CN207702974U - A kind of aluminum alloy press casting machine melting furnace with purifier - Google Patents
A kind of aluminum alloy press casting machine melting furnace with purifier Download PDFInfo
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- CN207702974U CN207702974U CN201721713618.8U CN201721713618U CN207702974U CN 207702974 U CN207702974 U CN 207702974U CN 201721713618 U CN201721713618 U CN 201721713618U CN 207702974 U CN207702974 U CN 207702974U
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Abstract
The utility model discloses a kind of aluminum alloy press casting machine melting furnace with purifier, including hollow furnace body, it is provided with charge door and discharge port on the furnace body, the furnace body is disposed with heat-preservation cotton layer from outside to inside, vacuum layer and fire brick layer, the furnace body include melting between wait between, include fluidized bed furnace and purifier between the melting, it is from top to bottom disposed with heating layer between the waiting, insulating layer and preparation layer, the heating layer both sides are provided with calandria, it is provided with motor on the outside of the furnace body, the motor can drive the turntable being arranged on furnace body.The utility model reduces impurity content by purifier.In turntable rotation process, the temperature of melting need to be only kept to the aluminium alloy of heating layer, reduce energy consumption, prevent due to each demand of die casting machine it is small caused by all molten aluminium alloys heat and the case where consume a large amount of abilities, the impurity purification efficiency and the efficiency of heating surface of the present apparatus are high, effectively reduce energy consumption.
Description
Technical field
The utility model is related to heated crucible technical fields, and in particular to a kind of aluminum alloy press casting machine use with purifier
Melting furnace.
Background technology
Aluminium alloy smelting furnace as die casting and the necessary links of foundiy industry chain, make its energy conservation and environmental protection, it is safe and efficient, reduce at
Originally it is particularly important.Patent CN206583293U discloses a kind of aluminum alloy press casting machine infrared heating melting and heat preservation smelting furnace,
It being melted using the method for infrared heating, converts light energy into thermal energy, can rapidly heated, conduct heat, resource utilization is high,
And infrared lamp tube power is small, low energy consumption, radiationless, and energy conservation and environmental protection is to achieve the purpose that reduce production cost.
But in addition to reducing energy consumption during heating, since the molten aluminum that small-sized aluminum alloy press casting machine once needs closes
Gold amount is small, after aluminium alloy is completed melting, needs constantly to consume energy to keep the molten condition of aluminium alloy, until institute
Some molten aluminium alloys use until exhausted, and need the aluminium alloy of waiting next time to reach melting after molten aluminium alloy is finished
State, inefficiency, energy consumption are big.
In the melting process of aluminium alloy, due to aluminium alloy exposure in air can partial oxidation, if melting after aluminium
Alloy the case where there are impurity, fatigue resistance, stress corrosion cracking performance, the corrosion resistant of the material after die casting can be significantly affected
Corrosion energy, and current melting furnace lacks the purifier of impurity.
Invention content
It is an object of the invention to:For the above-mentioned aluminum alloy melts efficiency of furnace low, high energy consumption, lack Impurity purification device
Problem, the utility model provide the aluminum alloy press casting machine melting furnace that efficient, low energy consumption, has both purifier.
The technical solution adopted by the present invention is as follows:
A kind of aluminum alloy press casting machine melting furnace with purifier, including hollow furnace body are provided on the furnace body
Charge door and discharge port, the furnace body are disposed with heat-preservation cotton layer, vacuum layer and fire brick layer, the furnace body from outside to inside
Including between melting and between waiting for, includes fluidized bed furnace and purifier between the melting, from top to bottom set gradually between the waiting
There are heating layer, insulating layer and preparation layer, the heating layer both sides to be provided with calandria, motor is provided on the outside of the furnace body,
The motor can drive the turntable being arranged on furnace body, be hinged on the turntable multiple for placing aluminium alloy container
Pallet, the fluidized bed furnace connect insulating layer by connecting tube, and the connecting tube is arranged above the aluminium alloy container of insulating layer
There is outlet, lifting device is provided with above the heating layer.
Preferably, the purifier includes the vacuum pump of top and the filtering positioned at connecting tube opening between being located at melting
Layer, the vacuum pump connection are located at the vacuum tube above fluidized bed furnace.
Preferably, the lifting device includes the lifting clamp positioned at discharge outlet, and the lifting clamp both sides are provided with
Lifting cylinder, the lifting clamp top are provided with mobile cylinder.
In conclusion by adopting the above-described technical solution, the beneficial effects of the invention are as follows:
The utility model is middle between melting to be added aluminium alloy using fluidized bed furnace by the way that melting furnace to be divided between melting and between waiting for
Heat is to boiling, and during boiling, the impurity less than aluminium alloy boiling point boils first, and enters the air above fluidized bed furnace
In, the fusing point that aluminium alloy is cooled to after boiling is supreme, and the impurity higher than aluminium alloy fusing point stays in fluidized bed furnace, is filled by purifying
It sets, will specifically be boiled stove evacuation by vacuum pump, the impurity in air is discharged, the impurity that will not melted by filter layer
It stays in fluidized bed furnace, the aluminium alloy of melting is delivered to the insulating layer between waiting for using connecting tube, by turntable by insulating layer
Aluminium alloy is transported to heating layer, is removed outside melting furnace eventually by lifting device.It, only need to be to heating layer in turntable rotation process
Aluminium alloy keep the temperature of melting, reduce energy consumption, it is therefore prevented that due to each demand of die casting machine it is small caused by all molten
The case where molten aluminum alloy heats and consumes a large amount of abilities, the impurity purification efficiency and the efficiency of heating surface of the present apparatus are high, effectively reduce
Energy consumption.
Description of the drawings
Fig. 1 is the structure chart of the utility model;
It is marked in figure:1- furnace bodies, 2- vacuum tubes, 3- vacuum pumps, 4- fluidized bed furnaces, 5- filter layers, 6- heating layers, 7- heat preservations
Layer, 8- preparation layers, 9- pallets, 10- turntables, 11- motors, 12- heat-preservation cottons layer, 13- vacuum layers, 14- fire brick layers, 15- aluminium close
Between golden container, 16- mobile cylinders, 17- lifting clamps, 18- lifting cylinders, 1.1- waitings, between 1.2- meltings.
Specific implementation mode
It elaborates to the present invention with reference to Fig. 1.
Embodiment one:
A kind of aluminum alloy press casting machine melting furnace with purifier, including hollow furnace body 1 are arranged on the furnace body 1
There are charge door and discharge port, the furnace body 1 to be disposed with heat-preservation cotton layer 12, vacuum layer 13 and fire brick layer from outside to inside
14, which is characterized in that the furnace body 1 includes 1.2 and 1.1 between waiting between melting, and 1.2 include fluidized bed furnace 4 and net between the melting
Makeup is set, and 1.1 are from top to bottom disposed with heating layer 6, insulating layer 7 and preparation layer 8, the heating layer 6 between the waiting
Both sides are provided with calandria, and 1 outside of the furnace body is provided with motor 11, and the motor 11, which can drive, to be arranged on furnace body 1
Turntable 10 is hinged with multiple pallets 9 for placing aluminium alloy container 15 on the turntable 10, and the fluidized bed furnace 4 passes through company
Connection insulating layer 7 is taken over, the connecting tube is provided with outlet, the heating layer 6 above the aluminium alloy container 15 of insulating layer 7
Top is provided with lifting device.
The present embodiment by between the furnace body 1 of melting furnace is divided between melting 1.2 and waited for 1.1,1.2 between melting in utilize boiling
It rises stove 4 to be heated to boiling by aluminium alloy, during boiling, the impurity less than aluminium alloy boiling point boils first, and enters boiling
It rises in the air above stove, the fusing point that aluminium alloy is cooled to after boiling is supreme, and the impurity higher than aluminium alloy fusing point stays in boiling
In stove, by purifier, the impurity discharge in air is purified with the impurity not melted, closed the aluminium of melting using connecting tube
Gold is delivered between waiting 1.1 insulating layer 7, is transported the aluminium alloy of insulating layer 7 to heating layer 6 by turntable 10, eventually by
Lifting device removes outside melting furnace.In 10 rotation process of turntable, the temperature of melting need to be only kept to the aluminium alloy of heating layer 6,
Reduce energy consumption, it is therefore prevented that a large amount of energy are consumed due to small caused heated to all molten aluminium alloys of each demand of die casting machine
The case where power, the impurity purification efficiency and the efficiency of heating surface of the present apparatus are high, effectively reduce energy consumption.
Embodiment two:
As a special case of embodiment one, purifier described in embodiment one includes 1.2 tops between being located at melting
Vacuum pump 3 and filter layer 5 positioned at connecting tube opening, the connection of the vacuum pump 3 are located at the vacuum tube 2 of 4 top of fluidized bed furnace.
Negative pressure is generated by vacuum pump 3, the impurity higher than aluminium alloy boiling point is taken away, the miscellaneous of aluminium alloy fusing point will be above by filter layer 5
Matter stays in fluidized bed furnace 4, and the impurity content of aluminium alloy, improves the quality of aluminium alloy when reducing die casting.
Embodiment three:
To improve the safety coefficient of melting furnace, lifting device described in embodiment one includes the improving clamping positioned at discharge outlet
Tool 17,17 both sides of the lifting clamp are provided with lifting cylinder 18, mobile cylinder 16 are provided at the top of the lifting clamp.Pass through
The lifting cylinder 18 and mobile cylinder 16 that are arranged outside melting furnace realize lifting clamp 17 to the gripping of aluminium alloy container 15 and
The phenomenon that being promoted, preventing the improper caused aluminium alloy leakage of manual operation and the injury to personnel of appearance occurs, and improves melting furnace
Safety coefficient.
It is the embodiments of the present invention as described above.The utility model is not limited to the above embodiment, anyone
It should learn the structure change made under the enlightenment of the utility model, it is every that there is same or similar skill with the utility model
Art scheme, each falls within the scope of protection of the utility model.
Claims (3)
1. a kind of aluminum alloy press casting machine melting furnace with purifier, including hollow furnace body (1), set on the furnace body (1)
It is equipped with charge door and discharge port, the furnace body (1) is disposed with heat-preservation cotton layer (12), vacuum layer (13) and resistance to from outside to inside
Firebrick layer (14), which is characterized in that the furnace body (1) includes between melting between (1.2) and waiting (1.1), between the melting (1.2)
Including fluidized bed furnace (4) and purifier, (1.1) are from top to bottom disposed with heating layer (6), insulating layer (7) between the waiting
And preparation layer (8), heating layer (6) both sides are provided with calandria, motor (11), institute are provided on the outside of the furnace body (1)
The turntable (10) being arranged on furnace body (1) can be driven by stating motor (11), be hinged on the turntable (10) multiple for placing
The pallet (9) of aluminium alloy container (15), the fluidized bed furnace (4) connect insulating layer (7) by connecting tube, and the connecting tube is being protected
It is provided with outlet above the aluminium alloy container (15) of warm layer (7), lifting device is provided with above the heating layer (6).
2. a kind of aluminum alloy press casting machine melting furnace with purifier according to claim 1, which is characterized in that described
Purifier includes being located at the vacuum pump (3) between melting above (1.2) and the filter layer (5) positioned at connecting tube opening, described
Vacuum pump (3) connection is located at the vacuum tube (2) above fluidized bed furnace (4).
3. a kind of aluminum alloy press casting machine melting furnace with purifier according to claim 1, which is characterized in that described
Lifting device includes the lifting clamp (17) positioned at discharge outlet, and lifting clamp (17) both sides are provided with lifting cylinder
(18), it is provided with mobile cylinder (16) at the top of the lifting clamp.
Priority Applications (1)
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CN201721713618.8U CN207702974U (en) | 2017-12-11 | 2017-12-11 | A kind of aluminum alloy press casting machine melting furnace with purifier |
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CN201721713618.8U CN207702974U (en) | 2017-12-11 | 2017-12-11 | A kind of aluminum alloy press casting machine melting furnace with purifier |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109250419A (en) * | 2018-11-06 | 2019-01-22 | 无锡深南电路有限公司 | A kind of route substrate transfer device and operating method |
CN109579511A (en) * | 2018-11-29 | 2019-04-05 | 大余明发矿业有限公司 | A kind of noble metal vacuum melting furnace |
-
2017
- 2017-12-11 CN CN201721713618.8U patent/CN207702974U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109250419A (en) * | 2018-11-06 | 2019-01-22 | 无锡深南电路有限公司 | A kind of route substrate transfer device and operating method |
CN109579511A (en) * | 2018-11-29 | 2019-04-05 | 大余明发矿业有限公司 | A kind of noble metal vacuum melting furnace |
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Effective date of registration: 20221227 Address after: No. 1, Guangchang Road, Zhongling Village, Lingguan Town, Baoxing County, Ya'an City, Sichuan Province 625700 Patentee after: Ya'an Baosheng Metal Materials Co.,Ltd. Address before: 628017 Sichuan Zhejiang Industrial Cooperation Park, Guangyuan Economic and Technological Development Zone, Sichuan Province Patentee before: GUANGYUAN ZHONGLV ALUMINUM INDUSTRY CO.,LTD. |