CN207730081U - Glueballs counts and glueballs form monitoring device - Google Patents
Glueballs counts and glueballs form monitoring device Download PDFInfo
- Publication number
- CN207730081U CN207730081U CN201721717870.6U CN201721717870U CN207730081U CN 207730081 U CN207730081 U CN 207730081U CN 201721717870 U CN201721717870 U CN 201721717870U CN 207730081 U CN207730081 U CN 207730081U
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- glueballs
- water
- controller
- detecting device
- filling
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Abstract
It includes filling body that glueballs, which is counted with glueballs form monitoring device, including filling body, service pipe is provided at the top of body filling, service pipe side wall is equipped with three-way pipe I, upper water-level detecting device, pressure release intake valve；It is equipped on the top for filling body and receives bulb and image collecting device；It is provided with ball screen in the middle part of body filling, the surrounding of ball screen is laid with height detecting device；It is equipped with the filling pipe with water injection valve and three-way pipe II, drainage pipeline, lower water-level detecting device in the lower part for filling body, is equipped with drain valve, metering pump, pressure gauge I and flowmeter successively on drainage pipeline, above-mentioned harvester and control valve are connect with controller.The utility model compares three changeless parameters of acquisition with the sample data in controller, it can quick and precisely judge glueballs number, the picture shot simultaneously by camera different angle, in playback it can be seen that the variation of glueballs volume and the impurity in receipts spherical tank, effectively monitor the formation of running glueballs.
Description
Technical field
The utility model is related to the countings of the glueballs in industrial water cooling shell-tube type condenser field and glueballs form monitoring device, especially
It is related to a kind of glueballs applied in glueballs on-line cleaning device and counts and glueballs form monitoring device.
Background technology
It is well known that it is more than 1000 square metres or more of water cooling shell-tube type condenser for area, due to water quality,
Major part is equipped with on-line cleaning equipment（Rubber ball system）, principle is using the glueballs inside rubber ball system, in circulating water flow
Speed is constantly cleaned by glueballs and condenser tube side inner surface under the action of pressure, is always maintained at table in condenser tube side
The cleaning in face, to improve the production efficiency of industrial enterprise, but rubber ball cleaning system verifies its effect quality in the process of running
Two most important indexs：But rubber ball cleaning system verifies two most important fingers of its effect quality in the process of running
Mark：First, ball collecting rate, so-called ball collecting rate are exactly：Ball collecting rate=（Receive ball number/pitch count）*%；Second is that running glueballs form
Variation；Glueballs form monitoring can monitor glueballs body shape changes size and glueballs surface dirt number, can also monitor
The impurity in spherical tank is received, so as to administrative staff's timely processing, to improve the cleaning performance of glueballs operation,；When receiving ball, greatly
The quantity for receiving ball is all manually calculated, artificial counting wants time-consuming and laborious, also will appear the problem of counting malfunctions for a long time；
There is a glueballs counter by photoelectricity pipeline and receive ball quantity to calculate, but exists and mispronounce and misread, count that accuracy rate is low, failure
Rate is high, gate time is long, and water resistance is big, the factors such as complicated, while being received by the glueballs counter of photoelectricity pipeline to calculate
Ball quantity can not be monitored the state of daily running glueballs.
Utility model content
The purpose of the utility model is to overcome artificial counting of the existing technology is time-consuming and laborious, easily occur for a long time
The problem of counting error, and ball quantity is received to calculate by the glueballs counter of photoelectricity pipeline, but exist and mispronounce and misread,
Count that accuracy rate is low, gate time is long, water resistance is big, complex structure and other problems, while the glueballs counter for passing through photoelectricity pipeline
Can not being monitored to the state of daily running glueballs for ball quantity is received to calculate, and is provided a kind of for rubber ball cleaning
Glueballs counting equipment on device.
To realize that the utility model aim, the technical solution adopted in the utility model are as follows：
A kind of glueballs count with glueballs form monitoring device, including fill body, be provided with service pipe at the top of body filling, serve a ball
Pipe side wall is equipped with three-way pipe I, and one end of I transverse tube of three-way pipe connects service pipe, and the other end of transverse tube is filled equipped with upper water level detecting
It sets, three-way pipe vertical tube is equipped with pressure release intake valve；It is equipped on the top for filling body and receives bulb and image collecting device；In filling body
Portion is equipped with ball screen, and the surrounding of ball screen is laid with height detecting device；It is equipped with the water injection pipe with water injection valve in the lower part for filling body
Road and three-way pipe II, one end of II transverse tube of three-way pipe are connected to body is filled, and the other end of II transverse tube of three-way pipe is connected to drainage pipeline,
II vertical tube of three-way pipe is equipped with lower water-level detecting device, is equipped with drain valve, metering pump, I and of pressure gauge successively on drainage pipeline
Flowmeter；The upper water-level detecting device, pressure release intake valve, image collecting device, height detecting device, drain valve, lower water level
Detection device, flowmeter, pressure gauge I and metering pump are connect with controller.
Filling body centre position, one mid water levels detection device is at least set.
Pressure gauge II is additionally provided on the drainage pipeline, pressure gauge II is arranged between drain valve and metering pump.
The image collecting device includes camera and image processor, the signal input of camera and image processor
End is connected, and the signal output end of image processor is connected with the signal input part of controller.
The ball screen is stainless steel ball screen.
The height detecting device is height sensor, is either laser ceilometer or is ultrasonic wave altitude meter.
The upper water-level detecting device, mid water levels detection device and lower water-level detecting device are liquid level sensor, or
Person is electrode-type liquid-level meter.
The controller can be PLC controller, or be DCS controllers, or be dsp controller.
It is time-consuming and laborious that the utility model using the above scheme solves artificial counting of the existing technology, for a long time
The problem of easy occurrence count error, and when receiving ball quantity by the glueballs counter of photoelectricity pipeline to calculate, but exist and mispronounce
With misread, count that accuracy rate is low, gate time is long, water resistance is big, complex structure and other problems, while being calculated by photoelectricity pipeline
Receive can not being monitored to the state of daily running glueballs for ball quantity.
Description of the drawings
Fig. 1 provides a kind of structural schematic diagram of glueballs counting and glueballs form monitoring device embodiment for the utility model.
Fig. 2 provides a kind of utilization flow chart of glueballs counting and glueballs form monitoring device embodiment for the utility model.
Specific implementation mode
The utility model is described further with reference to specific embodiment, so that those skilled in the art can be preferably
Understand technical solutions of the utility model.
Embodiment
A kind of glueballs of the utility model offer counts and glueballs form monitoring device embodiment, as shown in Figure 1, including filling body
1, service pipe 2 is provided at the top of body filling, service pipe side wall is equipped with three-way pipe I 3, one end connection hair of I 3 transverse tube of three-way pipe
The other end of bulb 2, transverse tube is equipped with upper water-level detecting device 4, and three-way pipe vertical tube is equipped with pressure release intake valve 5；Filling the upper of body 1
Portion, which is equipped with, receives bulb 10 and image collecting device 7；It is equipped with ball screen 8 at the middle part for filling body, the surrounding of ball screen is laid with height
Detection device 9；Fill body 1 lower part be equipped with filling pipe 13 and three-way pipe II with water injection valve 19, the one of II transverse tube of three-way pipe
End is connected to body is filled, and the other end of II transverse tube of three-way pipe is connected to drainage pipeline 11, and II vertical tube of three-way pipe is examined equipped with lower water level
Device 6 is surveyed, is equipped with drain valve 12, metering pump 16, pressure gauge I 15 and flowmeter 14 successively on drainage pipeline 11；The upper water
Level detecting apparatus 4, pressure release intake valve 5, image collecting device 7, height detecting device 9, drain valve 12, lower water-level detecting device 6,
Flowmeter 14, pressure gauge I 15 and metering pump 16 are connect with controller；The height detecting device 9 is height sensor, or
For laser ceilometer, or it is ultrasonic wave altitude meter；The upper water-level detecting device 4, mid water levels detection device 17 and lower water
Level detecting apparatus 6 is liquid level sensor, or is electrode-type liquid-level meter；The controller can be PLC controller, or be
DCS controllers, or be dsp controller.
It is well known that pressure gauge is used for measuring and indicating that the size of pressure in drainage pipeline, pressure gauge can inform monitoring
The practical pressure-bearing of personnel's pipeline avoids the crisis safety caused by pipe bursting caused by pressure is excessive.The present embodiment is measuring
The import of pump 16 is provided with pressure gauge I 15, and the operating condition that pressure gauge I 15 can be pumped with monitoring and metering, monitoring personnel is according to control
The relevant information of device acquisition tells whether metering pump is in normal operating condition in time, while being also used as sometimes
A mark of pump capacity is measured, thus one sensitive, accurate pressure gauge is set in the outlet of metering pump, so as to monitoring personnel
Equipment is correctly operated according to relevant information, it is ensured that the operation that equipment can safely, economic.
At the end of glueballs on-line cleaning system scavenging period is both incited somebody to action, controller first determines whether water in storage glueballs tank body
Whether volume reaches the position of water-level detecting device, when the volume height of water in tank body reaches the position of upper water-level detecting device
When, it terminates and condenser is cleaned；Glueballs number system is started by controller, starts the water in drain tank body, when water in tank body
When volume drops to lower water-level detecting device position, metering pump stops draining, and controller controls image collecting device, height detection
Device, flowmeter and metering pump etc. acquire related data, and the related data that above-mentioned detection device detects is through data collecting system
It is transferred to controller, controller is to being calculated and being compared with the original sample data of controller after Correlation method for data processing, in turn
Rapidly and accurately obtain the number of glueballs.
It is set with the monitoring of glueballs form to make those skilled in the art be better understood from a kind of glueballs counting of present invention offer
Standby embodiment, now to controller, how the related data that processing detection device obtains is briefly described：
The first step, controller can be obtained according to flowmeter 14 and metering pump 16 is placed with the water that the filling body of N number of glueballs is discharged
Volume, be denoted as V water, the volume of each wet rubber ball is denoted as V glue, fills the volume of body, the volume of wet bulb in glueballs number system intelligence
It being had learned that when can learn, is denoted as V fillings, the number of glueballs is denoted as N, N=（V filling-V water）/ V glue；Second step, controller control figure
As the data of glueballs accumulation after harvester 7 and the acquisition draining of height detecting device 9 and data are handled, then, control
Device is by processed data（Both glueballs flat image and glueballs height in tank body in tank body）It is adopted with controller Intelligentized learning process
The data for collecting database are calculated and are compared, and then calculate the quantity of glueballs, in this way in terms of two fast and accurately
Go out the number of glueballs, and the number of glueballs is mutually authenticated.
Pressure gauge II 18 is additionally provided on drainage pipeline 11 in the present embodiment, the setting of pressure gauge II is in drain valve 12 and meter
Between amount pump 16.If only in the outlet of metering pump 16, setting pressure gauge I 15 can not transport equipment when I 15 failure of pressure gauge
Capable state passes out, and therefore, the present embodiment is not only provided with pressure gauge I 15 in the outlet of metering pump 16, in metering pump
Import is also provided with pressure gauge II 18, and the effect of pressure gauge II 18 is identical as the effect of pressure gauge I 15.When one of pressure gauge
When failure, another pressure gauge can still monitor related data, still can guarantee the operation of equipment safety economy, to sum up institute
It states, compares a pressure gauge, two pressure gauges cooperate and the operation of equipment safety economy can be effectively ensured.
In order to improve the present embodiment, one mid water levels detection device 17 is set close to centre position in tank body 1.
After condenser is cleaned in termination, starts glueballs and count with glueballs form monitoring system to glueballs progress counting process
In, the controller control drain valve 12 in glueballs number system is opened, and during draining, mid water levels detection device 17 can
Whether whether the water level that body is filled with detection declines, normally decline before the deadline, if mid water levels detection device is examined always
The decline of water level is not detected, monitoring personnel judges whether to break down by relevant information, and then carries out relevant processing.
The image collecting device 7 includes camera and image processor, and the signal of camera and image processor is defeated
Enter end to be connected, the signal output end of image processor is connected with the signal input part of controller；The photosensitive position of camera is CCD
Sensor.
The ball screen 8 is stainless steel ball screen, and compared with the ball screen of other materials, stainless steel ball screen not will produce
The advantages of burn into spot corrosion, corrosion or abrasion, it is applicable to adverse circumstances（The indoor external environment such as wet, soda acid）Under.
The method of counting to glueballs of the present embodiment is as follows, and according to practical experience for many years, controller is first by common glue
For ball number into row representing record, analogy method is as follows：
Step 101, controller remote control water injection valve and pressure release intake valve 5 are opened, and drain valve 12 and metering pump 16 are closed,
The tank body for holding glueballs is filled into water, controller remote control water injection valve is closed；
Step 102, controller remote control drain valve 12, metering pump 16 are opened, the draining of 14 detecting step 101 of flowmeter
Flow, controller by storage to controller after the drain discharge passed over by flowmeter processing, let out by controller remote control
Air valve 5, drain valve 12, metering pump 16 is pressed into close；
Step 103, after the glueballs soaked being put into tank body 1, controller remote control water injection valve and pressure release intake valve 5 are beaten
It opens, drain valve 12 and metering pump 16 are closed, and the tank body for holding glueballs are filled water, controller remote control water injection valve is closed；
Step 104, controller remote control drain valve 12 is opened, the drain discharge of 14 detecting step 103 of flowmeter, control
Device will store after the drain discharge passed over by flowmeter processing into controller, controller remote control pressure release intake valve 5,
Drain valve 12, metering pump 16 are closed；
Step 105, glueballs piling height after the draining of 9 detecting step 104 of height detecting device, controller fill height detection
It sets after the data processing of 9 acquisitions in controller；
Step 106, the plane of glueballs piling height is taken pictures after the draining of 7 acquisition step 104 of image collecting device, is controlled
After device handles the picture of image acquisition device in storage to controller；
Step 107, when the number of glueballs is N0, n times are repeated to step 103 to step 106；
Step 108, when the number of glueballs is N1, n times are repeated to step 103 to step 106；
Step 108, when the number of glueballs is N2, n times are repeated to step 103 to step 106；
Step N repeats n times when the number of glueballs is NN to step 103 to step 106.
In actual operation, after the cleaning to condenser, controller remote control water injection valve is closed, drain valve 12
It opens, glueballs is made to enter ball screen, then, controller startup counts glueballs, and detailed process is as follows, as shown in Figure 2.
Controller initiates water filling instruction, and remote control water injection valve and pressure release intake valve 5 are opened, held in the tank body of glueballs
Liquid level is begun to ramp up, and when touching upper water-level detecting device, illustrates that filling body fills water, injection is stopped letter by upper water-level detecting device
Controller number is passed to, controller remote control water injection valve is closed, and sends out the instruction that drain valve 12 and metering pump 16 are opened,
Draining starts, and mid water levels detection device 17 and lower water-level detecting device 6 detect the relevant information that can detect water level decreasing, stream
The drain discharge of detection can be passed to controller by gauge 14, and controller is handled and stored in controller, instantly water level
When detection device 6 can't detect drain signal, illustrate that draining terminates, the signal that lower water-level detecting device 6 stops draining transmitting
To controller, controller sends out the instruction that drain valve 12 is closed, pressure release intake valve 5 and metering pump 16 are turned off；Controller is long-range
Control glueballs piling height after the detection of height detecting device 9 drains, glueballs accumulation height after the control acquisition draining of image collecting device 7
The image of degree glueballs plane is compared with the data in the database acquired in Intelligentized learning process, and comparison method is in tank body
When interior identical glueballs height, acquired in Intelligentized learning process in the image and database that are acquired by control image collecting device 7
To glueballs flat image be compared, immediate one is found out by the fuzzy comparison of computer, corresponding to this
Glueballs number had both been the number of glueballs in this tank body；By initial（When number system is debugged）It measures in tank body（Do not have in tank body
Glueballs）The volume of water between upper and lower water-level detecting device subtracts the volume that water is this time discharged, by glueballs counter controller to adopting
It is compared with the data that controller stores in Intelligentized learning process after the relevant information processing of collection, while by initial（It counts
When system debug）It measures in tank body（Without glueballs in tank body）The volume of water between upper and lower water-level detecting device subtracts this
The volume of water divided by the volume of single glueballs is discharged, and then judges glueballs number in terms of two, and is mutually verified, reaches double
The purpose of insurance.
In existing glueballs on-line cleaning equipment, when to carrying out glueballs counting, some calculates the number for receiving ball by manually
Amount, artificial counting want time-consuming and laborious, also will appear the problem of counting malfunctions for a long time；Also there is the glueballs meter by photoelectricity pipeline
Number devices receive ball quantity to calculate, but exist and mispronounce and misread, count low accuracy rate, high failure rate, gate time long, water resistance
Greatly, the factors such as complicated, at the same by the glueballs counter of photoelectricity pipeline come calculate receive ball quantity can not be to transporting daily
The state of glueballs in row is monitored.Embodiment using the above scheme can accurately judge rapidly glueballs number, can be effective
Save a large amount of labour；Because the present embodiment is by controller intelligence learning, three changeless parameters are stored, in practical fortune
In, the real time data acquired through this embodiment is compared with the data that controller intelligence learning stores, you can quickly accurate
The true number for obtaining glueballs, while the state of daily running glueballs can be also monitored through the above scheme.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all in this practicality
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (8)
1. a kind of glueballs counts and glueballs form monitoring device, it is characterised in that：Including filling body, hair is provided at the top of body filling
Bulb, service pipe side wall are equipped with three-way pipe I, and one end of I transverse tube of three-way pipe connects service pipe, and the other end of transverse tube is equipped with upper water
Level detecting apparatus, three-way pipe vertical tube are equipped with pressure release intake valve；It is equipped on the top for filling body and receives bulb and image collecting device；
The middle part for filling body is equipped with ball screen, and the surrounding of ball screen is laid with height detecting device；It is equipped with band water injection valve in the lower part for filling body
Filling pipe and three-way pipe II, one end of II transverse tube of three-way pipe be connected to body is filled, the other end of II transverse tube of three-way pipe and draining
Pipeline be connected to, II vertical tube of three-way pipe be equipped with lower water-level detecting device, on drainage pipeline successively be equipped with drain valve, metering pump,
Pressure gauge I and flowmeter；The upper water-level detecting device, pressure release intake valve, image collecting device, height detecting device, draining
Valve, lower water-level detecting device, flowmeter, pressure gauge I and metering pump are connect with controller.
2. glueballs according to claim 1 counts and glueballs form monitoring device, it is characterised in that：Filling body centre position
One mid water levels detection device is at least set.
3. glueballs according to claim 1 counts and glueballs form monitoring device, it is characterised in that：In the drainage pipeline
On be additionally provided with pressure gauge II, pressure gauge II is arranged between drain valve and metering pump.
4. glueballs according to claim 1 counts and glueballs form monitoring device, it is characterised in that：The Image Acquisition
Device includes camera and image processor, and camera is connected with the signal input part of image processor, the letter of image processor
Number output end is connected with the signal input part of controller.
5. glueballs according to claim 1 counts and glueballs form monitoring device, it is characterised in that：The ball screen is not
Become rusty steel ball screen.
6. glueballs according to any one of claims 1 to 5 counts and glueballs form monitoring device, it is characterised in that：The height
Degree detection device is height sensor, is either laser ceilometer or is ultrasonic wave altitude meter.
7. being counted and glueballs form monitoring device according to any glueballs of claim 2 to 5, it is characterised in that：On described
Water-level detecting device, mid water levels detection device and lower water-level detecting device are liquid level sensor, or are electric pole type liquid
Position meter.
8. glueballs according to any one of claims 1 to 5 counts and glueballs form monitoring device, it is characterised in that：The control
Device processed can be PLC controller, or be DCS controllers, or be dsp controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721717870.6U CN207730081U (en) | 2017-12-09 | 2017-12-09 | Glueballs counts and glueballs form monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721717870.6U CN207730081U (en) | 2017-12-09 | 2017-12-09 | Glueballs counts and glueballs form monitoring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207730081U true CN207730081U (en) | 2018-08-14 |
Family
ID=63097263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721717870.6U Expired - Fee Related CN207730081U (en) | 2017-12-09 | 2017-12-09 | Glueballs counts and glueballs form monitoring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207730081U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109325579A (en) * | 2018-11-02 | 2019-02-12 | 北京华亿宏图机电设备有限公司 | A kind of glueballs number ball device with on-line automatic several ball functions |
-
2017
- 2017-12-09 CN CN201721717870.6U patent/CN207730081U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109325579A (en) * | 2018-11-02 | 2019-02-12 | 北京华亿宏图机电设备有限公司 | A kind of glueballs number ball device with on-line automatic several ball functions |
| CN109325579B (en) * | 2018-11-02 | 2023-11-24 | 北京华亿宏图机电设备有限公司 | Rubber ball counting device with online automatic ball counting function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180814 Termination date: 20211209 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |