CN202246938U - Automatic zipper coloring equipment - Google Patents
Automatic zipper coloring equipment Download PDFInfo
- Publication number
- CN202246938U CN202246938U CN2011203290845U CN201120329084U CN202246938U CN 202246938 U CN202246938 U CN 202246938U CN 2011203290845 U CN2011203290845 U CN 2011203290845U CN 201120329084 U CN201120329084 U CN 201120329084U CN 202246938 U CN202246938 U CN 202246938U
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- plating look
- look
- plating
- slide fastener
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Abstract
The utility model discloses automatic zipper coloring equipment which is used for solving the problems of low efficiency and the like caused by low automatic degree in traditional zipper coloring equipment. The automatic zipper coloring equipment disclosed by the utility model comprises a stand; an ultrasonic degreasing area, an active area, a coloring area and a drying area are arranged in the stand; and a zipper passes through the ultrasonic degreasing area, the active area, the coloring area and the drying area sequentially and is led out. According to parameters set in electric control equipment and each system of the stand, the utility model provides a fully automatic zipper production line with the advantages of uniform coloring, energy saving and environmental protection.
Description
Technical field
The utility model relates to a kind of slide fastener plating look equipment, particularly can realize the slide fastener plating look equipment of automated operation.
Background technology
Existing slide fastener plating look equipment; At first pending slide fastener is hung on all kinds of Electropolating hangers during use; In the immersion plating copper liquid, whole process all is that the moving operation of armrest is accomplished, and that is to say then; Whole process all needs special staff's control, comprises immersion time, scavenging period or the like.
Above-mentioned existing slide fastener plating look equipment, though can satisfy the ornamental requirement of slide fastener surface basically, usually can be because of phenomenons such as the surface treatment of the improper generation slide fastener of manual operation are inhomogeneous; In copper-plated process,, then need the artificial machine that suspends if liquid medicine has been used up; Just can work on behind the liquid medicine to be added, therefore, existing equipment is inefficiency not only; And the quality of product also is difficult to be protected; Again in addition in whole process of production manual operation more frequent, often have a lot of unsafe factors, waste of manpower.
The utility model content
The purpose of the utility model is to disclose a kind of automatic zipper plating look equipment, to solve the low problems such as inefficiency that produce of existing slide fastener plating look automation degree of equipment.
In order to realize above purpose; The utility model discloses a kind of automatic zipper plating look equipment; Comprise frame, be provided with ultrasonic oil-removing area, region of activation, plating look district and baking zone in the frame, slide fastener is successively through deriving after ultrasonic oil-removing area, region of activation, plating look district and the baking zone.
Preferably, between two adjacent areas of ultrasonic oil-removing area, region of activation, plating look district and baking zone, also be provided with washing section.
Preferably, slide fastener is through handling through hot wash district or air-dry district earlier before the baking zone.
Preferably, ultrasonic oil-removing area is provided with ultrasonic vibration plate, and the UW that slide fastener sends through ultrasonic vibration plate under the transmission of deflector roll removes degreasing impurity.
Preferably, plating look district comprises that plating look groove attaches groove with interpolation, adds to attach groove and stretch out that frame is outwards outstanding to be provided with, and adds to attach groove and plate the look groove and being interconnected.
The automatic zipper plating look equipment of the utility model through the parameter of control panel and each default of frame, provides a kind of full-automatic slide fastener production line, has following effect:
(1) through UW slide fastener is carried out oil removal treatment, energy-conserving and environment-protective, deoiling effect is good;
(2) all pass through washing section after the per pass operation and carry out clean, prevent and the next process crossed contamination;
(3) dry after plating look intact slide fastener elder generation handles through air-dry or hot wash, the plating look more even again, softer, the nature of color, and the while also greatly reduces the condition of baking needed;
(4) through the transmission in cover transmission system each stage of control, continuity is effectively guaranteed, can also guarantee cooperatively interacting between each operation;
(5) transmission system realizes transmission through cooperatively interacting between the guide wheel, and structure is also simpler, good reliability;
(6) simultaneously; On the frame interface of equipment, be provided with image display; Indicating system running condition intuitively, the user also as required setting speed, temperature, liquid medicine add information such as time, addition, realized full-automatic operation pattern or hand automatic mode;
(7) can need change parameter more, improve production efficiency greatly, ensure the quality of product, reduce many unsafe factors in the production.
Description of drawings
Fig. 1 is the front view of the automatic zipper plating look equipment of the utility model;
Fig. 2 is the vertical view of the automatic zipper plating look equipment of the utility model;
Fig. 3 is first partial schematic diagram of the automatic zipper plating look equipment of the utility model;
Fig. 4 is second partial schematic diagram of the automatic zipper plating look equipment of the utility model;
Fig. 5 is the schema of the automatic zipper plating look equipment of the utility model;
Fig. 6 is the panel synoptic diagram of the automatic zipper plating look equipment of the utility model;
Fig. 7 is that the automatic zipper of the utility model plates the synoptic diagram of the system of look equipment.
In conjunction with the accompanying drawing following Reference numeral of mark above that:
The ultrasonic oil-removing area of 1-, the ultrasonic vibration plate of 11-, the 2-region of activation, 3-plating look district, 31-plating look groove, the 32-interpolation attaches groove, 33-recycle pump; The 34-filtration pump, 4-predry district, the air-dry district of 41-, 42-hot wash district, 5-baking zone, 6-washing section, 61-first washing section; The 611-first hydro-peening pump, 62-second washing section, the 621-second hydro-peening pump, 63-the 3rd washing section, 631-the 3rd hydro-peening pump, 7-transmission system; The 71-charging, 72-discharging, 8-heating system, 9-temperature control system, 10-liquid medicine add-on system, 00-frame.
Embodiment
Below in conjunction with accompanying drawing, the embodiment of the utility model is described in detail.
As shown in Figure 1; The utility model discloses a kind of automatic zipper plating look equipment; Comprise frame 00, be provided with ultrasonic oil-removing area 1, region of activation 2, plating look district 3 and baking zone 5 in the frame 00, after the slide fastener of look to be plated gets in the frame 00 successively through the processing of ultrasonic oil-removing area 1, region of activation 2, plating look district 3 and baking zone 5; Accomplish finished product at last, export to the outside.
Further; As depicted in figs. 1 and 2; The frame 00 of the utility model also is provided with washing section 6, and washing section 6 is arranged between two adjacent areas of ultrasonic oil-removing area 1, region of activation 2, plating look district 3 and baking zone 5, that is to say after slide fastener is handled through each zone all will pass through washing.
Particularly; As shown in Figure 1; In conjunction with Fig. 2 and Fig. 5; Washing section 6 comprises first washing section 61, second washing section 62 and the 3rd washing section 63; Arrange accordingly are after ultrasonic oil-removing area 1, region of activation 2 and plating look district 3 respectively for first washing section 61, second washing section 62 and the 3rd washing section 63, and first washing section 61, second washing section 62 and the 3rd washing section 63 are respectively equipped with the bottom that the first hydro-peening pump 611, the second hydro-peening pump 621 and the 3rd hydro-peening pump 631, the first hydro-peening pumps 611, the second hydro-peening pump 621 and the 3rd hydro-peening pump 631 are arranged on frame 00; When slide fastener when the washing section 6, the first hydro-peening pump 611, the second hydro-peening pump 621 and the 3rd hydro-peening pump 631 are controlled respectively slide fastener are carried out hydro-peening.
Further; As depicted in figs. 1 and 2, the utility model also is provided with predry district 4, and predry district 4 is arranged between baking zone 5 and the 3rd washing section 63; Predry district 4 can adopt the mode of hot wash to carry out in advance washing, heating and drying treatment; Also can carry out air-dryly at normal temperatures, will pass through hot wash district 42 when adopting the mode of hot wash, adopt air-dry mode then to handle through air-dry district 41 (referring to Fig. 5).
Specifically; Dry after adopting predry to handle, can effectively reduce so not only that slide fastener carries is moisture, can also let plating look intact slide fastener that the time enough constant color is arranged again; The color of the slide fastener of plating look completion is purer like this; Do not have variegatedly, painted more even yet, effectively reduce the back baking zone burden of drying simultaneously.
Further, as shown in Figure 3, ultrasonic oil-removing area 1 also is provided with ultrasonic vibration plate 11, and ultrasonic vibration plate 11 is evenly distributed in the whole ultrasonic oil-removing area 1 according to certain rule, and slide fastener then evenly is arranged in the ultrasonic oil-removing area 1 through the conduction of guide wheel spirally.
Specifically, utilize the UW principle, the UW that the vibration of ultrasonic vibration plate 11 is sent acts on slide fastener, and then removes the slide fastener surface greasy dirt, so that subsequent disposal.This deoiling method energy-conserving and environment-protective effective have reduced the refuse that oil removing produces, and have also practiced thrift raw material, and also to remove oil-bound distemper good than traditional for effect.
Further, as shown in Figure 4, referring to Fig. 1; Plating look district 3 comprises that plating look groove 31 attaches groove 32 with interpolation, and plating look groove 31 and interpolation attach groove 32 and be communicated with through valve, plate look groove 31 and contain the liquid medicine (referring generally to copper liquid) that is used to plate look; Slide fastener vertically is arranged in the plating look groove 31 by the conduction of guide wheel and plates look; When the liquid medicine in the plating look groove 31 exhausts or is about to exhaust, add the liquid medicine that attaches in the groove and will in plating look groove 31, replenish liquid medicine, to satisfy the needs of plating look through valve.
Specifically, add the setting that attaches groove 32, make and operate mechanize more, need not manual operation, the additional liquid medicine that needn't stop has more improved working efficiency greatly, and addition and the time control of employing system fully are more accurate.
Further, as shown in Figure 5, the operating process of the utility model is following:
(1) slide fastener at first carries out oil removal treatment through ultrasonic oil-removing area 1, and the time of oil removing, between second, temperature was controlled at the 40-70 degree at 30-40, cleaned through first washing section 61 then;
(2) get into region of activation 2 and carry out activation treatment; Activation is generally carried out at normal temperatures, and the time is different because of the concentration of dilute sulphuric acid, generally is controlled at 10-20 second; Use dilute sulphuric acid to remove the oxide compound of copper and alloy surface thereof in the region of activation 2; Make its activation, the plating look of convenient back gets into second washing section 62 then and carries out hydro-peening;
(3) get into plating look district 3 and plate look, the temperature of liquid medicine is controlled between the 25-40 degree, and the time is 70-90 second, gets into the 3rd washing section 63 after the plating look is accomplished and carries out hydro-peening;
(4) get into hot wash district 42 or air-dry district 41 and carry out predry and handle, air-dryly carry out at normal temperatures, and the temperature of hot water is controlled at the 70-80 degree, the time of predry is 2-5 second;
(5) get into baking zone 5 and dry processing, bake out temperature is the 120-150 degree, and the time is controlled at 30-50 between second;
(6) will dry the slide fastener of accomplishing and export to the outside, slide fastener plating look is accomplished.
Further; Referring to Fig. 6, each operation all has special monitor component, and monitor component is presented at the information of monitoring on the panel image display of frame 00 1 sides; The user can see the function situation that equipment is current intuitively, also presses action button simultaneously and accomplishes corresponding operation.
Need to prove that in conjunction with Fig. 1-shown in Figure 6, the washing of in washing section 6, accomplishing is carried out at normal temperatures, the time of general washing is controlled at 5-8 second; The transmission speed of slide fastener is controlled at 15m/min, and speed control by frequency variation is at 0-20m/min; Also be provided with recycle pump 33 and filtration pump 34 in the plating look district 3; Recycle pump 33 provides liquid medicine at plating look groove 31 internal recycle mobile power, so that the plating look more even, reduces aberration; 34 of filtration pumps can be through filtering the Impurity removal in the liquid medicine, in order to avoid slide fastener surface stains.
Simultaneously, (only carry out predry with hot wash district 42 among the figure and be treated to example) as shown in Figure 7 the invention also discloses the system that a kind of above-mentioned automatic zipper plates look equipment, comprising:
Transmission system 7 links to each other with the auxiliary guide wheel of charging 71 and discharging 72 of realizing, control slide fastener through the rotating speed of control guide wheel and get into automatic zipper plating look equipment with certain speed, and the slide fastener that will plate behind the look is outwards exported;
Temperature control system 9 links to each other with heating system 8, the Heating temperature and the time of control heating system 8, promptly can control the heat-up time and the temperature of ultrasonic oil-removing area 1, plating look district 3, hot wash district 42 and baking zone 5 respectively;
Liquid medicine add-on system 10; Be provided with induction installation; Liquid medicine in induction installation is sensed plating look district 3 exhausts or when being about to exhaust; Control just liquid medicine regularly, quantitative input be connected through valve owing to add to attach between groove 32 and the plating look groove 31, liquid medicine add-on system 10 is just realized the control of liquid medicine addition with the interpolation time through the open and close of by-pass valve control.
Further; In conjunction with Fig. 1; Transmission system 7 is also controlled the transmission of slide fastener in ultrasonic oil-removing area 1, region of activation 2, plating look district 3, baking zone 5, washing section 6 and predry district 4 (hot wash district 42 or air-dry district 41); The slide fastener of transmission system 7 controls look to be plated is accomplished charging 71 through the transmission of guide wheel; Because the transmission of slide fastener between each zone all accomplished through guide wheel, transmission system 7 is through the tension force and the treatment time of slide fastener in each zone of the mutual speed control slide fastener between the control guide wheel.
Further, the utility model also comprises the ultrasonic oil system that removes, and the ultrasonic oil system that removes links to each other with ultrasonic oil-removing area 1, transmission system 7; Receive the speed signal that transmission system 7 is sent, control and regulate the speed oil that removes of ultrasonic oil-removing area, that is to say; The ultrasonic oil system that removes links to each other with ultrasonic vibration plate 11, according to the transmission speed of slide fastener, regulates the vibrational frequency of ultrasonic vibration plate 11; And then the frequency of ultrasonic sent of control, the speed and the quality of regulating oil removing.
Further, the utility model also comprises washing system, and washing system links to each other with transmission system 7, receives the speed signal that transmission system 7 is sent, and the injection flow rate of control and adjustment washing section 6 comprises the speed, time of water spray etc.
Further; The utility model also is provided with drainage; Drainage links to each other with predry district 4 (hot wash district 42 or air-dry district 41) with ultrasonic oil-removing area 1, region of activation 2, plating look district 3, baking zone 5, washing section 6, through the dirt discharge of assemblies such as circulating line and dirt discharge groove with generation.
The automatic zipper plating look equipment of the utility model through the parameter of control panel and each default of frame, provides a kind of full-automatic slide fastener production line, has following effect:
(1) through UW slide fastener is carried out oil removal treatment, energy-conserving and environment-protective, deoiling effect is good;
(2) all pass through washing section after the per pass operation and carry out clean, prevent and the next process crossed contamination;
(3) dry after plating look intact slide fastener elder generation handles through air-dry or hot wash, the plating look more even again, softer, the nature of color, and the while also greatly reduces the condition of baking needed;
(4) through the transmission in cover transmission system each stage of control, continuity is effectively guaranteed, can also guarantee cooperatively interacting between each operation;
(5) transmission system realizes transmission through cooperatively interacting between the guide wheel, and structure is also simpler, good reliability;
(6) simultaneously; On the frame interface of equipment, be provided with image display; Indicating system running condition intuitively, the user also as required setting speed, temperature, liquid medicine add information such as time, addition, realized full-automatic operation pattern or hand automatic mode;
(7) can need change parameter more, improve production efficiency greatly, ensure the quality of product, reduce many unsafe factors in the production.
More than the disclosed several specific embodiments that are merely the utility model, still, the utility model is not limited thereto, any those skilled in the art can think variation all should fall into the protection domain of the utility model.
Claims (5)
1. an automatic zipper plating look equipment is characterized in that, comprises frame, is provided with ultrasonic oil-removing area, region of activation, plating look district and baking zone in the said frame, and slide fastener is successively through deriving after said ultrasonic oil-removing area, region of activation, plating look district and the baking zone.
2. automatic zipper plating look equipment according to claim 1 is characterized in that, between two adjacent areas of said ultrasonic oil-removing area, region of activation, plating look district and baking zone, also is provided with washing section.
3. automatic zipper plating look equipment according to claim 2 is characterized in that slide fastener is through handling through hot wash district or air-dry district earlier before the said baking zone.
4. according to any described automatic zipper plating look equipment among the claim 1-3, it is characterized in that said ultrasonic oil-removing area is provided with ultrasonic vibration plate, the UW that slide fastener sends through said ultrasonic vibration plate under the transmission of deflector roll removes degreasing impurity.
5. according to any described automatic zipper plating look equipment among the claim 1-3, it is characterized in that said plating look district comprises that plating look groove and interpolation attach groove, said interpolation attaches groove and stretches out the outwards outstanding setting of said frame, and said interpolation attaches groove and is interconnected with plating look groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203290845U CN202246938U (en) | 2011-09-01 | 2011-09-01 | Automatic zipper coloring equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203290845U CN202246938U (en) | 2011-09-01 | 2011-09-01 | Automatic zipper coloring equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202246938U true CN202246938U (en) | 2012-05-30 |
Family
ID=46108208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203290845U Expired - Fee Related CN202246938U (en) | 2011-09-01 | 2011-09-01 | Automatic zipper coloring equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202246938U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560582A (en) * | 2011-09-01 | 2012-07-11 | 罗福田 | Automatic zipper color plating device and control system thereof |
| CN103054282A (en) * | 2012-11-22 | 2013-04-24 | 罗福田 | Automatic temperature control mechanism for zipper machine |
| CN103436868A (en) * | 2013-07-31 | 2013-12-11 | 岳从平 | Automatic soaking gold plating device of metal zipper |
-
2011
- 2011-09-01 CN CN2011203290845U patent/CN202246938U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102560582A (en) * | 2011-09-01 | 2012-07-11 | 罗福田 | Automatic zipper color plating device and control system thereof |
| CN102560582B (en) * | 2011-09-01 | 2015-07-01 | 曾汉琼 | Automatic zipper color plating device and control system thereof |
| CN103054282A (en) * | 2012-11-22 | 2013-04-24 | 罗福田 | Automatic temperature control mechanism for zipper machine |
| CN103436868A (en) * | 2013-07-31 | 2013-12-11 | 岳从平 | Automatic soaking gold plating device of metal zipper |
| CN103436868B (en) * | 2013-07-31 | 2016-03-02 | 岳从平 | The automatic plating apparatus of a kind of immersion type metal zip fastener |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20140901 |
|
| EXPY | Termination of patent right or utility model |