CN207704255U - A kind of natural feather washing control system - Google Patents
A kind of natural feather washing control system Download PDFInfo
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- CN207704255U CN207704255U CN201721714175.4U CN201721714175U CN207704255U CN 207704255 U CN207704255 U CN 207704255U CN 201721714175 U CN201721714175 U CN 201721714175U CN 207704255 U CN207704255 U CN 207704255U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model belongs to natural feather water-washing technique field, a kind of natural feather proposed washes control system, including the cask washing equipment set gradually, dehydration equipment, drying equipment, cooling and dedusting equipment and screening installation, cask washing equipment, dehydration equipment, drying equipment, cooling and dedusting equipment and screening installation are connect by management and control module with control system, image collecting device is provided on screening installation, cask washing equipment, turbidity transducer and Temperature Humidity Sensor are respectively arranged on drying equipment, dehydration equipment, the Material Sensor for detecting natural feather position is both provided on drying equipment and cooling and dedusting equipment, data processing module is set in control system, data processing module input terminal is connect with image collecting device, output end is connect with management and control module.The technical issues of the utility model is skillfully constructed, and solves natural feather washing production line generally manual operation in the prior art, is determined by artificial sense organ, poor accuracy.
Description
Technical field
The utility model belongs to natural feather water-washing technique field, is related to a kind of natural feather washing control system.
Background technology
In the big natural heat insulating material of cotton, wool, silk and natural feather four, the thermal property of natural feather is best, and natural plumage
Superperformance of the suede also with the moisture absorption diverging not available for other heat insulating materials.Natural feather is natural reproducible resource again, is met
Contemporary world low-carbon environment-friendly economic development requirement.And it generally requires to carry out at washing natural feather during down products processing
Reason.But current natural feather washing production line is generally manually operated, and the detection data of standard, is determined by artificial sense organ
It is fixed.
For example, when certain batch of villus is cleaned using cask washing equipment (washing machine principle), it need to be when scouring of wool discharges water every time for the first time, people
Whether the water that work visual observations are released is clean (judging whether natural feather cleans up with this), if the mesh in the 18th playback water
Survey water it is clean, later again scouring of wool when, just cleaning time is set to 18 times, (1 hair cleaning frequency is 18 times) is until this batch
Villus (240 jin of villus of cleaning every time) washes.Disadvantage, artificial water turbidity of estimating is not accurate enough, and also (except for the first time), water is clear every time
The turbidity washed is not observed, and unnecessary water resource waste can be caused, and can not guarantee the washing cleannes of villus.
When being dried dewatered villus using drying equipment, drying degree is also to feel whether reach by the feel of people
Eligible state.And when humidity is big in air, the humidity of environment can neutralize the electrostatic that most of villus generates in friction.(certainly
The drying degree of villus can also directly result in the size of electrostatic environment) most perfect condition is no electrostatic, exists without electrostatic villus
It would not be sticked in cavity wall in screening installation, a point hair technique will not be influenced.Electrostatic environment be influence divide hair technique it is important because
One of element.Disadvantage, feel humidity data are inaccurate.
Screening installation technology controlling and process is by artificial visual observations villus feature, to manually control the operation frequency of main air blower
Rate adjusts wind speed.Screening installation is generally made of 4 grades of branch mailbox, and wind direction is the case of the case of the case of 1 case → 2 → 3 → 4；One work of screening installation
After the completion of making the period, 4 bottom portions are finished product hairs, and 2,3 bottom portions are time hairs, and 1 bottom portion is residue；It is set if it is intended to reaching a point hair
Standby efficient operation is one of the core of this producing line come controlled wind speed, air quantity link according to technological requirement.Screening installation is furnished with
The steam valve of minimizing electrostatic environmental energy, by estimating the villus amount that is stained on branch mailbox glass window mouth, manually into
Row control.Disadvantage, technique is inaccurate, controlled wind speed is dumb to control for range estimation villus feature.Influence the ring of product villus quality
There are two border factors, high humility and high electrostatic, has a equalization point between the two (the big electrostatic of humidity is small, and the small electrostatic of humidity is big).
Generally speaking washing producing line control system is in fringe, without specific data and standard.
Utility model content
The utility model proposes a kind of natural feathers to wash control system, and it is general to solve natural feather washing production line in the prior art
For manual operation, determined by artificial sense organ, the technical issues of poor accuracy.
What the technical solution of the utility model was realized in：
A kind of natural feather washes control system, including the cask washing equipment that sets gradually, dehydration equipment, drying equipment, cooling are removed
Dirt equipment and screening installation,
It is provided with image collecting device on the screening installation,
It is provided with turbidity transducer in the cask washing equipment, Temperature Humidity Sensor is provided on the drying equipment,
It is both provided in the dehydration equipment, the drying equipment and the cooling and dedusting equipment for detecting natural feather position
Material Sensor,
Data processing module, the data processing module input terminal and described image harvester are set in the control system
Connection, output end are connect with the management and control module,
The cask washing equipment, the dehydration equipment, the drying equipment, the cooling and dedusting equipment, the screening installation,
The turbidity transducer, the Temperature Humidity Sensor and the Material Sensor are by the management and control module and the control
System connection.
As further technical solution, the data processing module includes being regarded with what described image harvester was connect
The output end of feel identification module and time distribution module, the visual identity module and the time distribution module passes through communication
Module is connect with length of run database, and the communication module is also connect with the communication control module,
Villus image processing algorithm is set in the visual identity module,
Basic parameter setup module, logical relation expression formula generation module and data docking are set in the time distribution module
Configuration module.
As further technical solution, the control system includes the industrial personal computer and PLC being connected with each other, the management and control mould
Block is arranged in the PLC, and the data processing module is arranged in the industrial personal computer,
The management and control module includes the data acquisition module and communication control module being connected with each other, the communication control module
It is connected with length of run maintenance platform,
The turbidity transducer, the Temperature Humidity Sensor and the Material Sensor connect with the data acquisition module
It connects,
The cask washing equipment, dehydration equipment, drying equipment, cooling and dedusting equipment and screening installation with the Communication Control
Module connects.
As further technical solution, described image harvester includes the babinet being arranged on the screening installation,
The photographing device extended in the screening installation is provided in the babinet,
It is additionally provided on the babinet as the light aid of the photographing device light filling.
As further technical solution, the light aid includes the support plate being arranged on the babinet, the support
Headlamp is provided on plate, the photographing device is pierced by by the center of the support plate.
As further technical solution, the screening installation includes the separatory vessel and finished product box being sequentially communicated, described point
Case is selected to be connected to the cooling and dedusting equipment,
The babinet is arranged in the middle part of the finished product box,
Main air blower and observation window are additionally provided on the finished product box, the observation window is arranged below the babinet.
As further technical solution, the main air blower passes sequentially through frequency converter, USB turns rs485 converters and USB connects
Mouth is connect with the communication control module.
As further technical solution, it is additionally provided on the drying equipment for adding drift into the drying equipment
Peristaltic pump, weight sensor and the bleaching agent of white agent add solenoid valve,
The weight sensor is connect with the data acquisition module, and the peristaltic pump and the bleaching agent add solenoid valve
It is connect with the communication control module.
As further technical solution, the data processing module is filled by the USB interface and described image acquisition
Connection is set,
The communication control module is connect by fuse with the peristaltic pump.
As further technical solution, the cask washing equipment, the dehydration equipment and the screening installation are two.
It the utility model use principle and has the beneficial effect that：
1, the utility model adds on cask washing equipment, dehydration equipment, drying equipment, cooling and dedusting equipment and screening installation
Corresponding sensor, and the management and control module that can be used for controlling each equipment automatic work is set, while added can be to management and control
The control system that module is supervised and regulated and controled so that production line can completely analog manual operation, control producing line production work
Program, and artificial inaccessiable control accuracy (such as water turbidity, aerial temperature and humidity, villus characteristic), generation can be reached
For manual operation, the control to product quality is improved.And without being manually monitored to each equipment operation condition, an equipment
After completing corresponding process operations, latter apparatus can automatically into the preparation work stage, between neighbouring device can by self-emptying,
Feeding equipment adds the automatic transhipment for realizing material, this setting realizes the seamless connection of each equipment order of work, avoids
Unnecessary time waste, shortens production line work period duration.
In addition, cask washing equipment goes out action and dehydration equipment of the hair to dehydration equipment to the action of drying equipment, machine can be passed through
The rectification of tool part is, it can be achieved that automation mechanized operation, improves the stabilization of automation mechanized operation.Whole production line is in normal productive process
In, intermediate link is without artificial monitoring (production line front end manually enters hair, and rear end manufactured products go out hair).Control system is using automatic
The method for changing control principle and realization, is accurately handled each devices collect data in conjunction with image processing techniques, software algorithm,
The automation control of natural feather product washing process is realized, and before equipment operation, user can be according to the specific feelings of villus to be washed
Condition is flexibly arranged manufacturing parameter, including turbidity parameter, humiture parameter, bleaching agent addition parameter, dewatering time parameter, villus or
The technological parameter of person's suede piece, this setting effectively increase the range of the equipment scope of application, improve production efficiency, reduce life
Produce cost.
2, the utility model has also added image collecting device on screening installation, realizes the automatic and accurate prison of finished product
Survey, processing of the monitoring result through data processing module, judge accurately to judge each equipment of production line manufacturing parameter whether
Rationally, management and control module in time can be adjusted the manufacturing parameter of relevant device by this testing result, this setting is effective
The fluency for ensuring the entire production line work ensure that the quality of production finished product, reduce the unnecessary energy of each equipment
Loss.Label can also be generated to finished product hair, to the finished product hair of production of a certain period, can all there are corresponding specific data, so as to
Sampling observation to product.The itd is proposed natural feather washing control system of the utility model compares traditional natural feather and washes production line labour by contrast
Power can save 60%, and water consumption can save 25%, greatly reduce production cost, accelerate production efficiency, while saving water
Resource meets sustainable production requirement.The application that producing line generates data is also very big, device hardware transformation to the later stage and at
The promotion of product technique has very high value.The above advantage is all not available for existing producing line.
Wherein, the setting of turbidity transducer is so that control system can be according to the testing result and management and control module of turbidity transducer
The turbidity data of interior setting realizes that the automatic and accurate of cleaning clarity judges, avoids the transition waste of water resource, has reached section
About use the purpose of water；The setting of Material Sensor realizes in production process position in villus to dehydration equipment babinet on dehydration equipment
The accurate judgement set, and accuracy in detection consistency is good；The setting of Temperature Humidity Sensor realizes natural feather temperature in drying equipment
The accurate detection of humidity reduces unnecessary energy consumption in production process, ensure that drying effect is good；Cooling and dedusting is set
The setting of standby upper Material Sensor can accurately detect pipeline, and whether there are still villus, further improve control system to cooling
Being precisely controlled for cleaner, improves equipment operating efficiency；Image collecting device can to villus shape situation in screening installation,
Humiture environment realizes automatic precisely monitoring, and without artificial range estimation, the setting of visual identity module realizes image monitoring process
The accuracy of analysis, it is ensured that system controls the automatic and accurate of screening installation, and system is then convenient in the setting of time distribution module
Monitoring picture more in different time periods is distinguished, ensure that the accuracy of network analysis result, science is set
Rationally.
3, villus image processing algorithm is set in the utility model in visual identity module, image collecting device institute is collected
Natural feather picture handles to obtain the basic pixel point information that acquisition carrys out picture, by villus figure by the daemon software of photographing device
As Processing Algorithm obtains villus feature and data to handle basic pixel point information, the accurate of image monitoring procedure analysis is realized
Property, it is ensured that system controls the automatic and accurate of screening installation.
Logical relation expression formula generation module is provided in time distribution module, with PLC, villus image processing algorithm data
Configuration module is docked, basic parameter setup module etc., mould can be arranged to basic parameter according to actual conditions in operating personnel when use
Block is adjusted systematic parameter, and logical relation expression formula generation module can then dock what configuration module was obtained according to data
PLC and villus image processing algorithm handle related data acquired results, by a large amount of data analysis, obtained logical expression
Formula, and sent and instructed to control system according to result of calculation, control the motor, sensor or valve working of each equipment.This
One setting effectively ensures the accuracy of network analysis result, improves the automated production precision of production line, and setting science is closed
Reason.
4, the setting of image collecting device babinet effectively prevents photographing device by external environment in the utility model
Harmful effect plays the defencive function of photographing device, reduces the risk that photographing device during use is damaged；Light filling
The setting of device then ensures that the collected picture of photographing device institute is clear enough, is convenient for the accurate judgement of follow-up natural feather information.It is logical
Photographing device and effective light aid synchronous working are crossed, height clearly natural feather picture, the high definition picture of acquisition can be collected
Being handled by image processing algorithm can show that corresponding data is (including staple and quantity, crin and quantity, suede column and quantity, thick
Root and quantity, suede piece and quantity, suede pearl and quantity etc.).
Light aid includes the support plate being arranged on babinet, headlamp is provided in support plate, photographing device is by support plate
Center be pierced by.Photographing device is arranged in the center of support plate, and headlamp is looped around around photographing device, further ensures bat
According to the collected natural feather picture of equipment institute, clear, uniform color, the villus feature and data that the system of ensure that obtains are accurate.
5, the setting of peristaltic pump in the utility model, weight sensor and bleaching agent addition solenoid valve realizes bleaching agent and adds
The automatic addition added further increases the degree of automation of equipment operation, improves the accuracy that equipment uses, eliminate people
For the security risk of operation, it is ensured that lower labor intensity and splendid cleaning effect in natural feather water-washing process.
Image collecting device is arranged in the middle part of finished product box, effectively prevents stirring thick stick, main air blower work to Image Acquisition operation
Influence, ensure that being smoothed out for Image Acquisition operation so that user can preferably to each component content in natural feather finished product into
The accurate monitoring of row.
The setting of inverted U sieve plate and sieve box both ensure that the smoothness that gas flows in finished product box, while in turn avoid into
Natural feather finished product is run out of under the action of main air blower by vacuum outlet in product case, ensure that being smoothed out for separation operation.Brooming axis
The setting for stirring thick stick effectively reduces inverted U sieve plate and sieves the risk that sieve pore blocks in box, ensure that the smooth of exhausting operation
It carries out.
6, the setting of USB interface realizes the quick connection of image collecting device and data processing module in the utility model
With detach, ensure that the quick connection of each equipment of production line.The setting of fuse realizes short circuit and mistake when peristaltic pump produces
Electric current reduces the risk that peristaltic pump during use breaks down, ensure that the normal work of production line.The setting of frequency converter
The automatic flexible modulation for realizing main air blower working frequency, meets its requirement, the setting of USB interface realize main air blower with
The quick of communication control module connects and detaches, and ensure that the quick connection of each equipment of production line.
Cask washing equipment, dehydration equipment and screening installation are two, effectively increase equipment and clean natural feather amount every time, into one
Step improves washing rate, while two cask washing equipment, two dehydration equipments, free group as desired of Liang Ge screening installations section
It closes, the normal work of production line will not be influenced having some device fails, ensure that production efficiency, setting science are closed
Reason.
Description of the drawings
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the structural schematic diagram of screening installation in the utility model；
Fig. 3 is control structure wire schematic diagram in the utility model；
Fig. 4 is image collecting device structural schematic diagram in the utility model；
Fig. 5 is each equipment workflow schematic diagram of the utility model；
Fig. 6 is each equipment working timing figure of the utility model；
Fig. 7 is the collected suede piece product image of the utility model image collecting device；
Fig. 8 is the collected staple product image of the utility model image collecting device；
In figure：1- cask washing equipment, 2- dehydration equipments, 3- drying equipments, 4- cooling and dedusting equipment, 5- screening installations, 51- points
Select case, 52- finished product boxes, 57- bristles intakes, 58- goes out burr, 6- image collecting devices, 61- babinets, 62- light aids, 621- supports
Plate, 622- headlamps, 63- photographing devices, 7- control systems, 71- industrial personal computers, 72-PLC, 8- data processing modules, 81- visions
Identification module, 82- time distribution modules, 9- management and control modules, 91- data acquisition modules, 92- communication control modules, 10- length of run numbers
According to library, 11- inverted U sieve plates, 12- sieves box, 13- Material Sensors, 14- Temperature Humidity Sensors, and 15- stirs thick stick, 16- peristaltic pumps, 17-
Weight sensor, 18- bleaching agents addition solenoid valve, 19- fuses, 20-USB interfaces, 21- frequency converters, 22-USB turn rs485 and turn
Parallel operation, 23- communication modules, 24- length of run maintenance platforms, 30- main air blowers, 31- turbidity transducers, 32- brooming axis stir thick stick, and 33- is seen
Examine window.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
As shown in Fig. 1~8, the utility model proposes a kind of natural feather wash control system, including the cask washing that sets gradually
Equipment 1, dehydration equipment 2, drying equipment 3, cooling and dedusting equipment 4 and screening installation 5,
Image collecting device 6 is provided on screening installation 5,
It is provided with turbidity transducer 31 in cask washing equipment 1, Temperature Humidity Sensor 14 is provided on drying equipment 3,
The material for detecting natural feather position is both provided in dehydration equipment 2, drying equipment 3 and cooling and dedusting equipment 4 to pass
Sensor 13,
Data processing module 8 is set in control system 7,8 input terminal of data processing module is connect with image collecting device 6, defeated
Outlet is connect with management and control module 9,
Cask washing equipment 1, dehydration equipment 2, drying equipment 3, cooling and dedusting equipment 4, screening installation 5, turbidity transducer 31, temperature
Humidity sensor 14 and Material Sensor 13 are connect by management and control module 9 with control system 7.
In use, manually raw wool is added in 1 babinet of cask washing equipment, starting device, the equipment under the control of management and control module 9
Automatic to carry out adding water, clean, the operation that discharges water (cleaning frequency), the design parameter in each stage can be voluntarily arranged.Equipment is transported
During row, 31 real-time data collection of turbidity transducer, each period will produce an average turbidity data, when online is averaged
Turbidity data reach setting turbidity data (a mao situation, i.e. 8 acquired results of data processing module can be gone out according to screening installation 5, into
Row adjust automatically) when, the operation of equipment dwelling period waits signal to be drained off, carries out out hair action, is sent into dehydration equipment 2.(go out
After hair, a complete cleaning frequency terminates).
13 no signal of Material Sensor is incoming, dehydration electric motor halted state when, dehydration equipment 2 starts, and dehydration electric motor is low
Mao solenoid valve that goes out of speed operation, cask washing equipment 1 is opened, and after Material Sensor 13 detects signal, cask washing equipment 1 goes out hair electricity
Magnet valve is closed, dehydration electric motor high-speed cruising, is started in time, and after 15min, dehydration electric motor stops, and a spin cycle is completed, and is waited for
Go out hair action.(going out after the completion of hair, wait for next cycle work)
Startup plus hair wind turbine button are pressed, manual operation adds a mao air hose mouth, stretches to the cavity in dehydration equipment 2, dehydration
Villus afterwards is fully imbibed into the storage tank that prestores of drying equipment 3, (dehydration equipment 2 waits for next work period to work).So
After press 3 start button of drying equipment, 1. opening (8s stops after the time) into hair motor, (it is dynamic that the storage tank Jia Mao-that prestores goes out mao period
Work terminates), 2. peristaltic pump 16 opens (when reaching the weight of setting, peristaltic pump 16 stops), and 3. bleaching agent adds solenoid valve 18
It opens (stopping after 15s), 4. stirs thick stick electric motor starting, 5. dehumidify electric motor starting.When online medial humidity data reach setting value
When (can go out a mao situation, i.e. 8 acquired results of data processing module according to screening installation 5, be automatically adjusted), drying work is complete
At going out mao solenoid valve and open, when the detection of Material Sensor 13 is without material, goes out mao solenoid valve and close, 5. period completion (does not 4. stop
Only).
It while going out mao solenoid valve and open, stirs thick stick motor in drying equipment 3 and is opened successively into hair wind turbine, when drying is set
Standby 3 when going out mao solenoid valve and closing, stops into hair wind turbine.Waiting divides the startup of hair equipment to add a mao wind turbine button signal.(work as signal
After unlatching, go out mao solenoid valve and open, when Material Sensor 13 detects no signal, stir the stopping of thick stick motor)
Startup plus hair wind turbine button are pressed, mao wind turbine is added to open, when the Material Sensor 13 of drying equipment 3 detects no signal
When, add mao wind turbine to stop (the operation cycle action for dividing hair equipment to prestore storage tank)；Press a point hair start button.1 grade is stirred thick stick startup,
2~3 grades are stirred thick stick startup, the operation of main air blower low frequency, and 6 real-time data collection of image collecting device is handled, directly by software algorithm
It connects and control is implemented to main air blower frequency in screening installation 5 and steam control valve and is adjusted.It is main at the end of software judges point hair
Wind turbine low frequency is run, and 4 grades are stirred thick stick unlatching, are pressed and are started a mao wind turbine button, are gone out mao wind turbine and are opened, and manual operation goes out hair pack
Work, go out after the completion of hair, press and stop a mao wind turbine button, go out mao wind turbine and stop.Hair cycling is divided to complete.
The utility model is on cask washing equipment 1, dehydration equipment 2, drying equipment 3, cooling and dedusting equipment 4 and screening installation 5
Corresponding sensor has been added, and the management and control module 9 that can be used for controlling each equipment automatic work is set, while having added can be right
The control system 7 that management and control module 9 is supervised and regulated and controled so that production line can analog manual operation, control producing line production completely
Working procedure, and artificial inaccessiable control accuracy (such as water turbidity, aerial temperature and humidity, villus characteristic can be reached
According to), instead of manual operation, improve the control to product quality.And without being manually monitored to each equipment operation condition, one
After a equipment completes corresponding process operations, latter apparatus can automatically into the preparation work stage, between neighbouring device can by from
Dynamic discharging, the automatic transhipment for adding realization material of feeding equipment, this setting realize the seamless rank of each equipment order of work
It connects, avoids unnecessary time waste, shorten production line work period duration.
The utility model has also added image collecting device 6 on screening installation 5, realizes the automatic and accurate prison of finished product
Survey, processing of the monitoring result through data processing module 8, judge accurately to judge each equipment of production line manufacturing parameter whether
Rationally, management and control module 9 in time can be adjusted the manufacturing parameter of relevant device by this testing result, this setting is effective
The fluency for ensuring the entire production line work ensure that the quality of production finished product, reduce the unnecessary energy of each equipment
Loss.Label can also be generated to finished product hair, to the finished product hair of production of a certain period, can all there are corresponding specific data, so as to
Sampling observation to product.The itd is proposed natural feather washing control system of the utility model compares traditional natural feather and washes production line labour by contrast
Power can save 60%, and water consumption can save 25%, greatly reduce production cost, accelerate production efficiency, while saving water
Resource meets sustainable production requirement.The application that producing line generates data is also very big, device hardware transformation to the later stage and at
The promotion of product technique has very high value.The above advantage is all not available for existing producing line.
Wherein, the setting of turbidity transducer 31 is so that control system 7 can be according to the testing result and pipe of turbidity transducer 31
The turbidity data set in module 9 is controlled, realizes that the automatic and accurate of cleaning clarity judges, avoids the transition waste of water resource,
Water-saving purpose is reached；The setting of Material Sensor 13 realizes in production process villus to dehydration on dehydration equipment 2
The accurate judgement of position in 2 babinet of equipment, and accuracy in detection consistency is good；The setting of Temperature Humidity Sensor 14 realizes baking
The accurate detection of natural feather humiture, reduces unnecessary energy consumption in production process, ensure that drying effect in dry equipment 3
Well；The setting of Material Sensor 13 can accurately detect pipeline whether there are still villus in cooling and dedusting equipment 4, further carry
High being precisely controlled to cooling and dedusting equipment 4 of control system 7, improves equipment operating efficiency；Image collecting device 6 can be to dividing
Villus shape situation, humiture environment realize that automatic precisely monitoring is greatly saved and operated without artificial range estimation in optional equipment
The labor intensity of labour personnel, improves monitoring accuracy in journey.
In addition, cask washing equipment 1 goes out the action that drying equipment 3 is arrived in action and dehydration equipment 2 of the hair to dehydration equipment 2, can lead to
The rectification of mechanical part is crossed, it can be achieved that automation mechanized operation, improves the stabilization of automation mechanized operation.Whole production line was produced normally
Cheng Zhong, intermediate link is without artificial monitoring (production line front end manually enters hair, and rear end manufactured products go out hair).Control system 7 uses
The method of automation control principle and realization carries out each devices collect data in conjunction with image processing techniques, software algorithm accurate
Processing realizes the automation control of natural feather product washing process, and before equipment operation, user can be according to the tool of villus to be washed
Manufacturing parameter, including turbidity parameter, humiture parameter, bleaching agent addition parameter, dewatering time parameter, suede is flexibly arranged in body situation
The technological parameter of hair or suede piece, this setting effectively increase the range of the equipment scope of application, improve production efficiency, reduce
Production cost.
Further, data processing module 8 includes the visual identity module 81 being connect with image collecting device 6 and time point
With module 82, the output end of visual identity module 81 and time distribution module 82 passes through communication module 23 and length of run database 10
Connection, communication module 23 are also connect with communication control module 92,
Villus image processing algorithm is set in visual identity module 81,
Basic parameter setup module, logical relation expression formula generation module and data docking is set in time distribution module 82 to match
Set module.
Villus image processing algorithm is set in the utility model in visual identity module 81, image collecting device 6 is collected
Natural feather picture, handle to obtain the basic pixel point information that acquisition carrys out picture by the daemon software of photographing device 63, by suede
Hair image processing algorithm obtains villus feature and data to handle basic pixel point information, realizes image monitoring procedure analysis
Accuracy, it is ensured that system controls the automatic and accurate of screening installation.
Logical relation expression formula generation module is provided in time distribution module 82, with PLC, villus image processing algorithm number
According to docking configuration module, basic parameter setup module etc., operating personnel can be arranged basic parameter according to actual conditions when use
Module is adjusted systematic parameter, and logical relation expression formula generation module can then dock what configuration module was obtained according to data
PLC72 and villus image processing algorithm handle related data acquired results, by a large amount of data analysis, obtained logical expression
Formula, and sent and instructed to control system 7 according to result of calculation, control the motor, sensor or valve working of each equipment.This
One setting effectively ensures the accuracy of network analysis result, improves the automated production precision of production line, and setting science is closed
Reason.
Further, control system 7 includes the industrial personal computer 71 and PLC72 being connected with each other, and management and control module 9 is arranged in PLC72,
Data processing module 8 is arranged in industrial personal computer 71,
Management and control module 9 includes the data acquisition module 91 being connected with each other and communication control module 92, communication control module 92
It is connected with length of run maintenance platform 24,
Turbidity transducer 31, Temperature Humidity Sensor 14 and Material Sensor 13 are connect with data acquisition module 91,
Cask washing equipment 1, dehydration equipment 2, drying equipment 3, cooling and dedusting equipment 4 and screening installation 5 with Communication Control mould
Block 92 connects.
Further, image collecting device 6 includes the babinet 61 being arranged on screening installation 5,
The photographing device 63 extended in screening installation 5 is provided in babinet 61,
It is additionally provided on babinet 61 as the light aid 62 of 63 light filling of photographing device.
The setting of babinet 61 effectively prevents harmful effect of the photographing device 63 by external environment, plays photographing device
63 defencive function reduces the risk that photographing device 63 during use is damaged；The setting of light aid 62 then ensures
The 63 collected picture of institute of photographing device is clear enough, is convenient for the accurate judgement of follow-up natural feather information.Pass through 63 He of photographing device
Effective light aid 62 works asynchronously, and can collect height clearly natural feather picture, the high definition picture of acquisition is by image
Reason algorithm process can obtain corresponding data (including staple and quantity, crin and quantity, suede column and quantity, thick root and quantity, suede
Piece and quantity, suede pearl and quantity etc.).Such as, A is suede piece in Fig. 7, and B is suede pearl, and C is suede column, D Wei Rong Miho；In E figures shown in Fig. 8
Staple quantity is 2, and suede column quantity is 1；Staple quantity is 7 in F figures, and crin quantity is 2.
Further, light aid 62 includes the support plate 621 being arranged on babinet 61, and headlamp is provided in support plate 621
622, photographing device 63 is pierced by by the center of support plate 621.
Photographing device 63 is arranged in the center of support plate 621, and headlamp 622 is looped around around photographing device 63, further
Ensure that the 63 collected natural feather picture of institute of photographing device is clear, uniform color, the villus feature and number that the system of ensure that obtains
According to accurate.
Further, screening installation 5 includes that the separatory vessel 51 being sequentially communicated and finished product box 52, separatory vessel 51 are set with cooling and dedusting
Standby 4 connection,
Babinet 61 is arranged at 52 middle part of finished product box,
Main air blower 30 and observation window 33 are additionally provided on finished product box 52, observation window 33 is arranged below babinet 61.
Separatory vessel 51 can have multiple, and bristles intake 57, separatory vessel 51 and finished product box 52 are provided on first separatory vessel 51
Lower part, which is both provided with, to be stirred thick stick 15 and goes out burr 58, and 52 top of finished product box is provided with main air blower 30, stir thick stick 15, main air blower 30 with it is logical
Control module 92 is interrogated to connect.
The setting of image collecting device 6 effectively prevents stirring thick stick 15,30 work of main air blower in finished product box 52 at 52 middle part of finished product box
Make influence to Image Acquisition operation, ensure that being smoothed out for Image Acquisition operation so that user can preferably to natural feather at
Each component content is accurately monitored in product.
Wherein, main air blower 30 is connect with communication control module 92, the testing result control that communication control module 92 passes through system
The adjustment of 30 frequency of main air blower processed.When natural feather total quantity be more than threshold value, crin quantity be more than threshold value, suede column quantity be more than threshold value,
30 frequency of main air blower is lowered when suede spike number amount is more than threshold value or suede pearl quantity more than threshold value, the main air blower when above-mentioned condition is unsatisfactory for
30 frequencies carry out staged, intermittent up-regulation.
Further, 52 top of finished product box is provided with inverted U sieve plate 11, and 11 one end of inverted U sieve plate is connect with separatory vessel 3 54,
The other end is connect by sieving box 12 with finished product box 52,
11 lower section of inverted U sieve plate is provided with the brooming axis being connect with communication control module 92 and stirs thick stick 32.
The setting of inverted U sieve plate 11 and sieve box 12 not only ensure that the smoothness that gas flows in finished product box 52, but also keep away
Exempted from natural feather finished product in finished product box 52 to be run out of by vacuum outlet under the action of main air blower 9, ensure that separation operation it is smooth into
Row.
The setting that brooming axis stirs thick stick 32 effectively reduces inverted U sieve plate 11 and sieves the risk that sieve pore blocks in box 12,
It ensure that being smoothed out for exhausting operation.
Further, main air blower 30 passes sequentially through frequency converter 21, USB turns rs485 converters 22 and USB interface 20 is controlled with communication
Molding block 92 connects.
The setting of frequency converter 21 realizes the automatic flexible modulation of 30 working frequency of main air blower, meets its requirement, USB
The setting of interface 20 realizes main air blower 30 and connects and detach with the quick of communication control module 92, ensure that each equipment of production line
Quick connection.
Further, it is additionally provided on drying equipment 3 for the peristaltic pump 16 of addition bleaching agent, weight into drying equipment 3
Sensor 17 and bleaching agent add solenoid valve 18,
Weight sensor 17 is connect with data acquisition module 91, peristaltic pump 16 and bleaching agent addition solenoid valve 18 with communication
Control module 92 connects.
The setting of peristaltic pump 16, weight sensor 17 and bleaching agent addition solenoid valve 18 realizes bleaching in the utility model
The automatic addition of agent addition, further increases the degree of automation of equipment operation, improves the accuracy that equipment uses, and removes
The security risk of manual operation, it is ensured that lower labor intensity and splendid cleaning effect in natural feather water-washing process.
Further, data processing module 8 is connect by USB interface 20 with image collecting device 6,
Communication control module 92 is connect by fuse 19 with peristaltic pump 16.
The setting of USB interface 20 realizes image collecting device 6 and connects and detach with the quick of data processing module 8, protects
The quick connection of each equipment of production line is demonstrate,proved.
The setting of fuse 19 realizes short circuit and overcurrent when peristaltic pump 16 produces, reduces wriggling during use
The risk that pump 16 breaks down, ensure that the normal work of production line.
Further, cask washing equipment 1, dehydration equipment 2 and screening installation 5 are two.
Cask washing equipment 1, dehydration equipment 2 and screening installation 5 are two, effectively increase equipment and clean natural feather amount every time,
Washing rate is further improved, while two dehydration equipment 2, two of cask washing equipment 1, two 5 sections of screening installation are as desired
Independent assortment, the normal work of production line will not be influenced having some device fails, ensure that production efficiency, be arranged
It is scientific and reasonable.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection domain within.
Claims (10)
1. a kind of natural feather washes control system, which is characterized in that including set gradually cask washing equipment (1), dehydration equipment (2),
Drying equipment (3), cooling and dedusting equipment (4) and screening installation (5),
It is provided with image collecting device (6) on the screening installation (5),
It is provided with turbidity transducer (31) on the cask washing equipment (1), Temperature Humidity Sensor is provided on the drying equipment (3)
(14),
It is both provided in the dehydration equipment (2), the drying equipment (3) and the cooling and dedusting equipment (4) for detecting plumage
The Material Sensor (13) of suede position,
Data processing module (8) is set in the control system (7), data processing module (8) input terminal is adopted with described image
Acquisition means (6) connect, and output end is connect with management and control module (9),
It is the cask washing equipment (1), the dehydration equipment (2), the drying equipment (3), the cooling and dedusting equipment (4), described
Screening installation (5), the turbidity transducer (31), the Temperature Humidity Sensor (14) and the Material Sensor (13) pass through
The management and control module (9) connect with the control system (7).
2. a kind of natural feather according to claim 1 washes control system, which is characterized in that the data processing module (8)
Including the visual identity module (81) being connect with described image harvester (6) and time distribution module (82), the vision
Identification module (81) and the output end of the time distribution module (82) pass through communication module (23) and length of run database (10)
Connection, the communication module (23) also connect with communication control module (92),
Villus image processing algorithm is set in the visual identity module (81),
Basic parameter setup module, logical relation expression formula generation module and data docking are set in the time distribution module (82)
Configuration module.
3. a kind of natural feather according to claim 1 washes control system, which is characterized in that the control system (7) includes
The industrial personal computer (71) and PLC (72) of interconnection, management and control module (9) setting is in the PLC (72), the data processing
Module (8) setting is interior in the industrial personal computer (71),
The management and control module (9) includes the data acquisition module (91) being connected with each other and communication control module (92), the communication
Control module (92) and length of run maintenance platform (24) connection,
The turbidity transducer (31), the Temperature Humidity Sensor (14) and the Material Sensor (13) are adopted with the data
Collect module (91) to connect,
The cask washing equipment (1), dehydration equipment (2), drying equipment (3), cooling and dedusting equipment (4) and screening installation (5) with
Communication control module (92) connection.
4. a kind of natural feather according to claim 3 washes control system, which is characterized in that described image harvester (6)
Include babinet (61) of the setting on the screening installation (5),
It is provided with the photographing device (63) extended in the screening installation (5) in the babinet (61),
It is additionally provided on the babinet (61) as the light aid (62) of the photographing device (63) light filling.
5. a kind of natural feather according to claim 4 washes control system, which is characterized in that the light aid (62) includes setting
The support plate (621) on the babinet (61) is set, is provided with headlamp (622) on the support plate (621), described take pictures sets
Standby (63) are pierced by by the center of the support plate (621).
6. a kind of natural feather according to claim 5 washes control system, which is characterized in that the screening installation (5) includes
The separatory vessel (51) and finished product box (52) being sequentially communicated, the separatory vessel (51) are connected to the cooling and dedusting equipment (4),
The babinet (61) is arranged in the middle part of the finished product box (52),
Main air blower (30) and observation window (33) are additionally provided on the finished product box (52), the observation window (33) is arranged in the case
Below body (61).
7. a kind of natural feather according to claim 6 washes control system, which is characterized in that the main air blower (30) is led to successively
Cross frequency converter (21), USB turns rs485 converters (22) and USB interface (20) is connect with the communication control module (92).
8. a kind of natural feather according to claim 3 washes control system, which is characterized in that on the drying equipment (3) also
It is provided with and adds for peristaltic pump (16) from the addition bleaching agent to the drying equipment (3), weight sensor (17) and the bleaching agent of
Magnet valve (18) is powered up,
The weight sensor (17) connect with the data acquisition module (91), and the peristaltic pump (16) and the bleaching agent add
Power-up magnet valve (18) is connect with the communication control module (92).
9. a kind of natural feather according to claim 8 washes control system, which is characterized in that the data processing module (8)
It is connect with described image harvester (6) by USB interface (20),
The communication control module (92) is connect by fuse (19) with the peristaltic pump (16).
10. washing control system according to a kind of natural feather of claim 1~9 any one of them, which is characterized in that the cask washing is set
Standby (1), the dehydration equipment (2) and the screening installation (5) are two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721714175.4U CN207704255U (en) | 2017-12-11 | 2017-12-11 | A kind of natural feather washing control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721714175.4U CN207704255U (en) | 2017-12-11 | 2017-12-11 | A kind of natural feather washing control system |
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| CN207704255U true CN207704255U (en) | 2018-08-07 |
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ID=63025731
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109183162A (en) * | 2018-10-24 | 2019-01-11 | 河南省鹏达羽绒制品有限公司 | A kind of automation down cleaning system |
-
2017
- 2017-12-11 CN CN201721714175.4U patent/CN207704255U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109183162A (en) * | 2018-10-24 | 2019-01-11 | 河南省鹏达羽绒制品有限公司 | A kind of automation down cleaning system |
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Effective date of registration: 20220215 Address after: 071000 commercial building 9-1, building 2, Baoding Aerospace digital industry center, No. 188, Tianning Road, Bailou Town, Lianchi District, Baoding City, Hebei Province Patentee after: Hebei Xiaoyu Information Technology Co.,Ltd. Address before: 071000 xicaodian village, Caohe Town, Xushui District, Baoding City, Hebei Province Patentee before: BAODING YOULIKA ELECTRIC EQUIPMENT CO.,LTD. |