11上,曲轴夹持机构7固定在工作台10上;曲轴夹持机构7设在两个相对应的曲轴加工机构中间,曲轴水平连接在曲轴夹持机构7上,曲轴的两端分别对应两个曲轴加工机构的主轴3。The crankshaft processing mechanism and worktable 10 are fixed side by side on the bed 11 along the Z-axis direction, and the crankshaft clamping mechanism 7 is fixed on the workbench 10; the crankshaft clamping mechanism 7 is arranged in the middle of two corresponding crankshaft processing mechanisms, and the crankshaft is horizontal Connected to the crankshaft clamping mechanism 7, the two ends of the crankshaft correspond to the main shafts 3 of the two crankshaft processing mechanisms respectively.
各曲轴加工机构的立柱2上分别连接有刀库8,刀库8悬置在主轴3的上方,刀库8采用旋转刀库,各刀库8分别连接刀库旋转电机,各刀库8的一周分别通过BT40刀柄安装有12把刀具9。The column 2 of each crankshaft processing mechanism is respectively connected with a tool magazine 8, the tool magazine 8 is suspended above the main shaft 3, the tool magazine 8 adopts a rotary tool magazine, and each tool magazine 8 is respectively connected to the tool magazine rotating motor, and each tool magazine 8 12 knives 9 are installed respectively through BT40 tool holders in one week.
该曲轴双头钻攻中心通过数控系统控制运行。通过系统控制,自动实现主轴定位、钻攻加工、换刀、冷却和X轴滚珠丝杠、Y轴滚珠丝杠、Z轴滚珠丝杠的润滑。The crankshaft double-head drilling center is controlled by a numerical control system. Through system control, spindle positioning, drilling and tapping, tool change, cooling and lubrication of X-axis ball screw, Y-axis ball screw and Z-axis ball screw are automatically realized.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of the new protection.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721671154.9U CN207735623U (en) | 2017-12-05 | 2017-12-05 | A kind of bent axle twin tip drill of overhead tool magazine attacks center |
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| CN201721671154.9U CN207735623U (en) | 2017-12-05 | 2017-12-05 | A kind of bent axle twin tip drill of overhead tool magazine attacks center |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434619A (en) * | 2019-09-04 | 2019-11-12 | 玉环京洲数控机床有限公司 | A kind of compound multi-panel machining center in double-pole library |
| CN111390235A (en) * | 2020-05-08 | 2020-07-10 | 致友(长春)新能源汽车零部件制造有限公司 | Two-sided six special planes that punch of high-strength aluminum alloy frame bearing structure |
| CN111570918A (en) * | 2020-04-16 | 2020-08-25 | 湖北江汉建筑工程机械有限公司 | Processing device and processing technology for flat-head tower top section and rotary tower body |
-
2017
- 2017-12-05 CN CN201721671154.9U patent/CN207735623U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434619A (en) * | 2019-09-04 | 2019-11-12 | 玉环京洲数控机床有限公司 | A kind of compound multi-panel machining center in double-pole library |
| CN111570918A (en) * | 2020-04-16 | 2020-08-25 | 湖北江汉建筑工程机械有限公司 | Processing device and processing technology for flat-head tower top section and rotary tower body |
| CN111390235A (en) * | 2020-05-08 | 2020-07-10 | 致友(长春)新能源汽车零部件制造有限公司 | Two-sided six special planes that punch of high-strength aluminum alloy frame bearing structure |
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Granted publication date: 20180817 Termination date: 20201205 |